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TM12 UI 12 M-Lift Work Platform Serial Numbers M30176 - M30642 Publication Number: 107100-000...
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Serial Numbers M30176 – M30642 When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
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This manual consists of five (5) parts. P E R A T O R A N U A L A copy of the Operator Manual that is stored on every UpRight Aerial Work Platform. 1 - G E C T I O N...
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PERATION ANUAL TM12 — Ui 12 M-LIFT Serial Numbers M30176 – M30642 WARNING All personnel shall carefully read, understand and follow all safety rules, operating instructions, and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999 before performing maintenance on or operating any Ui Aerial Work Platform..
Introduction NTRODUCTION This manual covers all models of the Ui 12 M-LIFT Aerial Work Platform. This manual must be stored on the machine at all times. Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.
Whole trees sway. It is difficult to walk against the wind. D A N G E R Never operate the machine with a platform load greater than the rated capacity. Page 4 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic leaks, damaged control cable and loose wire connections. 8. Ensure that all safety labels are in place and in good condition before operating. Page 6 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
16. Push the Steering Switch RIGHT then LEFT to check for steering control. 17. Push the Platform Emergency Stop Switch down to the OFF position. All machine functions should be disabled. Pull out the Platform Emergency Stop Switch to resume. 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 7...
O W E R I N G L A T F O R M 1. Select LIFT mode. 2. While depressing the Interlock Switch, pull back on the Control Lever. Page 8 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
2. Park the machine on a firm level surface, preferably under cover, secure against vandals, children and unauthorized operation. 3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation. 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 9...
C A U T I O N Overtightening of the chains or straps attached to the Tie Down lugs may result in damage to the machine. Forklift From Side Typical Tie Down/Lift Points (D-Rings) Page 10 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
4. Check the fluid level on the dipstick on the filler cap. 5. Add the appropriate fluid to bring the level to the FULL mark. See “” on page 20 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 11...
DO NOT use tap water with high mineral content, as it will shorten battery life. • Keep the terminals and tops of the batteries clean. • Refer to the Service Manual to extend battery life and for complete service instructions. Page 12 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
• Lights remain ON until the AC power supply is disconnected. NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet. DO NOT operate the machine while the charger is plugged in. 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 13...
The daily preventative maintenance checklist has been designed for machine service and maintenance. Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the machine. Page 14 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
These labels shall be present and in good condition before operating the machine. Be sure to read, under- stand and follow these labels when operating the machine. Figure 13: Safety Label Locations | Serial # M30176 - M30338 Page 16 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
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DO NOT use ladders or scaffolding on platform DO NOT climb down mast. 066550-001 DOWN 066556-001 REVERSE UpRight LIFT DRIVE 014222-003-99 CUTOUT CUTOUT 107051-000 EMERGENCY STOP 061220-002 8 107050-000 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 17...
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Labels Figure 15: Safety Label Locations - European ITT | Serial # M30339 - M30642 Page 18 Operation Manual | TM12 — Ui 12 M-LIFT | 107100-101...
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Secure gate across enterance. DO NOT use ladders or scaffolding on the platform. DO NOT climb down linkage. 503723-000 503723-000 505076-000 7 505078-000 503723-000 014222-903 014222-903 107052-000 107053-000 107052-000 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 19...
*Specifications are subject to change without notice. Hot weather or heavy use may affect performance. Refer to the Service Manual for complete parts and service information. This machine meets or exceeds ANSI A92.6 1999 directive requirements. 107100-101 | TM12 — Ui 12 M-LIFT | Operation Manual Page 21...
UpRight, Inc., might be done, or of the possible hazardous consequences of each conceivable way, nor could UpRight Inc. investigate all such ways. Anyone using service procedures or tools, whether or not recommended by UpRight Inc., must satisfy themselves thoroughly that neither personal safety nor...
O M P O N E N T S NOTE: Always lubricate threads with clean hydraulic fluid prior to installation Use the following values to torque hydraulic components used on UpRight Aerial Work Platforms. Table 1-1: Torque Specifications for Hydraulic Components...
UpRight Connectors Section 1 - General Information 1-6 U IGHT ONNECTORS UpRight connectors are designed so that connector parts, contacts or electrical cables may be replaced without replacing the entire connector. Figure 1-1: UpRight Connector Kits Small Kit Large Kit...
E L E A S I N G O C K I N G I N G E R S Figure 1-4: Locking Finger, UpRight Connector 1. The Locking Fingers can be released following the removal of the Locking Wedge of either the male or female connector.
Hydraulic Manifold Repair Section 1 - General Information 1-7 H YDRAULIC ANIFOLD EPAIR E M O V A L Refer to the Service and Repair section for model specific information. 1. Disconnect the battery. 2. Tag and disconnect the solenoid valve leads. 3.
Section 1 - General Information Cylinder Repair 1-8 C YLINDER EPAIR W A R N I N G Cylinders may be very heavy. Support heavy cylinders before removing pins which secure the cylinder to the machine. E M O V A L NOTE: Refer to the Service and Repair section for the location of cylinders, and the Parts Manual for a list of parts which secure the cylinders.
Electric Motors Section 1 - General Information 1-9 E LECTRIC OTORS R O U B L E S H O O T I N G Figure 1-6: Electric Motor Service 1. Read the nameplate to become familiar with Ammeter the motor, especially the rated voltage. Power 2.
Section 1 - General Information Electric Motors N S P E C T I O N Once the motor has been disassembled, go through the following check-list steps to determine where the problem lies. 1. Bearings should spin smoothly and easily and have ample lubrication and be free of corrosion. 2.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements. Before disconnecting the battery negative (-) lead, make sure all switches are OFF. If ON, a spark will occur at the ground terminal which could cause an explosion if hydrogen gas or fuel vapors are present.
A T T E R Y H E C K Electric UpRight Aerial Work Platforms use deep cycle batteries. If poor service life is experienced, batter- ies should be checked for bad cells. Fully charge batteries for 14 hours minimum, ensuring that the charger has completed its cycle (see ‘Battery Charging”...
4. Connect the other end of the extension cord to a grounded AC outlet of proper current, voltage and fre- quency rating. 5. The charger turns on automatically after a short delay. Table 1-6 illustrates charging indicators. Table 1-6: Battery Charging, UpRight Electric and BiEnergy Machines Charger Display AC Charging Current...
If the problem is not resolved after going through the entire table, the charger should be replaced. NOTE: The majority of chargers returned to UpRight as “failed” test good. Please follow the troubleshooting procedures carefully. Table 1-7: Battery Charger Troubleshooting...
Localized Pressure or Occupied Pressure. To calculate Floor Loading, find the Total Weight of the machine. TOTAL WEIGHT = MACHINE WEIGHT + MAXIMUM PLATFORM CAPACITY. Refer to the machine specifications or contact UpRight or your UpRight dealer. O C A L I Z E D R E S S U R E ²...
Unless recommended by UpRight, do not mix hydraulic fluids of different brands or types. The required additives and fluid viscosities may vary. If the use of hydraulic fluids other than listed below is desired please contact UpRight Product Support. OBILFLUID •...
Long Term Storage Section 1 - General Information 1-13 L TORAGE NOTE: Do not drain the hydraulic system prior to long term storage. If the machine is to be placed in long term storage, follow these recommended preservation procedures. R E S E R V A T I O N 1.
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This section contains instructions for the maintenance of the Work Platform. Refer to the General Informa- tion section for information relevant to all UpRight work platforms. Referring to the Operator Manual will aid in understanding the operation and function of the various components and systems of the work plat- form, and help in diagnosing and repair of the machine.
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Section 2 - Service and Repair 2-7 Hydraulics ..............2-10 Hydraulic Oil Tank And Filter .
Section 2 - Service and Repair Supporting Elevating Assembly 2-1 S UPPORTING LEVATING SSEMBLY W A R N I N G Never perform service on the work platform in the elevating assembly area while platform is elevated without first blocking the elevating assembly. DO NOT stand in elevating assembly area while deploying or storing brace.
Preventative Maintenance Section 2 - Service and Repair 2-2 P REVENTATIVE AINTENANCE The complete inspection consists of periodic visual and operational checks, along with periodic minor adjustments to assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems.
Section 2 - Service and Repair Preventative Maintenance Check List 2-3 P REVENTATIVE AINTENANCE HECK REVENTATIVE AINTENANCE REVENTATIVE AINTENANCE EPORT Interval Date: _______________________________________ Daily=each shift or every day Owner:______________________________________ 50h/30d=every 50 hours or 30 days 250h/6m=every 250 hours or 6 months Model No: ___________________________________ 1000h/2y=every 1000 hours or 2 years Serial No: ___________________________________...
Parts Location Section 2 - Service and Repair 2-4 P ARTS OCATION Figure 2-2: Parts Location | Serial # M30176 — M30338 Controller Assembly 107010-000 Dip Switch Settings Dip Switch Fuse Settings 010148-000 Motor Control 065708-001 Circuit Board 065709-001 Relay 010122-000 Control Cable Assembly...
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Section 2 - Service and Repair Parts Location Figure 2-3: Parts Location - ITT | Serial # M30179 — M30642 Controller Assembly 505005-000 Motor Control 502492-000 502483-000 Fuse 502494-000 Control Cable Assembly 107009-000 Electrical Box Line Contactor Assembly 502489-000 107123-000 Hydraulic Hydraulic Oil Reservoir...
General Lubrication Section 2 - Service and Repair 2-5 G ENERAL UBRICATION Figure 2-4: Lubrication Points • Apply grease to each grease fitting. G Grease # Oil • Apply one or two drops of motor oil to each bearing. 1. King Pin Bearings 2.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements. Before disconnecting the battery negative (-) lead, make sure all switches are OFF. If ON, a spark will occur at the ground terminal which could cause an explosion if hydrogen gas or fuel vapors are present.
Hydraulics Section 2 - Service and Repair 2-7 H YDRAULICS Y D R A U L I C A N K I L T E R LUID EVEL Figure 2-6: Hydraulic Oil Tank and Filter With Platform fully lowered, oil should be visible on 1.
Section 2 - Service and Repair Hydraulics Y D R A U L I C U M P The Hydraulic Pump is located in the Power Module, and is mounted on the rear of the motor. EMOVAL NOTE: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent excessive fluid loss.
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Hydraulics Section 2 - Service and Repair Y L I N D E R V A L V E S S E M B L Y Figure 2-8: Cylinder Valve MERGENCY ALVE The Emergency Down Valve located at the front of the machine.
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Section 2 - Service and Repair Hydraulics A I N Y D R A U L I C A N I F O L D Though it is not necessary to remove the manifold to perform all maintenance procedures, a determination should be made prior to beginning as to whether or not the manifold should be removed before mainte- nance procedures begin.
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Hydraulics Section 2 - Service and Repair Figure 2-10: Hydraulic Manifold | Serial # M30339 — M30642 1. TEST PORT (1/4”) 12. CHECK VALVE (POTHOLE) 2. FITTING (1/4” - 1/4” MALE/MALE) 13. CROSS LINE RELIEF VALVE (DRIVE) 3. FITTING (1/4” - 1/4” MALE/MALE) 14.
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Section 2 - Service and Repair Hydraulics E T T I N G Y D R A U L I C A N I F O L D R E S S U R E S W A R N I N G The hydraulic oil may be of sufficient temperature to cause burns.
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Hydraulics Section 2 - Service and Repair OUNTERBALANCE ALVES 1. Operate the work platform for 10-15 minutes to bring the hydraulic oil up to normal operating tempera- ture. 2. Remove the gauge port cap and install the pressure gauge assembly. 3.
Section 2 - Service and Repair Cylinders 2-8 C YLINDERS E P R E S S I O N Y L I N D E R Figure 2-13: Depression Cylinder Remove & Replace EMOVAL 1. Mark and disconnect the hose assemblies from the cylinder fittings and immediately cap the openings to prevent foreign material from enter-...
Cylinders Section 2 - Service and Repair R A K E Y L I N D E R The brake cylinder is located inside the right rear chassis wall above the wheel. Figure 2-14: Brake Cylinder, Remove & Replace EMOVAL 1.
Section 2 - Service and Repair Cylinders T E E R I N G Y L I N D E R EMOVAL Figure 2-15: Steering Cylinder Remove & Replace 1. Mark and disconnect the hose assemblies from the cylinder fittings and immediately cap the openings to prevent foreign material from enter- ing.
Cylinders Section 2 - Service and Repair I F T Y L I N D E R EMOVAL Refer to Figure 2-19: “Elevating Assembly,” on page 2-22 for details. Figure 2-17: Lift Cylinder Seal Kit 1. Fully lower platform. 2. Provide a suitable container to catch the hydraulic fluid, then disconnect the hydraulic hose.
Section 2 - Service and Repair Drive Motors 2-9 D RIVE OTORS E M O V A L 1. Use a 1000Kg (one ton) capacity jack to raise the front of the machine. Position blocks under the machine to prevent the work platform from falling if the jack fails. 2.
Elevating Assembly Section 2 - Service and Repair 2-10 E LEVATING SSEMBLY Maintenance of the elevating assembly consists of four separate tasks and maintenance intervals: • Chain Lubrication ..... . . 6 months •...
Section 2 - Service and Repair Elevating Assembly I F T H A I N U B R I C A T I O N Refer to Figure 2-19: “Elevating Assembly,” on page 2-22. With platform in the stowed position; •...
Elevating Assembly Section 2 - Service and Repair H A I N E N S I O N N S P E C T I O N Refer to Figure 2-19: “Elevating Assembly,” on page 2-22. The lifting chains are self-adjusting and should always be close to the same tension. This tension should be checked annually to ensure that there are no problems with this system.
Section 2 - Service and Repair Elevating Assembly E M O V A L O F L E V A T I N G S S E M B L Y Refer to Figure 2-19: “Elevating Assembly,” on page 2-22. 1.
Tilt Sensor Section 2 - Service and Repair 2-11 T ENSOR W A R N I N G Never perform service on the work platform in the elevating assembly area while platform is elevated without first blocking the elevating assembly. DO NOT stand in elevating assembly area while deploying or storing brace.
Section 2 - Service and Repair Controls 2-12 C ONTROLS L A T F O R M O N T R O L S The Proportional Controller can be disassembled to replace defective switches. See the Parts Manual for replacement part numbers. Figure 2-22: Upper Controls | Serial # M30176 —...
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Controls Section 2 - Service and Repair Figure 2-23: Upper Controls | Serial # M30339 — M30642 Boot, Steering Rocker Rocker, Steering Handle Switch, Interlock Emergency Boot, Handle Stop Switch Mounting Plate Decal Lift/Drive Upper Control Box Selector Buttons Page 2-28 TM12 Work Platform |...
Section 2 - Service and Repair Controls H A S S I S O N T R O L S The chassis control assembly is mounted on the inside of the chassis door, to the left of the Hydraulic tank. It is secured to the door with Four carriage bolts (1/4-20UNC x 3/4). Figure 2-24: Chassis Controls | Serial # M30176 —...
Motor Controller and I/O Board Dip Switch Settings | Serial # M30176 — M30338 Section 2 - Service and Repair 2-13 M I/O B OTOR ONTROLLER AND OARD WITCH # M30176 — M30338 ETTINGS ERIAL NOTE: - Before dip switch settings will take effect, power must be disconnected or Emergency Stop switches must be depressed.
Section 3 ROUBLESHOOTING This section contains troubleshooting Truth Tables. Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the trouble more quickly than any other method. This manual cannot cover all possible problems that may occur.
Use the charts on the following pages to help determine the cause of a fault in your UpRight work platform NOTE: Spike protection diodes at components have been left out of the charts to eliminate confusion.
Motor Controller Dip Switch Settings Section 3 - Troubleshooting 3-4 M OTOR ONTROLLER WITCH ETTINGS # M30176 - M30338 E R I A L Figure 3-2: Controller E F A U L T W I T C H E T T I N G S The table shows the default dip switch settings on the control- ler box when the machine leaves the factory.
Section 3 - Troubleshooting I/O Board Dip Switch Settings 3-5 I/O B OARD WITCH ETTINGS # M30176 - M30338 E R I A L Figure 3-3: I/O Board E F A U L T E T T I N G S The table shows the default dip switch settings on the I/O board when the machine leaves the factory.
LED Fault Codes Section 3 - Troubleshooting 3-6 LED F AULT ODES # M30176 - M30338 E R I A L Batteries must be fully charged before troubleshooting. Check/Repair all connections before replacing any components Figure 3-4: Motor Controller B– Terminal LED Indicator M2 Terminal B+ Terminal...
Section 3 - Troubleshooting LEDs at I/O Board 3-7 LED I/O B S AT OARD # M30176 - M30338 E R I A L LED ON REEN The Green LED indicates that power is present at the board. LED ON The Red LED indicates a short in the system.
I/O Board Inputs and Outputs Section 3 - Troubleshooting 3-8 I/O B OARD NPUTS AND UTPUTS # M30176 - M30338 E R I A L Refer to Figure Figure 3-5: “I/O Board,” on page 3-7. ERFORM ESTS WITH ULLY HARGED ATTERIES Battery state of charge will affect readings.
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Section 3 - Troubleshooting I/O Board Inputs and Outputs Table 3-3: Connector J2 CONTINUOUS PIN DESCRIPTION CONDITION VOLTAGE TO PIN Lift Up requested J2-1 Depression mechanism activation (extend) — Lift Up not requested J2-2 Not Used — — — Upper & Lower E-Stops closed J2-3 24 Volt supply for solenoids J4-5 &...
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I/O Board Inputs and Outputs Section 3 - Troubleshooting Table 3-5: Connector J4 CONTINUOUS PIN DESCRIPTION CONDITION VOLTAGE TO PIN Drive, Lift or Steer requested J4-1 Motor Start relay and Hourmeter activation — Drive, Lift or Steer not requested Upper & Lower E-Stops closed J4-2 24 Volt supply to Keyswitch —...
Section 3 - Troubleshooting Fault Codes Introduction 3-9 F AULT ODES NTRODUCTION # M30176 - M30338 E R I A L AULT ODES INTRODUCTION The TM12 is equipped with a fault detection system, if you have a faulty component, bad electri- cal connection or start up error a fault code will be displayed on the read out located on the upper control box.
FAULT CODES Section 3 - Troubleshooting 3-10 FAULT CODES # M30339 - M30642 E R I A L 01 – S YSTEM INITIALIZATION ERROR 02 – S YSTEM COMMUNICATION ERROR 22 – P LATFORM WITCH AT POWER 23 – P LATFORM IGHT WITCH...
Section 3 - Troubleshooting Electric 3-11 E LECTRIC L L M A C H I N E S Table 3-7: Electrical Troubleshooting Table Component Alarm--ALM Batteries--BAT Battery Charger--CHG 5 AMP Circuit Breaker--F1 175 AMP Fuse--F2 Hour Meter/Low Voltage indicator--HM I/O Board--I/O Motor Control--MC Motor--MOT Motor Relay--R1...
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Hydraulic Section 3 - Troubleshooting 3-12 H YDRAULIC A C H I N E S Table 3-8: Hydraulic Troubleshooting Table Component Check Valve--CV Steering Cylinder--CYL2 Lift Cylinder--CYL1 Depression Mechanism Cylinder--CYL3 Brake Cylinder--CYL5 Priority Flow Divider--DVDR Suction Strainer--FL1 Return Filter--FL2 Drive Motors (2)--MOT Pump--PMP Main Relief Valve--RV3 Steering Relief Valve--RV1...
Section 4 CHEMATICS This section contains electrical and hydraulic power schematics and associated information for maintenance pur- poses. The diagrams are to be used in conjunction with the Troubleshooting Truth Tables in Section 3. They allow under- standing of the makeup and functions of the systems for checking, tracing, and faultfinding during troubleshooting analysis.
Hydraulic Schematic | Serial # M30176-M30338 Section 4 - Schematics 4-2 H # M30176-M30338 YDRAULIC CHEMATIC ERIAL Legend: 107015-001 Hydraulic Schematic Legend DESIGNATION NAME FUNCTION LOCATION Flow Control Valve Assembly Allows Depression Mechanism to Check Valve Hydraulic Manifold retract in drive mode Provides force to turn front CYL1 Steering Cylinder...
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Section 4 - Schematics Hydraulic Schematic | Serial # M30176-M30338 TM12 Work Platform | Page 4-5...
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ARTS ANUAL This document lists and illustrates the replaceable assemblies and parts of this product, as manufactured by Ui Distribution America, Inc. Each parts list contains the component parts for that assembly. Each parts list contains the component parts for that assembly. ONTENTS Final Assembly Lift Cylinder...
107061-000 | Serial # M30176-M30338 | Flow Control Valve Flow Control Valve 107061-000 | Serial # M30176-M30338 | ITEM PART NO. DESCRIPTION 063924-008 VALVE, FLOW CONTROL 1.5GMP 107062-000 VALVE BODY 011941-005 FITTING, 6MB-6MJ 011934-003 FITTING, 6MB-4MJ X 90° 011934-004 FITTING, 6MB-6MJ X 90° TM12 Work Platform Parts Manual Page 31...
| Serial # M30339-M30642 | ITT Universal Compartment ITT Universal Compartment | Serial # M30339-M30642 | ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 230028 CABLE ASSY, LC TO FUSE/LC TO MC B+ 221100 MOUNTING PLATE 220992 WIRE ASSY, LC3 TO LC5 230057 MOTOR CONTROLLER 220492...
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Call Toll Free in U.S.A. 1-866-843-3350...
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UpRight USA 2686 S. Maple Avenue Fresno, California 93725 TEL:(559) 443-6600 FAX:(559) 268-1756 866-843-3 PARTS:1- EMAIL:info@uiditribution.com Call Toll Free in U.S.A. www.uidistribution.com 1-866-843-3350...
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