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Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2016 Stellar Industries, Inc.
Installation • Assembly Drawings • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Model TC23
Telescopic Crane
Owner's Manual
Last Revision: 12/15/16
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Table of Contents
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Summary of Contents for stellar labs TC23
- Page 1 Model TC23 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 Section Revised Description of Revision Serial Tag Location ® DAT E PATENT INFORMATION http://www.stellarindustries.com/ip MO D EL N O. SERIAL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar TC23 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Installer Notice ......................5 Torque Data Chart ..................... 6 Installation Overview ....................7 TC23 Mounting Detail ....................7 TC23 Installation Drawing - PN 76862 ................8 Flatbed Body Reinforcement ..................8 Control Kit ........................9 Control Kit Installation Drawing ................. 10 Control Kit with Winch Installation Drawing ............. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Slewing Angle: 340° Slewing Torque: 2,390 ft.lbs 3.2 kNm (0.33 m) Operating Pressure: 2,755 psi 19.0 Mpa (190 bar) Pump Capacity: 2.5 gpm (9.5 lpm) Shipping Weight: 498 lbs (226 kg) Stellar TC23 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Model Tc23-3H Specifications
Slewing Angle: 340° Slewing Torque: 2,390 ft.lbs 3.2 kNm (0.33 m) Operating Pressure: 2,755 psi 19.0 Mpa (190 bar) Pump Capacity: 2.5 gpm (9.5 lpm) Shipping Weight: 540 lbs (245 kg) Page 2 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 7: Tc23-2H Capacity
3.80 ft 1010 Kg 715 Kg 1900 Kg 2.09 m 3.03 m 1.16 m -3.28 ft -1 m -6.56 ft -2 m 3.28 ft 6.56 ft 9.84 ft 13.12 ft Stellar TC23 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Tc23-3H Capacity
1.22 m 2.16 m 3.09 m 4.03 m -3.28 ft -1 m -6.56 ft -2 m -9.84 ft 3.28 ft 6.56 ft 9.84 ft 13.12 ft 16.40 ft -3 m Page 4 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TC23 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
1. Use the dimensional specifications to properly size and position the crane for mounting. 2. Use the detail on the following page to drill .82” diameter holes into the mounting plate. 3. Use a crane or lifting device capable of lifting the weight of the TC23 (See specifications for shipping weight details). -
Page 12: Tc23 Installation Drawing - Pn 76862
TC23 Installation Drawing - PN 76862 USE 0.75-10 UNC GRADE 8 BOLTS, WASHERS, & NUTS NOTE: LENGTH NOT SPECIFIED DUE TO VARYING MOUNTING REQUIREMENTS NOT SHOWN: DECAL KIT 76876 LEVEL 76483 PN 76862 C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 8176 SCREW DRIVE #4X0.31 RND HD U ZINC... -
Page 13: Control Kit
Control Kit 88052 RADIO CTRL ASM 6 FCTN CDT TC13/23 76554 ISOLATOR RUBBER 0.25-20X1.13 0478 CAP SCR 0.25-20X0.50 HHGR5 NOT SHOWN: WIRE HARNESS 76678 REFER TO INST DWG 76541 Stellar TC23 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Control Kit Installation Drawing
Page 10 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 15: Control Kit With Winch Installation Drawing
Stellar TC23 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Tc Series Wiring Diagram
Page 12 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 17: Hydraulic Kit - Pn 75815
Hydraulic Kit - PN 75815 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH PART NUMBERS NOT SHOWN: 76051, 4043, 75229, 75230 REFER TO INST DWG 76479 Stellar TC23 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic Kit With Winch - Pn 75818
Hydraulic Kit with Winch - PN 75818 PN 75818 72666 VB 4 SECT W/PROP STER4GPM-8 VALVE DEUTSCH PART NUMBERS NOT SHOWN: 76051, 4043, 75229, 75230, 47083 (2) Page 14 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 19: Hydraulic Kit -Valve Bank
Hydraulic Kit -Valve Bank D0511 FTG 4 MORB PLUG HOLLOW HEX 39780 GAUGE OIL LF 2.5 0-5000 CBM SAE 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH Stellar TC23 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Valve Bank - Pn 73943
SEAL KIT 24960/25381 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22FT LBS 44532 COIL 12VDC DUETSCH CAP012H 22 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Page 16 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 21: Valve Bank With Winch - Pn 72666
25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1 22 FT LBS 25379 SEAL KIT 25377/25378 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Stellar TC23 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Tc Series Hydraulic Schematic
TC Series Hydraulic Schematic Page 18 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 23: Hydraulic Kit -Motor
PLACE SHIM (76538) UNDER COVER FLANGE (TYP 2). 76058 MOTOR 100CC 25MM KEY SHAFT 62484 CAP SCR 12MMX40MM SH 55833 FTG 10-4 MORB-FORB STRAIGHT REDUCER 76538 PLATE AL SPACER TC13/23 COVER Stellar TC23 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Hydraulic Kit -Pressure Transducer
Hydraulic Kit -Pressure Transducer "M" PORT ON CYLINDER BLOCK 28485 TRANSDUCER PRESSURE 5000 PSI 78580 FTG 4-4 MBSPP W/BS-FORB Page 20 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 25: Hydraulic Kit Installation Drawing - Pn 76479
Hydraulic Kit Installation Drawing - PN 76479 PN 76479 NOTE: USE HOSE PROTECTOR P/N 4043 OVER ALL HOSES Stellar TC23 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Hydraulic Kit With Winch - Pn 77077
Hydraulic Kit with Winch - PN 77077 PN 77077 NOTE: USE HOSE PROTECTOR P/N 4043 OVER ALL HOSES Page 22 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 27: Optional Power Unit Assembly - Pn 77897
FTG 12-12 MP-MP HEX NIPPLE STRAIGHT 16145 GAUGE PRES FILTER SERVICE CI20 53485 FTG 12-6 MP-FP REDUCER BUSHING 77898 FTG 6-6 MJ-MP STRAIGHT NOTE: ALL PARTS TO BE SHIPPED LOOSE Stellar TC23 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 24 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 29: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar TC23 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 26 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 31: Decal Placement - Pn 76876
78078 DECAL DANGER ELECTROCUTION REMOTE 2.00 X 3.50 On mast next to valve bank controls 78079 DECAL WARNING MANUAL EXT 2.00 X 3.50 On mast valve bank cover - back Stellar TC23 Telescopic Crane Owner’s Manual | Page 27 ®... - Page 32 Page 28 | Stellar TC23 Telescopic Crane Owner’s Manual ®...
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Page 33: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Base Assembly 050001811 050000441 220000291 055700057 055600084 220002049 025000054 025000055 220002084 220002039 220002038 220002036 220002142 055700057 220003722 220002144 025000092 025000064 025000092 Stellar TC23 Telescopic Crane Owner’s Manual | Page 29 ®... -
Page 34: Mast Assembly
055400041 220002062 220002168 220002144 036100778 055600181 055000049 031000029 055700608 055700031 031000029 055600200 031000038 Se con LIMITATORE DI MOMENTO (LM) If with LOAD LIMITING DEVICE (LM) 055400041 220002032 220002053 055400163 220002500 Page 30 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 35: Main Cylinder Assembly
Main Cylinder Assembly 025000069 036100778 220002152 220002149 040000107 220002150 220002151 025000069 036100778 025000069 Stellar TC23 Telescopic Crane Owner’s Manual | Page 31 ®... -
Page 36: Main Boom Assembly
Main Boom Assembly 220001740 055600186 055700310 220001843 055600181 220002172 055700039 055700251 220002044 220002030 220002045 055400041 220002046 055400041 220002030 220002082 220002083 220002079 220001593 055600186 055600084 055700054 Page 32 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 37: Tc23-2H Extension Boom Assembly
055600084 220001740 055600196 055700310 220002217 220002133 220002134 220002135 055700251 055600155 220002136 220002133 055700184 220001593 220002134 220002044 055600084 220002135 220002045 055600196 220002136 220002046 055700310 220001593 055600084 055600196 055700310 220007211 021000025 021000020 Stellar TC23 Telescopic Crane Owner’s Manual | Page 33 ®... -
Page 38: Tc23-3H Extension Boom Assembly
055000119 220002045 055600084 220002046 220002192 220002211 220002530 055700046 055700246 055600196 055700395 055600155 220007211 055400107 220007206 055700046 220001593 055600196 055600084 220007207 055600196 055700310 220002133 220002134 220002135 220002136 021000025 055700046 021000020 055600196 Page 34 | Stellar TC23 Telescopic Crane Owner’s Manual ®... -
Page 39: 1St/2Nd Extension Cylinder Assembly
1st/2nd Extension Cylinder Assembly 220002194 220002197 040000042 220002198 220002199 220002200 Stellar TC23 Telescopic Crane Owner’s Manual | Page 35 ®... -
Page 40: 3Rd Extension Cylinder Assembly (Tc23-3H)
3rd Extension Cylinder Assembly (TC23-3H) 220002196 220002202 040000043 055000124 220001805 220002200 220002205 Page 36 | Stellar TC23 Telescopic Crane Owner’s Manual ®... - Page 41 Stellar TC23 Telescopic Crane Owner’s Manual | Page 37 ®...
- Page 42 Subject to Change without Notification. © 2016 Stellar Industries, Inc.
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