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Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2016 Stellar Industries, Inc.
Installation • Assembly Drawings • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Model TC33
Telescopic Crane
Owner's Manual
Last Revision: 10/04/16
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Table of Contents
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Summary of Contents for stellar labs TC33
- Page 1 Model TC33 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 Section Revised Description of Revision Serial Tag Location ® DAT E PATENT INFORMATION http://www.stellarindustries.com/ip MO D EL N O. SERIAL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar TC33 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Chapter 3 - Assembly Drawings ................. 25 Base Assembly ....................25 Mast Assembly ....................26 Main Cylinder Assembly ...................27 Main Boom Assembly ..................28 TC33-2H Extension Boom Assembly ..............29 TC33-3H Extension Boom Assembly ..............30 Extension Cylinder Assemblies .................31 Stellar TC33 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Slewing Angle: 340° Slewing Torque: 2,390 ft.lbs 3.2 kNm (0.33 m) Operating Pressure: 2,755 psi 19.0 Mpa (190 bar) Pump Capacity: 2.5 gpm (9.5 lpm) Shipping Weight: 706 lbs (320 kg) Stellar TC33 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Model Tc33-3H Specifications
Slewing Angle: 340° Slewing Torque: 2,390 ft.lbs 3.2 kNm (0.33 m) Operating Pressure: 2,755 psi 19.0 Mpa (190 bar) Pump Capacity: 2.5 gpm (9.5 lpm) Shipping Weight: 770 lbs (350 kg) Page 2 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 7: Tc33-2H Capacity
3.28 ft 890 Kg 2230 Kg 1245 Kg 1.45 m 2.55 m 3.65 m -3.28 ft -1 m -6.56 ft -2 m 3.28 ft 6.56 ft 9.84 ft 13.12 ft Stellar TC33 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Tc33-3H Capacity
4.67 m 1.53 m 2.63 m 3.73 m -3.28 ft -1 m -6.56 ft -2 m -9.84 ft -3 m 3.28 ft 6.56 ft 9.84 ft 13.12 ft 16.40 ft Page 4 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TC33 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
1. Use the dimensional specifications to properly size and position the crane for mounting. 2. Use the detail on the following page to drill .82” diameter holes into the mounting plate. 3. Use a crane or lifting device capable of lifting the weight of the TC33 (See specifications for shipping weight details). -
Page 12: Tc33 Installation Drawing - Pn 76863
TC33 Installation Drawing - PN 76863 USE 0.75-10 UNC GRADE 8 BOLTS, WASHERS, & NUTS NOTE: LENGTH NOT SPECIFIED DUE TO VARYING MOUNTING REQUIREMENTS NOT SHOWN: DECAL KIT 76877 LEVEL 76483 PN 76863 C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 8176 SCREW DRIVE #4X0.31 RND HD U ZINC... -
Page 13: Control Kit - Pn 76540
Control Kit - PN 76540 PN 76540 76542 RADIO CTRL ASM 6 FCTN CDT TC13/23 76554 ISOLATOR RUBBER 0.25-20X1.13 0478 CAP SCR 0.25-20X0.50 HHGR5 NOT SHOWN: WIRE HARNESS 76678 REFER TO INST DWG 76541 Stellar TC33 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Control Kit Installation Drawing - Pn 76541
Page 10 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 15: Tc Series Wiring Diagram
Stellar TC33 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Kit - Pn 76759
Hydraulic Kit - PN 76759 PN 76759 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH PART NUMBERS NOT SHOWN: 76761, 4043, 75229, 75230 REFER TO INST DWG 76760 Page 12 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 17: Hydraulic Kit - Valve Bank
Hydraulic Kit - Valve Bank D0511 FTG 4 MORB PLUG HOLLOW HEX 39780 GAUGE OIL LF 2.5 0-5000 CBM SAE 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH Stellar TC33 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Valve Bank - Pn 73943
SEAL KIT 24960/25381 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22FT LBS 44532 COIL 12VDC DUETSCH CAP012H 22 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Page 14 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 19: Tc Series Hydraulic Schematic
TC Series Hydraulic Schematic Stellar TC33 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Hydraulic Kit - Motor
PLACE SHIM (76538) UNDER COVER FLANGE (TYP 2). 76058 MOTOR 100CC 25MM KEY SHAFT 62484 CAP SCR 12MMX40MM SH 55833 FTG 10-4 MORB-FORB STRAIGHT REDUCER 76538 PLATE AL SPACER TC13/23 COVER Page 16 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 21: Hydraulic Kit - Pressure Transducer
Hydraulic Kit - Pressure Transducer "M" PORT ON CYLINDER BLOCK 28485 TRANSDUCER PRESSURE 5000 PSI 78580 FTG 4-4 MBSPP W/BS-FORB Stellar TC33 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Hydraulic Kit Installation Drawing - Pn 76760
Hydraulic Kit Installation Drawing - PN 76760 PN 76760 NOTE: USE HOSE PROTECTOR P/N 4043 OVER ALL HOSES Page 18 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 23: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar TC33 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 20 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 25: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Stellar TC33 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Decal Placement - Pn 76876
54588 DECAL CDT 2.00 x 2.00 On mast valve bank cover - side 73929 DECAL PRESSURE WASH On mast under receiver box 76883 DECAL CAPACITY TC33 2H On mast valve bank cover - side 77088 DECAL IDENTIFICATION TC33 Crane boom - both sides... -
Page 27: Optional Power Unit Assembly - Pn 77897
FTG 12-12 MP-MP HEX NIPPLE STRAIGHT 16145 GAUGE PRES FILTER SERVICE CI20 53485 FTG 12-6 MP-FP REDUCER BUSHING 77898 FTG 6-6 MJ-MP STRAIGHT NOTE: ALL PARTS TO BE SHIPPED LOOSE Stellar TC33 Telescopic Crane Owner’s Manual | Page 23 ®... - Page 28 Page 24 | Stellar TC33 Telescopic Crane Owner’s Manual ®...
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Page 29: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Base Assembly 050001811 050000442 220000293 055700057 055600083 220002337 220002405 220002406 220002391 220002335 220002038 220002036 220002415 055700067 220003722 220002454 025000093 025000068 025000093 Stellar TC33 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Mast Assembly
025000075 220002338 055400064 Se con LIMITATORE DI MOMENTO (LM) 036100778 If with LOAD LIMITING DEVICE (LM) 055000049 055700608 031000029 055700189 055600201 031000038 220002331 055400064 055600181 055700067 055400163 220002050 055400163 220002500 Page 26 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 31: Main Cylinder Assembly
Main Cylinder Assembly 025000074 036100778 220002460 220002458 040000117 220002455 220002459 025000074 036100778 025000074 Stellar TC33 Telescopic Crane Owner’s Manual | Page 27 ®... -
Page 32: Main Boom Assembly
Main Boom Assembly 220002336 055600196 055700310 220001843 055600184 220002490 055700039 055700251 220002330 220002041 055400064 220002408 220002409 220002410 220002411 220001593 055600084 055600084 055700054 Page 28 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 33: Tc33-2H Extension Boom Assembly
220001593 055600084 055600196 055700428 055700310 055700251 220002366 220002960 220002045 055700428 220002079 220002080 220002081 220002082 220002083 220002083 220001593 055600084 220001593 055600196 055600084 055700310 055600196 055700054 220002336 055700310 055600196 220002373 021000026 021000021 Stellar TC33 Telescopic Crane Owner’s Manual | Page 29 ®... -
Page 34: Tc33-3H Extension Boom Assembly
220002083 220002045 220001593 220001593 055600084 055600084 055600196 055600196 055700586 055700310 055700054 220003722 220002045 220002079 220002080 055700251 055400107 220002081 220002082 055600087 220002083 220002471 220001593 055600084 220002330 055700054 055700053 021000026 055600196 021000021 Page 30 | Stellar TC33 Telescopic Crane Owner’s Manual ®... -
Page 35: Extension Cylinder Assemblies
Extension Cylinder Assemblies 220002465 040000109 220002467 055700080 220002466 220002154 220002468 220001804 220001805 220002157 040000043 220002027 220002155 Stellar TC33 Telescopic Crane Owner’s Manual | Page 31 ®... - Page 36 Page 32 | Stellar TC33 Telescopic Crane Owner’s Manual ®...
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