SICK MCS200HW Service Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Measuring Instruments
  5. MCS200HW
  6. Service manual

SICK MCS200HW Service Manual

Multicomponent analysis system
Hide thumbs Also See for MCS200HW:
Table of Contents

Advertisement

Quick Links

Title page
MMMSERVICE MANUAL
MMMI
S E R V I C E M A N U A L
MCS200HW
Multicomponent Analysis System

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MCS200HW and is the answer not in the manual?

Questions and answers

Related Manuals for SICK MCS200HW

Summary of Contents for SICK MCS200HW

  • Page 1 Title page MMMSERVICE MANUAL MMMI S E R V I C E M A N U A L MCS200HW Multicomponent Analysis System...
  • Page 2 If in doubt, contact SICK AG or your local representative. Legal information Subject to change without notice. © SICK AG. All rights reserved. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Functional test..................46 IR components, drift check................46 Oxygen sensor drift check................46 Beamer current check ..................47 Reference energy check ................47 8024638/AE00/V1-0/2019-09 | SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 4 Replacing the pressure control module ........99 5.3.7 Replacing the complete beamer unit ........102 5.3.8 Performing optical adjustment ..........103 S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09 | SICK Subject to change without notice...
  • Page 5 Replacing the LPMS02 circuit board ........139 5.4.5 Replacing the LPMS02 fan............142 5.4.6 Replacing the LPMS01 to LPMS04 connection cable ..... 145 8024638/AE00/V1-0/2019-09 | SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 6 CONTENTS S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09 | SICK Subject to change without notice...

  • Page 7: About This Manual

    SOPAS. Furthermore, operating the operator panel is not described here. Handling the I/O modules is also not explained in detail. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 8: Special Hazards

    WARNING: Toxic and corrosive substances in parts with sample gas contact Depending on the sample gas composition, toxic or caustic substances could be contained in the parts of the MCS200HW and the upstream gas path which come into contact with the sample gas.

  • Page 9: Inquiries To Sick Ag

    – Error messages (display) and your own error description – Damage history – Repairs already made and replaced parts – Contact address for calling back 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 10: Tools

    18 mm jaw wrench 19 mm jaw wrench Phillips screwdriver Torx screwdriver TX20 Slot screwdriver Tweezers Pliers Circlip pliers Scalpel S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 11: Maintenance

    MAINTENANCE Maintenance Maintenance interval Maintenance tasks to be carried out on the MCS200HW as well as the respective intervals are listed in the Preventive Maintenance document. Expendable and wearing parts Definition Expendable parts: Parts that must be replaced irrespective of their condition. No ●...

  • Page 12: Working On The Device Cabinet

    Fig. 2: Ventilator flap in cabinet door 2 Take old filter pad out. Fig. 3: Ventilator flap in cabinet door open S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 13: Roof Ventilator

    Observe the flow direction when inserting the filter mat: The firm/labeled side faces the inside of the cabinet. 5 Replace the cover. 6 Close the locks. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 14: Working On The Cell

    3 Loosen the fastening screws of the cell cover on the right and left with a Phillips screw- driver (4 pieces). Do not remove the screws, only loosen them. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 15: Removing The Complete Cell

    Do not remove the screws, only loosen them. 4 Open the cell cover (see Chapter “Working on the cell”, page 14). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 16 (see Fig. 6 “Cell open”, page 16, item number 5). 8 Disconnect the oxygen sensor on the device (Sub-D plug). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 17 Fig. 9: Cell, A-holder, right 1 A-holder fastening screws, right 12 Lift the cell upwards and remove it from the cabinet. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 18: Fitting The Complete Cell

    3 Screw the cell A-holder tight: ▸ Fasten screws left and right with a 5 mm Allen key (3 pieces each). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 19 16, item number 7). ▸ Fix hose lines 1 and 3 to the cell with fastening clips as necessary. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 20 16, item numbers 3 and 4). 5 Close the cell cover and screw tight (see Fig. 5 “Cell cover”, page 15). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 21: Cell Inlet Filter Maintenance

    15, item number 2). – Heated sample gas line (1 or optionally 2) (see Fig. 15, item numbers 1 and 5). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 22 Fig. 16: Cell inlet filter, fastening screws 1 to 4 Fastening screw 7 Remove the cell inlet filter. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 23 11 Insert spare parts into the cell inlet filter (observe the sequence): 1 O-ring (white) 2 Sintered metal washer 3 Lock washer ▸ Make sure the lock washer engages. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 24 First put the spring washer, then the washer on the screw. 17 Fasten hose connections. 18 Close the cell cover and screw tight. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 25: Replacing The Non-Return Valve On The Cell Inlet Filter

    Observe winding direction: Attach the Teflon tape so that it runs in the direction of rotation/threading when screwing in. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 26: Ejector Block Maintenance

    3 Loosen the fastening screws of the cell cover on the right and left with a Phillips screw- driver (4 pieces). Do not remove the screws, only loosen them. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 27 The hose connections are marked with numbers on the ejector block and on the slots to the left of the cell. Fig. 25: Hose slots 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 28 NOTE: Leak tightness of the system Damaged surfaces impair the leak tightness of the system. Do not damage surfaces. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 29: Replacing The O-Ring On The Middle Section

    1 Ejector block 2 Middle section 3 Fastening screw 2 Remove the middle section from the ejector block. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 30: Replacing The Sealing Ring On Hose Connection 2

    NOTE: Leak tightness of the system Damaged surfaces impair the leak tightness of the system. Do not damage surfaces. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 31: Replacing The O-Rings On Exhaust Gas Connection And Ejector Nozzle

    Fig. 33: Removal tool, ejector nozzle 3 Position the removal tool on the underside of the ejector block (see Fig. 34). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 32 First put the spring washer, then the washer on the screw. 10 Fit a new O-ring on the outside of the ejector nozzle. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK...

  • Page 33: Mirror Plates And Tubes Maintenance

    DANGER: Risk of burns due to hot surface. Allow the MCS200HW to cool down before carrying out any work. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 34: Replacing The O-Ring Of The Upper Mirror Plate

    4 Remove the upper cover plate. 5 Loosen the fastening screws on the upper mirror plate with a 5 mm Allen key (6 pieces). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK...
  • Page 35 7 Remove the upper mirror plate. NOTE: Material damage Do not touch the coated surfaces of the mirror plates. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 36 Observe alignment: Align the labeled side of the mirror plate to the front of the cell inlet filter. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 37: Replacing The O-Rings Of The Lower Mirror Plate

    5 Loosen the fastening screws on the lower mirror plate with a 5 mm Allen key (6 pieces). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 38 NOTE: Leak tightness of the system Damaged surfaces impair the leak tightness of the system. Do not damage surfaces. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 39 14 Fit the tubes O-rings. 15 Refit the cell (see Chapter “Working on the sender/receiver unit”, page 43). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 40: Tubes Maintenance

    Tighten fastening screws parallel. ▸ Ensure the screws grip properly and avoid thread seizure 3 Take off the tubes. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 41 5 Fit new O-rings and new crystal glass (observe sequence): 1 Insert O-ring 1 inside the tube. 2 Place 0-ring 2 outside around the tube. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 42 37). 12 Refit the cell (see Chapter “Fitting the complete cell”, page 18). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 43: Working On The Sender/Receiver Unit

    Fig. 56: Ventilator cover and filter mat 1 Ventilator cover, outside 2 Filter mat 3 Fit the outside ventilator cover. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 44: Opening The Sender/Receiver Unit

    2 Loosen the fastening screws of the drying agent container on the inside of the lid with a Phillips screwdriver (2 pieces). Fig. 58: Drying agent container 1 Screws 2 Drying agent container S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 45 3 Fill the drying agent (1 sachet). 4 Screw the drying agent container tight. 5 Close the sender/receiver unit cover and screw tight. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 46: Functional Test

    3 Readjust the adjustment factors when the adjustment factor is only 0.5 Vol%/mA under the warning threshold or when a maintenance request appears. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK...

  • Page 47: Beamer Current Check

    Min. Warning or a maintenance request is pending. Reference energy check 1 Select Diagnosis -> Control values -> Reference energy. 2 Check the reference energy. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 48: Test Signal Transmission

    – Soiling of the gold layer of the mirror plates – Cloudiness of the lens Test signal transmission 4.5.1 Setting the IP address See SOPAS ET Manual. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 49: Modbus Simulation

    Proceed as follows to change the register sequence in the data transfer: 1 Select Parameterization -> Modbus. 2 Select Register swap. 3 Select the register sequence. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 50: Test Analog And Digital Inputs And Outputs

    3 Enter the value. 4.5.3.2 Digital outputs For the procedure to simulate the digital outputs see “Analog outputs”, page S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 51: Analog Inputs

    3 Enter values. 4.5.3.4 Digital inputs For the procedure to simulate the digital inputs see “Analog inputs”, page 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 52: Repairs

    6048627 Door fan 1 Disconnect the MCS200HW power supply. 2 Disconnect the power supply of the door fan. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 53 6 Insert new fan. Observe flow direction when inserting. Here: In the cabinet (see Fig. 62 “Door fan, detail”, page 53). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 54: Replacing The Pressure Reducer Unit

    Document or mark the positions of the hose connections before removing. 4 Screw the new pressure reducer unit tight. Blue valve must be open. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 55: Replacing The Can Node

    Fig. 66: CAN node CAN node Valve manifold IO modules 1 Disconnect the MCS200HW power supply. 2 Disconnect the bus cable. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 56 Switch 6 Check the switch on the new CAN node. Use the settings of the old CAN node. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 57: Working On The Valve Manifold

    Fig. 69: Valve manifold Fastening screw 8 Pull the valve manifold out to the front. 9 Insert a new valve manifold: 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 58: Replacing The Valve

    Increase pressure by turning clockwise (check display). ▸ 6 Loosen the valve fastening screws with a Phillips screwdriver (2 pieces). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 59: Replacing The Io Module

    Document the position of the leads before removing them, e.g. with a photo. 3 Use the orange holder to pull the IO module out to the front. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 60: Replacing The Test Gas Valves

    Fig. 73: Power supply plug and excitation coil, fastening Excitation coil, fastening nut Power supply plug, locking screw S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 61 Fastening screw 7 Remove the valve block and sealing rings (2 pieces). Fig. 76: Valve block, sealing rings 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 62: Replacing The Display

    Ethernet connection Power supply 3 Loosen the screws of the display fastening clips with a Phillips screwdriver (10 pieces). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 63: Replacing The 24V Power Supply Unit

    1 Disconnect the MCS200HW power supply. Fig. 79: Device cabinet, 24V power supply unit 24V power supply unit 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 64 6 Insert and fasten the new power supply unit. 7 Reinsert the leads and screw tight. 8 Close the cover. 9 Connect the MCS200HW power supply. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 65: Working On The Cell

    Loosen the fastening screws with a 5 mm Allen key (3 pieces). Fig. 82: Cell, A-holder Fastening screw 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 66 Fig. 84: Cell. side cover Fastening clips, screws Cell cover, fastening screws Side cover, fastening screws Bracket plate, fastening screws S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 67 12 Loosen the remaining fastening screws of the rear cover (3 pieces). Fig. 87: Cell, rear cover, fastening screws Fastening screw 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 68: Fitting The Complete Cell

    3 Insert the cable conduit into the recess. Observe the position of the sealing ring. Fig. 90: Cell, left cover S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 69 7 Screw the A-holder tight on both sides. The recesses of the A-holder must be on the outside. Fig. 93: Cell, A-holder A-holder Recess 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 70: Replacing The Oxygen Sensor

    Allow the MCS200HW to cool down before carrying out any work. The cell inlet filter can be replaced with the cell fitted. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 71 7 Fasten the oxygen sensor cable with the fastening clip. 8 Connect sender/receiver unit and fasten with socket screws. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 72 In the case of the maintenance message S047 Deviation O2 Just. too large due to exceeding the limit value, the message can be reset under Maintenance -> Acknowledge active message. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 73: Replacing Mirror Plates

    Fig. 99: Cell, fastening screws, cover plate 1 1 Fastening screws of upper cover plate Keep screws, spring washers and washers for reassembly. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 74 1 Screw the screws into the thread openings provided on the mirror plate (2 pieces). Fig. 102: Thread openings, upper mirror plate 1 Thread openings S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 75 Observe alignment: Align the labeled side of the mirror plate to the front to the cell inlet filter. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 76: Replacing The Lower Mirror Plate

    3 Loosen the fastening screws of the lower cover plate with a Phillips screwdriver (4 pieces). 4 Remove the lower cell cover plate. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 77 – Apply the flat side of a screwdriver to the side recesses of the mirror plate. – Lever out the mirror plate. 7 Remove the lower mirror plate. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 78 (see Chapter “Adjusting the zero point”, page 128). 18 Check reference energy (see Chapter “Reference energy check”, page 47). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 79: Replacing The Heating Cartridges

    3 Loosen the fastening clips of the heating cartridges with a Phillips screwdriver (9 pieces). Document the arrangement of the cables of the heating cartridges for reassembly, e.g. take a photo. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 80 Carefully lever open the clamps of the contact plug with a slotted screwdriver (3 pieces). Fig. 113: Opening the contact plug S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 81 8 Guide the cables of the new heating cartridges in pairs through the cable conduit to the plug. 9 Bundle the cables on the back of the cell with cable ties. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 82: Replacing The Pt100 Temperature Sensor

    DANGER: Risk of burns due to hot surface. Allow the MCS200HW to cool down before carrying out any work. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 83 Carefully lever open the clamps of the contact plug with a slotted screwdriver (3 pieces). Fig. 119: Opening the contact plug 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 84 (see Fig. 122 “Contact plug, assignment with circuit diagram”, page 85). ▸ Shorten the cables to the appropriate length. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 85: Replacing The Thermostatic Switch

    The thermostatic switch can be replaced when the cell is installed. Fig. 123: Thermostatic switch Thermostatic switch Release button 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 86 For a better grip, press the plugs together slightly with pliers before connecting. If necessary, use the flat side of a pair of pliers or similar when connecting. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK...
  • Page 87 If the thermostatic switch has triggered, the power supply is interrupted. ▸ Push the release button in if necessary. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 88: Working On The Sender/Receiver Unit

    Loosen the fastening screws on the left (3 pieces) and right (4 pieces). Do not remove the screws, only loosen them. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 89: Replacing The Beamer

    The drying agent must be replaced each time the sender/receiver unit is opened. 2 Disconnect the plug connection of the power supply. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 90: Resetting The Beamer Service Life

    1 Select Parameterization -> Operating hours counter. 2 Click Reset. >>> Beamer service life is set to zero. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 91: Resetting The Reference Energy

    3 Wait for the purging time to elapse (2 minutes). 4 Select Diagnosis -> Control values -> Reference energy. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 92 Fig. 133: SOPAS, special operating states 7 Click Measuring. >>> The device is set to the Measuring state. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 93: Removing The Complete Sender/Receiver Unit

    5 Loosen the fastening screws inside with a 6 mm Allen key. Fig. 134: Sender/receiver unit, fastening screws, inside, right Fastening screw 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 94 9 Loosen the fastening screws of the two templates on the rear side with a 2.5 mm Allen key (2 pieces). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 95 1 Tilt the outer plate upwards. 2 Pull it off to the back. 3 Pull the power supply cable through the recess. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 96 1 Loosen the fastening screws with a Phillips screwdriver (2 pieces). 2 Take off sheet metal cover 4. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 97 Fitting position, sleeves Sleeve Foam insulation 18 Pull sheet metal cover 1 with foam insulation out to the side. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 98: Fitting The Complete Sender/Receiver Unit

    2 Remove the electronics housing cover and fan cover (see Chapter “Removing the elec- tronics housing cover”, page 88). 3 Disconnect the fan power supply. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 99: Replacing The Pressure Control Module

    Fig. 146: Pressure control module 1 Disconnect the MCS200HW power supply. 2 Close off 4 bar instrument air. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 100 Pressure control module, plug connection To disconnect the hoses, press the metal ring down, then pull the hose off. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 101 – From top to bottom on the cell corresponds to from back to front on pressure control module Fig. 150: Hose slots 14 Replace the electronics housing cover and screw tight. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 102: Replacing The Complete Beamer Unit

    Fig. 152: Beamer unit 1 Chopper wheel 2 Motor 3 Beamer 4 Power supply plug connection 5 Motor control plug connection S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 103: Performing Optical Adjustment

    The drying agent must be replaced each time the sender/receiver unit is opened. 3 Maximize energy on the beamer and receiver. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 104 5 Replace the drying agent (see Chapter “Replacing the drying agent”, page 44). 6 Close the sender/receiver unit cover and screw tight. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 105: Replacing The Chopper Motor

    6 Loosen the fastening screw of the chopper wheel cover on the lower side (2 mm Allen key). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 106 1 Align the chopper motor (cable position see Fig. 152 “Beamer unit”, page 102). 2 Screw the chopper motor tight. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 107: Replacing The Filter Wheel Motor

    7 Filter wheel 1, plug connection 8 Filter wheel 2, plug connection 9 Filter wheel 3, plug connection 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 108: Filter Wheel Motor 1

    Fig. 163: Filter wheel housing 1, inner side 1 Filter wheel housing 2 Filter wheel 1 3 Filter wheel motor cable S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 109 Continue with step 7. 3 Remove filter wheel 1. Fig. 165: Filter wheel 1, screw connection 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 110 14 Connect the lug connection of the filter wheel housing to the LPMS04 circuit board. 15 Replace the drying agent (see Chapter “Replacing the drying agent”, page 44). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 111: Filter Wheel Motor 2

    2 Loosen the fastening screw with a 2 mm Allen key (loosen the screw only, do not remove). 3 Remove filter wheel 2. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 112 Observe the cable position when aligning the filter wheel motor. Only use screws without spring washers and washers. 10 Plug the cable into the filter wheel motor. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 113: Filter Wheel Motor 3

    1 Filter wheel housing 3 2 Fastening screw, right 3 Filter wheel 3, plug connection 4 Plug connection, LPMS03 detector circuit board 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 114 5 Loosen the fastening screws of the cover with a Phillips screwdriver (4 pieces). Fig. 175: Filter wheel housing 3, cover 1 Cover 2 Fastening screw 6 Remove the cover. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 115 2 Align the filter wheel so that the fastening screw can be accessed through the opening in the housing. 14 Screw the cover tight onto the filter wheel housing. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 116: Replacing The Lens On Filter Wheel Housing 1

    8 Screw the new lens tight. Observe the sequence: First put the spring washer, then the washer on the screw. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 117: Replacing The Lpms03 Detector Cable

    (see Chapter “Replacing the drying agent”, page 44). 6 Close the sender/receiver unit cover and screw tight. 7 Connect the MCS200HW power supply. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 118: Replacing The Lpms03 Detector Circuit Board

    Fig. 182: Filter wheel 3 1 Filter wheel housing 2 Fastening screw, right 3 Filter wheel 3, plug connection 4 Detector cable S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 119 (see Chapter “Resetting the reference energy”, page 91). 14 Perform zero point adjustment (see Chapter “Adjusting the zero point”, page 128). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 120: Replacing The Cable And Light Barrier On The Filter Wheel Motor

    (see Chapter “Replacing the drying agent”, page 44). 12 Close the sender/receiver unit cover and screw tight. 13 Connect the MCS200HW power supply. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 121: Replacing The Lpms04 Circuit Board

    6 Loosen the outer fastening screws with a 2.5 mm Allen key (4 pieces). Fig. 188: LPMS04, fastening screws, outer Fastening screw 7 Pull the LPMS04 out. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 122: Replacing The Heating Cartridges

    3 Loosen the grub screws on the rear side with a 2 mm Allen key. Fig. 190: Sender/receiver unit, rear side open Grub screw S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 123 Fig. 193: Contact plug, assignment (example) Fastening clip Leads for thermostatic switches (2) and heating cartridges (4) Grounding 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 124 13 Fit the cell (see Chapter “Fitting the complete cell”, page 18). 14 Connect the MCS200HW power supply. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 125: Replacing The Pt100 Temperature Sensor

    Fig. 195: Opening the contact plug ▸ Loosen the screws of the fastening clip inside with a slotted screwdriver (2 pieces). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 126 (see Chapter “Fitting the complete sender/receiver unit”, page 98). 9 Fit the cell (see Chapter “Fitting the complete cell”, page 18). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 127: Replacing The Sender/Receiver Windows

    6 Fit the cell (see Chapter “Fitting the complete cell”, page 18). 7 Connect the MCS200HW power supply. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 128: Adjusting The Zero Point

    1 Select Maintenance -> Confirm active messages. 2 Click Confirm active messages. >>> Maintenance request is reset. Fig. 201: SOPAS, acknowledging maintenance requests S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 129: Working On The Electronics Unit

    Fig. 202: Electronics unit, slots, left Fig. 203: Electronics unit, slots, below ▸ Disconnect the left plug connections. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 130 Fig. 205: Electronics unit, plug connections, left, detail ▸ Disconnect the right plug connections. Fig. 206: Electronics unit, plug connections, right Fan power supply S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 131 8 Attach plug connections and plugs: ▸ Left side (see Fig. 204 “Electronics unit, plug connections, left”, page 130). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 132: Replacing The Lpms01 Circuit Board

    Fig. 211: LPMS01 LPMS01 Linux CPU 2 Disconnect the connecting cable to the LPMS04. Keep cable for reassembly. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 133 4 Disconnect the ribbon cable and white connection cable at both ends: ▸ To do this, slightly lift the upper drawer and shift it backwards. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 134 6 Screw the LPMS01 tight in the upper electronics unit. 7 Carefully tighten the studs on the right. 8 Put on the red cover caps. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 135: Replacing The Linux Cpu

    Screws 3 Remove the CPU housing. 4 Loosen the studs with a 5.5 mm socket wrench (5 pieces). 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 136 (see Chapter “Performing a firmware update”, page 137) or swap the SD card (see Chapter “Swapping the SD card”, page 138). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 137: Performing A Firmware Update

    8 Import the parameter backup. a) Select Maintenance -> Load/Save parameter. b) Follow further instructions on the display. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 138: Swapping The Sd Card

    6 Select latest version (with latest timestamp). 7 Click Restore parameter backup to confirm (see Fig. 224 “Firmware update 2”, page 138). S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 139: Replacing The Lpms02 Circuit Board

    3 Disconnect the ribbon cable and white connection cable at both ends. ▸ To do this, slightly lift the upper drawer and shift it backwards. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 140 1 Loosen the fastening screws with a Phillips screwdriver (2 pieces) (see Fig. 229 “LPMS02 overview 1”, page 140). 2 Remove the cover template. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 141 Fig. 233: LPMS02 removed 11 Fit the new LPMS02: ▸ Carefully insert the circuit board tilted slightly upwards into the recess. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...

  • Page 142: Replacing The Lpms02 Fan

    Replacing the LPMS02 fan Tools required Phillips screwdriver Spare parts set No. Contents 2099750 Fan with screws Fig. 235: LPMS02 fan S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...
  • Page 143 Document the plug positions of the fuse cables for reassembly. E.g. with a photo or use the circuit diagram. 4 Remove the upper electronics unit. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 144 Observe fitting position: The sticker on the back of the fan must point in the direction of the heat sink. S E R V I C E M A N U A L | MCS200HW 8024638/AE00/V1-0/2019-09| SICK Subject to change without notice...

  • Page 145: Replacing The Lpms01 To Lpms04 Connection Cable

    6 Connect the connection cable to LPMS04. 7 Replace the electronics housing cover and screw tight. 8 Connect the power supply. 8024638/AE00/V1-0/2019-09| SICK S E R V I C E M A N U A L | MCS200HW Subject to change without notice...
  • Page 146 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

Table of Contents

Save PDF