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Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2018 Stellar Industries, Inc.
Installation • Assembly Drawings • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Model TC13
Telescopic Crane
Owner's Manual
Rev 2
PN 88915
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Table of Contents
Related Manuals for stellar labs TC13-2H
Summary of Contents for stellar labs TC13-2H
- Page 1 Model TC13 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741...
- Page 2 Model TC13 Manual Revisions Date of Revsion Section Revised Description of Revision Serial Tag Location ® DAT E PATENT INFORMATION http://www.stellarindustries.com/ip MO D EL N O. SERIAL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar TC13 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Chapter 3 - Assembly Drawings ................. 23 Base Assembly ....................23 Mast Assembly ....................24 Main Cylinder Assembly ...................25 Main Boom Assembly ..................26 TC13-2H Extension Boom Assembly ..............27 1st/2nd Extension Cylinder Assembly ..............28 Stellar TC13 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
Introduction A copy of this manual is provided with every crane and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the crane at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Model TC13-2H Specifications 12.2 in (310 mm) 9.8 in (250 mm) Hole Diameter 0.82 in (21 mm) Rotational Clearance 10.01 in 8 in 24.14 in (255 mm) 7.63 in (204 mm) (614 mm) (194 mm) 17.64 3.5 in... -
Page 6: Tc13-2H Capacity
TC13-2H Capacity 13.12 ft TC13 2H Version 9.84 ft 6.56 ft 3.28 ft 1245 lbs 880 lbs 2400 lbs 5.97 ft 8.75 ft 3.18 ft 1090 Kg 565 Kg 400 Kg 0.97 m 1.82 m 2.67 m -3.28 ft -1 m -6.56 ft... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TC13 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 9: Installation Overview
Installation Overview 1. Use the dimensional specifications to properly size and position the crane for mounting. 2. Use the detail on the following page to drill .82” diameter holes into the mounting plate. 3. Use a crane or lifting device capable of lifting the weight of the TC13 (See specifications for shipping weight details). -
Page 10: Tc13 Installation Drawing - Pn 76861
TC13 Installation Drawing - PN 76861 USE 0.75-10 UNC GRADE 8 BOLTS, WASHERS, & NUTS NOTE: LENGTH NOT SPECIFIED DUE TO VARYING MOUNTING REQUIREMENTS NOT SHOWN: DECAL KIT 76875 LEVEL 76483 PN 76861 C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 8176 SCREW DRIVE #4X0.31 RND HD U ZINC Flatbed Body Reinforcement... -
Page 11: Control Kit - Pn 88053
Control Kit - PN 88053 PN 88053 88052 RADIO CTRL ASM 6 FCTN CDT TC CRANES V2 76554 ISOLATOR RUBBER 0.25-20X1.13 0478 CAP SCR 0.25-20X0.50 HHGR5 NOT SHOWN: WIRE HARNESS 76678 REFER TO INST DWG 88055 Stellar TC13 Telescopic Crane Owner’s Manual | Page 7 ®... -
Page 12: Control Kit Installation Drawing - Pn 88055
Page 8 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 13: Control Kit With Winch Installation Drawing - Pn 88055
Stellar TC13 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Tc Series Wiring Diagram
Page 10 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 15: Hydraulic Kit - Pn 76757
Hydraulic Kit - PN 76757 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH PART NUMBERS NOT SHOWN: 76050, 4043, 75229, 75230 REFER TO INST DWG 76758 Stellar TC13 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Kit - Valve Bank
Hydraulic Kit - Valve Bank D0511 FTG 4 MORB PLUG HOLLOW HEX 39780 GAUGE OIL LF 2.5 0-5000 CBM SAE 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH Page 12 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 17: Valve Bank - Pn 73943
Valve Bank - PN 73943 P&T SAE #6 Others SAE #4 HYDRAULIC SCHEMATIC PN 73943 25376 SEAL KIT 25375 25381 VALVE FLW CTRL PRP/JP04C3150N 0-4 20-22 FT LBS 25369 SEAL KIT 24960/25381 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22FT LBS 44532 COIL 12VDC DUETSCH CAP012H... -
Page 18: Tc Series Hydraulic Schematic
TC Series Hydraulic Schematic Page 14 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 19: Hydraulic Kit - Motor
Hydraulic Kit - Motor REMOVE COVER BOLTS BEFORE INSTALLING MOTOR. AFTER MOTOR IS INSTALLED PLACE SHIM (76538) UNDER COVER FLANGE AND REPLACE BOLT WITH 47425 (TYP 2). 76058 MOTOR 100CC 25MM KEY SHAFT 62484 CAP SCR 12MMX40MM SH 55833 FTG 10-4 MORB-FORB STRAIGHT REDUCER 76538 PLATE AL SPACER TC13/23 COVER 47425... -
Page 20: Hydraulic Kit - Pressure Transducer
Hydraulic Kit - Pressure Transducer "M" PORT ON CYLINDER BLOCK 28485 TRANSDUCER PRESSURE 5000 PSI 78580 FTG 4-4 MBSPP W/BS-FORB Page 16 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 21: Hydraulic Kit Installation Drawing - Pn 76758
Hydraulic Kit Installation Drawing - PN 76758 PN 76758 NOTE: USE HOSE PROTECTOR P/N 4043 OVER ALL HOSES Stellar TC13 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Optional Power Unit Assembly - Pn 77897
Optional Power Unit Assembly - PN 77897 NOT SHOWN P/N 78242, WIRE HARNESS TC POWER UNIT P/N 78243, WIRE HARNESS TC POWER UNIT OVERRIDE PN 77897 77896 POWER UNIT 12V 2.5GPM 4 GAL RSRVR D0790 WASHER 0.50 SAE FLAT YELLOW GR8 8833 CAP SCR 0.50-13X2.00 HHGR8 5468... -
Page 23: Face Seal/O-Ring Size Chart
Face Seal/O-Ring Size Chart Hose Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar TC13 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Stability Procedure
Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products: ® A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar Crane installed must be tested for stability to ®... -
Page 25: Crane Load Level Indicator
Stability Procedure Continued... TC13 Stability Data Model Max Horiz. Reach Test Weight TC13-2H 8.75 ft 1,035 lbs TC13-3H 11.18 ft 830 lbs Test Procedure 1. Rotate the crane into Zone 1 position. 2. With the crane fully retracted and the boom horizontal, winch the test weight off the ground. -
Page 26: Decal Placement - Pn 76875
Decal Placement - PN 76875 WARNING WARNING Movement Hazard Fall Hazard Hoisting personnel on boom, After stowing the crane, always return the valve hook, load, or loadline can result bank manual overrides to the neutral position. in death or serious injury. Failure to return the manual overrides to the neutral •... -
Page 27: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Base Assembly 050000530 050000411 220000291 055700057 055600084 220002049 220001743 220001742 220001807 220002039 220002038 220002036 220002142 055700057 220003722 220002144 025000092 025000064 025000092 Stellar TC13 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Mast Assembly
Mast Assembly 025000069 036100778 025000069 055400039 220001785 220001809 055700067 036100778 055600194 055000046 031000029 055700604 031000029 031000061 Se con LIMITATORE DI MOMENTO (LM) If with LOAD LIMITING DEVICE (LM) 055400039 220001737 220002500 Page 24 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 29: Main Cylinder Assembly
Main Cylinder Assembly 025000065 036100778 220001801 220001802 040000110 220001083 000000006 025000062 036100778 025000062 Stellar TC13 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Main Boom Assembly
Main Boom Assembly 220001740 055600196 055700310 220001843 055600194 055700039 220001736 055400041 055700251 220001812 055400039 220001738 022000482 220001727 220001728 220001729 Page 26 | Stellar TC13 Telescopic Crane Owner’s Manual ®... -
Page 31: Tc13-2H Extension Boom Assembly
TC13-2H Extension Boom Assembly 055700251 220001735 220001821 055600155 055700184 055700251 220004826 220004827 220004828 220004829 055700184 055600155 220001732 055700334 220001733 220000343 220001735 220002783 055600084 055000119 055700251 220001735 055400107 055600120 220001799 220001779 021000025 021000020 Stellar TC13 Telescopic Crane Owner’s Manual | Page 27... -
Page 32: 1St/2Nd Extension Cylinder Assembly
1st/2nd Extension Cylinder Assembly 220001836 040000042 055000119 220001839 040000042 040000042 220001805 220001838 040000042 220001825 220001836 040000043 220001837 220001824 220001840 040000043 220001839 040000043 Page 28 | Stellar TC13 Telescopic Crane Owner’s Manual ®... - Page 33 This page intentionally left blank. Stellar TC13 Telescopic Crane Owner’s Manual | Page 29 ®...
- Page 34 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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