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Description
T-Station 75W NW40 200-230 V 50/60 Hz
T-Station 75W NW40 100-120 V 50/60 Hz
T-Station 75W ISO63 200-230 V 50/60 Hz
T-Station 75W ISO63 100-120 V 50/60 Hz
T-Station 75W CF63 200-230 V 50/60 Hz
T-Station 75W CF63 100-120 V 50/60 Hz
Instruction Manual
T-Station 75
Item
Description
Number
TS75W1001
T-Station 75D NW40 200-230 V 50/60 Hz
TS75W1002
T-Station 75D NW40 100-120 V 50/60 Hz
TS75W2001
T-Station 75D ISO63 200-230 V 50/60 Hz
TS75W2002
T-Station 75D ISO63 100-120 V 50/60 Hz
TS75W3001
T-Station 75D CF63 200-230 V 50/60 Hz
TS75W3002
T-Station 75D CF63 100-120 V 50/60 Hz
D395-93-880
Issue A Original
Item
Number
TS75D1001
TS75D1002
TS75D2001
TS75D2002
TS75D3001
TS75D3002

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  • Page 1 D395-93-880 Issue A Original Instruction Manual T-Station 75 Item Item Description Description Number Number T-Station 75W NW40 200-230 V 50/60 Hz TS75W1001 T-Station 75D NW40 200-230 V 50/60 Hz TS75D1001 T-Station 75W NW40 100-120 V 50/60 Hz TS75W1002 T-Station 75D NW40 100-120 V 50/60 Hz...
  • Page 2 EU authorised to assemble the technical file, that the product(s) T-Station 75 T S 7 5 - X X – 0 0 X The material numbers cover a family of products where the following features may vary:- turbomolecular pump inlet flanges, electrical supply and backing pumps.
  • Page 3: Table Of Contents

    Maintenance plan ......................26 Inspect the hoses, pipelines and connections ..............27 Fault-finding ......................27 Error numbers ......................28 Factory default settings ....................29 © Edwards Limited 2011. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 4 Publication number Diaphragm Pump - XDD1 A746-02-885 Rotary Vane Pump - E2M0.7 / E2M1.5 A371-32-880 Turbomolecular Pumps - EXT75DX / EXT255DX B722-40-880 Page ii © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 5: Introduction

    Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards T-Station. You must use the T-Station as specified in this manual. Read this manual before you install and operate the T-Station. Important safety information is highlighted as WARNING and CAUTION instructions;...
  • Page 6: Description

    The T-Station is controlled by an easy to use touch pad control module. A single gauge input included can be connected to a range of Edwards active gauges allowing for pressure measurement and or control management of the turbomolecular pump.
  • Page 7: Components Of The T-Station

    5. TAV vent valve (optional accessory not 12. T-Station fixing points for bench top supplied) mounting (refer to Section 3.4) 6. Turbomolecular pump connector © Edwards Limited 2011. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8: Technical Data

    Active gauge (refer to Figure 1 item 7) Connector type RJ45 8-way Power supply 24 V d.c. nominal Maximum power rating Page 4 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 9: Equipment Dimensions (Mm)

    D395-93-880 Issue A Figure 2 - Equipment dimensions (mm) © Edwards Limited 2011. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 10: Pin Connections For A 15-Way Sub-Miniature 'D' Type Socket

    Power supply positive Screen Power supply common Power supply common Normal signal input Figure 4 - Pin connections for an 8-way RJ45 Page 6 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 11: Electrical Data

    Supply Voltage Pump combination Power (W) 50/60 Hz Full load Start XDD1 / EXT75DX 1.35 13.6 3.92 12.0 E2M1.5 / EXT75DX © Edwards Limited 2011. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 12: Pumping Media

    20% by volume. Water vapour - you must ensure that vapour does not condense inside the pump.  Page 8 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 13: Materials Exposed To Gases Pumped

    Recommended time for rotational speed to reach 50% > 15 seconds Maximum allowed rate of pressure rise Refer to Figure 5 © Edwards Limited 2011. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 14: Maximum Allowed Rate Of Pressure Rise During Venting: Pressure Against Time

    Figure 5 - Maximum allowed rate of pressure rise during venting: pressure against time (with pump initially at full rotational speed) Page 10 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 15: Installation

    Inlet seal (either trapped O-ring, Co-seal or copper compression gasket suitable for  the inlet-flange type) Connector (24 V) - for driving accessories from Podule socket  Inlet-strainer  © Edwards Limited 2011. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 16: Locate The T-Station

    3. After a few minutes, recheck the oil-level. If the oil-level is now below the MAX mark, pour more oil into the pump. 4. Refit the oil filler-plug. Tighten the plug firmly by hand. Do not over tighten. Page 12 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 17: Connect The T-Station To Your Vacuum System

    Pa) at full pump throughput. Make sure that the exhaust pipeline cannot become blocked. If you have an exhaust- isolation valve, make sure that you cannot operate the pump with the valve closed. © Edwards Limited 2011. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 18: Connect The Electrical Supply

     The TAV vent valve will open fully from 50% of full rotational speed*.  * This operation refers to systems which have been fitted with an Edwards TAV vent valve (optional accessory). For more vent options refer to Section 4.3.3.
  • Page 19: Connecting A Vacuum Gauge

    A single compatible active gauge can be fitted to the T-Station. Fit the gauge using an Edwards active gauge cable into the gauge connector located on the side of the controller housing (refer to Figure 1).
  • Page 20: Commissioning The Installation

    Section 3.9. For full operational details and how to navigate using the front panel control key pad refer to Section 4.3. Page 16 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 21: Operation

    When you apply power to the T-Station all LEDs in the display will light for 2 seconds to confirm operation. The software version will then be displayed for a further 2 seconds. If you need to contact Edwards for support regarding the T-Station, please have this software version number available.
  • Page 22: Menu Structure

    Figure 8 - Menu Structure Turbo Turbo Stop Turbo Started Gauge Gauge On/Off Vent Change Vent Option Change TSP option Calibrate Gauge Change Units Units Page 18 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 23: Turbo Screen

    Acknowledge Turbo STOP Fault code display when in Error NEXT Go to Gauge Screen, or Scroll through menu screens Cancel Turbo STOP © Edwards Limited 2011. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 24: Gauge Screen

    Go to Turbo Screen ENTER ON/OFF control of supported gauge or Acknowledge Error NEXT Go to Vent Control Screen Scroll through menu screens Page 20 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 25: Vent Valve Screen

    " mbar shown as an exponential. To change the pressure set-point, press and hold the ENTER key to start number entry mode. © Edwards Limited 2011. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 26 The final press of ENTER confirms the complete number and returns to showing the set-point value. The TSP is set after the complete number is entered. Page 22 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 27: Calibrate Gauge Screen

    ENTER key again. The display shows "OFF" for 3s to confirm that the offset adjustment has been removed. © Edwards Limited 2011. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 28: Units Screen

    Enter edit mode, or confirm selection NEXT Next Units option, or Scroll through Units in edit mode, go to Turbo screen or Scroll through menu screens Page 24 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 29: Gas-Ballast Control (E2M1.5)

    © Edwards Limited 2011. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 30: Maintenance

    More frequent maintenance may be necessary if the T-Station has been used to pump corrosive or abrasive gases and vapour. If necessary, adjust the maintenance plan according to your experience. Page 26 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 31: Inspect The Hoses, Pipelines And Connections

    Leak-test the pump. If the leak rate >1x10 mbar l s-1 (1x10 Pa l s-1) contact your supplier or Edwards. © Edwards Limited 2011. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 32: Error Numbers

    Press the START / STOP key to clear the error message. Refer to the instruction manual of the turbo pump for detailed fault- finding. Page 28 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 33: Factory Default Settings

    2. Press the NEXT key and hold it down whilst you re-apply mains power. Continue holding down the NEXT key until "Err01" is displayed. 3. Remove and re-apply mains power. The factory defaults will now be set. © Edwards Limited 2011. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 34: Storage And Disposal

    For instruction on draining the oil from the E2M1.5 rotary vane pump refer to the instruction manual for the pump. Rotary vane pumps E2M0.7 / E2M1.5 A371-32-880 Page 30 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 35: Spares And Accessories

    The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, state for each part required: Model and Item Number of your equipment ...
  • Page 36 D395-93-880 Issue A This page has been intentionally left blank. Page 32 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 37: Index

    Installation ..........11 Introduction ..........1 Vent gas specification and vent control ....9 Vent gas specification and vent control data ..9 © Edwards Limited 2011. All rights reserved. Page 33 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 38 D395-93-880 Issue A Vent valve screen ........21 Vent valve screen key actions ......21 Warnings ............1 Page 34 © Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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