Omron F160 Setup Manual
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Omron F160 Setup Manual

Omron F160 Setup Manual

Vision sensor
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  • Page 1 All manuals and user guides at all-guides.com...
  • Page 2 All manuals and user guides at all-guides.com F160 Vision Sensor Manual 1: Setup Manual Revised January 2004...
  • Page 3 OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.
  • Page 4 Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
  • Page 5 OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information.

  • Page 6: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS PRECAUTIONS ........xi General Safety Precautions .
  • Page 7 All manuals and user guides at all-guides.com...
  • Page 8 All manuals and user guides at all-guides.com About this Manual: This manual describes the hardware for the F160 Vision Sensor and how to install the com- ponents, and it includes the sections described below. This is one of four manuals used to operate the F160.
  • Page 9 All manuals and user guides at all-guides.com...

  • Page 10: Precautions

    This section provides general precautions for using the F160 Vision Sensor. The information contained in this section is important for the safe and reliable application of the F160 Vision Sensor. You must read this section and understand the information contained before attempting to set up or operate an F160 Vision Sensor.

  • Page 11: General Safety Precautions

    !WARNING Do not disassemble the F160, apply pressure to the F160 that would deform its shape, or incinerate the F160. A lithium battery is built into the F160 and it may combust, explode, or burn if not treated properly. !WARNING Do not short circuit, attempt to charge, disassemble, apply pressure that would deform, or incinerate the lithium battery.

  • Page 12: Special Or Critical Applications

    Keep the power supply wires as short as possible. Ground the F160’s ground terminal to less than 100 Ω. Use a grounding point as close as possible to the F160 and keep the ground line as short as possible. Wire the F160 to the ground with a separate ground wire. To avoid ground- ing problems, do not share the ground wiring with any other devices or ground the F160 to the building’s steel framing/plumbing.

  • Page 13: Regulations And Standards

    All manuals and user guides at all-guides.com Regulations and Standards Regulations and Standards The F160 complies with the international regulations and standards below. EU Regulations EMC Directive: No. 89/336/EEC EN Standards (European Standards) EN 61000-6-2: 1999, EN 61326: 1993/Annex A+A1: 1998,...

  • Page 14: Introduction

    Introduction This section describes the precautions that must be taken when installing and operating the F160 Vision Sensor. Installation Precautions ......... .

  • Page 15: Installation Precautions

    All manuals and user guides at all-guides.com Section 1-1 Installation Precautions Installation Precautions The F160 is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and opti- mum use of the F160. !Caution Read the Precautions section before proceeding with installation or operation.

  • Page 16: Component Installation And Handling

    Section 1-1 Installation Precautions Ambient Temperature 1,2,3... Maintain a minimum clearance of 50 mm above and below the F160 to im- prove air circulation. Do not install the F160 immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.
  • Page 17 Removing the Memory Card Before removing a Memory Card, stop the power supply to the Card or turn OFF the F160. The Memory Card or the F160 itself may be damaged if a Memory Card is removed while power is being supplied.

  • Page 18: Confirming Package Contents

    Confirming Package Contents Confirming Package Contents Check the contents of the package as soon as you receive the F160. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing.

  • Page 19: Product Availability

    All manuals and user guides at all-guides.com Section 1-3 Product Availability Product Availability Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses pro- vided at the back of this manual.

  • Page 20: Installation And Connections

    Installation and Connections This section shows a basic F160 system configuration and explains how to install and wire the F160. Basic System Configuration ........

  • Page 21: Basic System Configuration

    Section 2-1 Basic System Configuration Precaution The following diagram shows the basic F160 system configuration. Some of the components shown in the configuration diagram are special OMRON products that cannot be substituted with comparable devices. These items are indicated with an asterisk.
  • Page 22 Cameras Images of measurement objects are obtained using Cameras. Up to 2 Cameras can be connected to an F160, but the 2 Cameras can be used with the Expert Menu only. Just 1 Camera can be used with the Conversational Menu.

  • Page 23: Component Names And Functions

    Connects to the power supply. Connects to the monitor. Connects to the ground wire. 10. Connects the F160 to an external device such as a personal computer or PLC. 11. This lock secures the Memory Card so that it does not disconnect uninten- tionally from vibration.

  • Page 24: Mounting The Controller

    14. Lit when power is being supplied to the Memory Card. (The Memory Card must not be inserted or removed when this indicator is lit.) 15. Connects the F160 to a Console. Mounting the Controller There are four ways to mount the Vision Mate Controller: DIN Track mounting, rear surface-mounting, side surface-mounting, or bottom surface-mounting.

  • Page 25: Rear Surface-Mounting

    Use a screwdriver to pull the hook down and then pull out the Controller from the bottom. 2-3-2 Rear Surface-mounting Attach the mounting bracket to the F160 Controller using the four machine screws (M3 × 6) included with the bracket. F 1 6 0 P O W...
  • Page 26 All manuals and user guides at all-guides.com Section 2-3 Mounting the Controller Fasten the F160 Controller and Mounting Bracket to the mounting surface with four M4 screws. F 1 6 0 P O W V IS IO N M A...

  • Page 27: Side Surface-Mounting

    All manuals and user guides at all-guides.com Section 2-3 Mounting the Controller 2-3-3 Side Surface-mounting The F160 Controller can be side-mounted directly to a panel as shown in the following diagram. F 1 6 0 P O W V IS IO...

  • Page 28: Connecting Peripheral Devices

    Four, M4 (Screw depth: 6 mm max.) 92±0.54 Connecting Peripheral Devices This section shows how to connect peripheral devices to the F160. Precaution Always turn OFF the power supply before connecting or disconnecting a peripheral device’s cable. The peripheral device may be damaged if it is con-...

  • Page 29: Overview Of Available Cameras

    Connect the camera cable to the F160's CAMERA connector. CAMERA Note The connector is capped when the F160 is shipped. When not using the con- nector, leave the cap in place to protect against dust, dirt, and static electricity. Overview of Available Cameras The F160 Camera with Light is a special F160 Camera that has a special lens and light source already attached.
  • Page 30 Mounting distance Measurement object Field of vision Lighting precautions None in particular Camera with Intelligent Lighting Item F150-SLC20 or F160-SLC20 F150-SLC50 or F160-SLC50 ™ ™ Field of vision 20 mm 20 mm 50 mm 50 mm Mounting distance 15 to 25 mm 16.5 to 26.5 mm...

  • Page 31: Power Supply And Ground

    (AWG16 to AWG15) 2-6-2 Ground (Earth) Wiring Always connect a ground wire to the F160's ground terminal. To avoid ground- ing problems, do not share the ground wire with any other devices or wire the ground to the building's steel framing.

  • Page 32: Wiring The Power Supply

    Also, keep the power supply wiring as short as possible (less than 10 m). Use a power supply that meets the following specifications. We recommend using OMRON’s S82K-05024 Power Supply. Item Specification Output current 1.6 A min.
  • Page 33 All manuals and user guides at all-guides.com...

  • Page 34: Lenses, Lighting, And Memory Cards

    All manuals and user guides at all-guides.com SECTION 3 Lenses, Lighting, and Memory Cards This section provides additional information on CCTV lenses, lighting, and Memory Cards. CCTV Lenses..........3-1-1 Optical Chart .

  • Page 35: Cctv Lenses

    CCTV Lenses CCTV Lenses When using a Camera without a light (F150-S1A or F160-S1), refer to the fol- lowing graph to select the appropriate Lens and Extension Tube. The lens will differ depending on the size of the measurement object and the distance from the Camera.

  • Page 36: Lenses And Lens Diameters

    All manuals and user guides at all-guides.com Section 3-1 CCTV Lenses Example When a 3Z4S-LE C1614A CCTV Lens is being used and a field of vision of 40 mm is needed at the measurement object, a camera distance of 200 mm and 1-mm Extension Tube are required.

  • Page 37: Lighting

    30 mm if the Camera is subject to vibration. Lighting A stable image must be obtained to ensure accurate inspection. Use appropri- ate lighting for the application and the measurement object if using a Camera without a light (F150-S1A or F160-S1). 3-2-1 Lighting Methods Back Lighting...
  • Page 38 All manuals and user guides at all-guides.com Section 3-2 Lighting Applications: Inspection of exterior shape or positioning inspection Camera Measurement object Light source Reflected Lighting Ring Lights Light is shone uniformly on the measurement object. Applications: Surface inspections Camera Light source Measurement object Oblique Lighting Detection can be made utilizing the difference in regular and diffuse reflected...

  • Page 39: Memory Card

    Use a Memory Card to backup data such as settings and image data or increase the number of scenes when you are using the Scene Group function. Data from the F160 can be backed up in a personal computer just by inserting the Memory Card into the computer and copying the desired data.

  • Page 40: Installing A Memory Card

    F 1 6 0 3-3-2 Removing the Memory Card Stop the power supply to the Memory Card or turn OFF the F160. SeeAlso Refer to the Conversational Menu Operation Manual or the Expert Menu Operation Manual for details on turning OFF the power supply to the Mem- ory Card.

  • Page 41: Using Memory Cards In A Personal Computer

    Pull the Memory Card straight out from the slot. 3-3-3 Using Memory Cards in a Personal Computer The F160’s Memory Cards can be used in a personal computer with a PC Card drive (PCMCIA 2.0 or higher, type II compatible) or “Compact Flash” drive.

  • Page 42: Connecting External Devices

    All manuals and user guides at all-guides.com SECTION 4 Connecting External Devices This section describes how to connect external devices through a parallel interface (the I/O terminals or I/O connector) or serial interface (the RS-232C/RS-422 connector). Connecting through the Parallel Interface ......4-1-1 I/O Terminal Connections .

  • Page 43: Connecting Through The Parallel Interface

    Section 4-1 Connecting through the Parallel Interface Connecting through the Parallel Interface This section explains how to connect I/O to the F160 through its parallel inter- face to input signals such as measurement triggers or output signals such as measurement results.

  • Page 44: I/O Connector Connections

    Tighten the connector’s mounting screws. Tighten to a torque of 0.22 to 0.25 N•m. 4-1-2 I/O Connector Connections Use an F160-VP Parallel I/O Cable (sold separately) to connect to the F160’s I/O connector. Align the connectors and insert the cable’s connector straight...
  • Page 45 I/O Cable. Peripheral devices may be damaged if the cable is con- nected or disconnected with the power ON. • A cover is screwed onto the connector when the F160 is shipped. When not using the I/O connector, leave the cover in place to protect against dust, dirt, and static electricity.

  • Page 46: I/O Specifications

    Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize startup timing, wait at least 1 s after turning ON the F160’s power supply before turning ON the RESET signal. CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN terminal.

  • Page 47: Connecting Through The Serial Interface

    The F160’s serial interface (RS-232C/RS-422 connector) can be used to con- nect input signals such as measurement triggers or output signals such as measurement results. Additionally, data that has been set in the F160 can be backed up in a personal computer.

  • Page 48: Connection Examples

    All manuals and user guides at all-guides.com Section 4-2 Connecting through the Serial Interface 4-2-1 Connection Examples 1:1 Connection (No-protocol, Menu Operation) RS-232C cable F160 Computer Multi-drop Connection (No-protocol) Communications between one computer and several F160s is possible using Link Adapters. 31 Units max. RS-422 cable...

  • Page 49: Connector

    All manuals and user guides at all-guides.com Section 4-2 Connecting through the Serial Interface 4-2-2 Connector The F160’s RS-232C/RS-422 Connector is a 9-pin D-SUB female connector. The pin allocation is shown below. Signal Name Protective frame ground For RS-232C Not connected...

  • Page 50: Connection

    The peripheral device may be damaged if connected or discon- nected with the power supply turned ON. • The connector is capped when the F160 is shipped. When not using the serial interface, leave the cap in place to protect against dust, dirt, and...
  • Page 51 All manuals and user guides at all-guides.com...

  • Page 52: Troubleshooting And Maintenance

    SECTION 5 Troubleshooting and Maintenance This section provides tables to help identify and correct hardware errors that may occur with the F160 as well as information on maintenance and periodic inspections. Troubleshooting ..........

  • Page 53: Troubleshooting

    0. 5-1-2 Menu Operation Errors Problem Probable cause The measurement results are not The F160 is not in Monitor or Run mode. displayed on the Video Monitor. 5-1-3 Parallel Interface Errors Problem Probable cause Trigger signals (input signals) are The cables are not correctly wired.

  • Page 54: Maintenance

    Problem Probable cause A recommended OMRON RS-232C One of the following OMRON cables can be used. Select a cable that cable is not being used. works with the device being connected. Connecting to a PC/AT or compatible computer (9-pin connector) •...
  • Page 55 Reverse steps 1 through 4 when installing the Lens and Light. Precaution Do not disassemble the Lens. Disassembly can damage the Lens. F150-SLC20/SLC50 or F160-SLC20/SLC50 Use the following procedure to replace a Light with an F150-LTC20 (20-mm field of vision) or F150-LTC50 (50-mm field of vision) Light.

  • Page 56: Replacing The Battery

    CHECK • Always turn OFF the power supply before replacing the battery. • The F160's clock will be reset if the new battery is not connected within 2 minutes of removing the spent battery. If the clock is inadvertently reset, the time and date will have to be set again.

  • Page 57: Regular Inspections

    • Turn OFF the power and take safety precautions before conducting inspections. Electrical shock can result from attempting safety inspections with the power turned ON. • Do not use thinners or benzene to clean the F160. They will damage F160 components.

  • Page 58: Specifications

    All manuals and user guides at all-guides.com Section 5-4 Specifications Specifications This section provides the specifications and dimensions of the F160 and its peripheral devices. F160-C10E/C15E Vision Mate Controller Unit: mm Four M3 taps, Four M3 taps, Depth 4.8 Depth 4.8 115 min.
  • Page 59 All manuals and user guides at all-guides.com Section 5-4 Specifications F150 Cameras Cameras with Light F150-SL20A/SL50A (70.5) Unit: mm F150-LT10A Light (50.25) 16.75±1.1 Two M4 taps, Depth 8 1/4-20UNC tap,Depth 8 (40.25) 20±1.3 (6.75)
  • Page 60 All manuals and user guides at all-guides.com Section 5-4 Specifications Cameras with Intelligent Lighting F150-SLC20 F150-LTC20 Light Unit: mm (85) (10) 30.5 16.75±1.1 (96.25) Two M4 taps, Depth 10 1/4-20UNC tap,Depth 10 (86.25) 20±1.3 (6.75)
  • Page 61 All manuals and user guides at all-guides.com Section 5-4 Specifications F150-SLC50 F150-LTC50 Light Unit: mm (85) (10) 30.5 (103.25) 16.75±1.1 Two M4 taps, Depth 10 1/4-20UNC tap,Depth 10 (93.25) 20±1.3 (6.75)
  • Page 62 All manuals and user guides at all-guides.com Section 5-4 Specifications Camera Only F150-S1A Unit: mm (15.5) (40) (6.2) (6.2) Light Connector (8.8 dia.) 1"-32UN-2A Camera Cable 30.5 (C mount) Connector (11.8 dia.) (16.75) 31.25±2 Two M4 taps, Depth 8 1/4-20UNC tap,Depth 8 (6.75) 21.25±2 20±0.1...
  • Page 63 All manuals and user guides at all-guides.com Section 5-4 Specifications F160 Cameras Cameras with Intelligent Lighting F160-SLC20 F150-LTC20 Light Unit: mm (85) 46.5 (10) 30.5 (96.25) (23.25) 1/4-20UNC tap,Depth 10 Two M4 taps, Depth 10 20±0.3 (86.25) (13.25)
  • Page 64 All manuals and user guides at all-guides.com Section 5-4 Specifications F160-SLC50 F150-LTC50 Light Unit: mm (85) 46.5 (10) 30.5 (103.25) (23.25) 1/4-20UNC tap,Depth 10 Two M4 taps, Depth 10 20±0.3 (93.25) (13.25) Camera Only F160-S1 Unit: mm 54.5 (15.5) (46.5) (6.2)
  • Page 65 External sync. via horizontal sync signal Shutter speed F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s (Electronic shutter) F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s, 1/20000 s Lens mounting C mount...
  • Page 66 F150-SL20A: 61 to 71 mm F150-SL50A: 66 to 76 mm F150-SLC20: 15 to 25 mm F150-SLC50: 16.5 to 26.5 mm F160-S1: Depends on lens being used. F160-SLC20: 15 to 25 mm F160-SLC50: 16.5 to 26.5 mm Field of vision F150-S1A: Depends on lens being used.
  • Page 67 All manuals and user guides at all-guides.com Section 5-4 Specifications Consoles F150-KP Console Unit: mm TRIG SHIFT CONSOLE 2000 Item Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance 196 m/s ;...
  • Page 68 All manuals and user guides at all-guides.com Section 5-4 Specifications F160-KP Console 29.7 Unit: mm SHIFT TRIG 4.8 dia. 12 dia. Item Specification Current consumption Approx. 10 mA Vibration resistance 10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s...
  • Page 69 All manuals and user guides at all-guides.com Section 5-4 Specifications CHECK The switch on the back of the F160-KP must be set to “ENABLE”. SHIFT TRIG These keys will be disabled if the switch is set to "DISABLE". ENABLE ENABLE...
  • Page 70 All manuals and user guides at all-guides.com Section 5-4 Specifications F150-VS Camera Cable (For F150-S@, F160-S@ Cameras) 3000 Unit: mm (150) Camera Connector F160 Connector Signal Signal Power Power VIDEO GND VIDEO VIDEO GND ESCNT1 VIDEO ESCNT1 SCAN ESCNT2 ESCNT2...
  • Page 71 All manuals and user guides at all-guides.com Section 5-4 Specifications F160-VSR3 Camera Cable (For F300-S2R/S3DR/S4R and F200-S@ Cameras) Unit: mm 3000 (120) (30) Camera Connector F160 Connector Signal Signal Power Power VIDEO GND VIDEO GND VIDEO HD GND ESCNT1 VIDEO −...
  • Page 72 All manuals and user guides at all-guides.com Section 5-4 Specifications F160-VSR4 Camera Cable (For F300-S Cameras) Unit: mm 3000 (120) (70) Camera Connector F160 Connector Signal Signal Power Power VIDEO GND VIDEO GND VIDEO HD GND ESCNT1 VIDEO − SCAN...
  • Page 73 Minimum bending 50 mm radius Weight Approx. 40 g Accessories BNC Jack Adapter F160-VP Parallel I/O Cable Unit: mm 2000 Item Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions...
  • Page 74 All manuals and user guides at all-guides.com Section 5-4 Specifications F150-M05L LCD Monitor Unit: mm Mounting plate thickness: 1.6 to 4.8 (46 max.) Mounting bracket POWER SYNC (100) (5.5) F150-VM Monitor Cable · Tolerance: ±1 mm The dimensions in parentheses are provided for reference.
  • Page 75 All manuals and user guides at all-guides.com Section 5-4 Specifications Item Specification Weight Approx. 1 kg Accessories Four mounting brackets F150-M09 Video Monitor Unit: mm Item Specification Supply voltage 85 to 264 VAC, 50/60 Hz Current consumption 20 W max. Vibration resistance 5 to 100 Hz;...

  • Page 76: F200/F300 Camera Parameters

    F200/F300 Camera Parameters Detailed parameter settings are required when a Camera other than an F150- S1A or F160-S1 is connected. Make the following settings when using an F200/F300 Camera. The Camera settings window is displayed at startup and can be displayed at other times by selecting Camera settings from the Sys- tem Menu.

  • Page 77: Connecting A Strobe Device

    Note The shutter speed is set in the Camera itself, so the shutter speed setting displayed in the F160 Menu is ignored. Set the shutter trigger pulse width to match the strobe’s specifications only when a strobe is being used.
  • Page 78 F300-S4R Note The window used to change the shutter trigger polarity and shutter trigger pulse will not be displayed when an F150-S1A or F160-S1 Camera is con- nected, but the STGOUT0 and STGOUT1 signals will be output with the polar-...
  • Page 79 All manuals and user guides at all-guides.com...

  • Page 80: Index

    F150-SL20A/SL50A, 42, 46 F150-SLC20, 47 F150-SLC20/SLC50, 42 cables, 3 F150-SLC50, 48 Camera Cable specifications, 56 F150-VS, 57 Camera characteristics, 52 F160 Cameras Camera Only, 17 dimensions, 50 Camera parameters, 63 F160-C10E/C15E, 45 camera specifications, 52 F160-KP, 55 Camera with Intelligent Lighting, 17...
  • Page 81 All manuals and user guides at all-guides.com Index light characteristics, 53 lighting, 24 QM300-N128S, 63 maintenance, 41 RESET signal manuals, ix precaution, 4 Memory Cards, 26 RS-232C, 36 removing, 4 RS-422, 36 specifications, 63 Monitor connecting, 16 specifications, 61 serial interface mounting, 11 connecting external devices, 34 bottom surface, 15...

  • Page 82: Revision History

    All manuals and user guides at all-guides.com Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z144-E1-03 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 83 All manuals and user guides at all-guides.com...
  • Page 84 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang’an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688...
  • Page 85 All manuals and user guides at all-guides.com Authorized Distributor: Cat. No. Z144-E1-03 Note: Specifications subject to change without notice. Printed in Japan 0104-0.5M (0201) (B)
  • Page 86 All manuals and user guides at all-guides.com...

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