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Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2018 Stellar Industries, Inc.
Installation • Assembly Drawings • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Model TC38
Telescopic Crane
Owner's Manual
Rev 1
PN 95157
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Summary of Contents for stellar labs TC38
- Page 1 Model TC38 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 Section Revised Description of Revision Serial Tag Location ® DAT E PATENT INFORMATION http://www.stellarindustries.com/ip MO D EL N O. SERIAL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar TC38 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Base Assembly - PN 90744 ................21 Gear Bearing Assembly - PN 69735 ..............22 Mast Assembly - PN 90747 ................23 Boom Assembly - PN 90606 ................24 Boom Bill - PN 90606 ..................25 Stellar TC38 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Max Lifting Capacity: 4,940 lbs (2,241 kg) Max Reach: 19.7 ft (6.0 m) Slewing Angle: 410° Operating Pressure: 2,750 psi Pump Capacity: 2.5 gpm (9.5 lpm) Shipping Weight: 1,000 lbs (454 kg) Stellar TC38 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Tc38 Capacity
3.93 m 6.00 m 6.00 m 0 ft (0 m) 3 ft (0.91 m) 6 ft (1.83 m) 9 ft (2.74 m) 12 ft (3.66 m) 15 ft (4.57 m) Page 2 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 7: Chapter 2 - Installation
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400- 999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar TC38 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 9: Installation Overview
10. Remove supporting crane. 11. Hook up hydraulics and electrical using the schematics provided later in this chapter. TC38 Mounting Detail 5.38 11.81 5.91 0.75-10 TAPPED HOLE TYP 4 5.91 11.81 Stellar TC38 Telescopic Crane Owner’s Manual | Page 5 ®... -
Page 10: Tc38 Installation Drawing - Pn 91598
TC38 Installation Drawing - PN 91598 NOT SHOWN: USE 0.75-10 UNC GRADE 8 BOLTS, WASHERS, & NUTS DECAL KIT 76878 NOTE: LENGTH NOT SPECIFIED DUE TO LEVEL 76483 VARYING MOUNTING REQUIREMENTS MANUAL KIT 76334 PN 91598 C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 8176 SCREW DRIVE #4X0.31 RND HD U ZINC... -
Page 11: Control Kit - Pn 96174
RADIO CTRL ASM 7 FCTN CDT TC CRANES V3 76554 ISOLATOR RUBBER 0.25-20X1.13 0478 CAP SCR 0.25-20X0.50 HHGR5 NOT SHOWN: WIRE HARNESS 76678 BACKUP CABLE 84201 DOCKING STATION 75105 REFER TO INST DWG 96175 Stellar TC38 Telescopic Crane Owner’s Manual | Page 7 ®... -
Page 12: Control Kit Installation Drawing - Pn 96175
Page 8 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 13: Tc Series Wiring Diagram
Stellar TC38 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Kit - Pn 91597
32302 - FTG 4-4 MFS-MFS SWIVEL STRAIGHT X1 12171 - FTG 6-6 MFS-MFS SWIVEL STRAIGHT X1 0882 - FTG 6 FFS CAP X1 C2032 - FTG 4 FFS CAP X1 REFER TO INST DWG 92250 Page 10 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 15: Hydraulic Kit - Pn 91597 (Cont.)
Hydraulic Kit - PN 91597 (cont.) PN 91597 D0511 FTG 4 MORB PLUG HOLLOW HEX 39780 GAUGE OIL LF 2.5 0-6000 CBM SAE 73943 VB 3 SECT W/PROP STER4GPM-8 VALVE DEUTSCH Stellar TC38 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Kit - Pn 91597 (Cont.)
Hydraulic Kit - PN 91597 (cont.) PN 91597 C1111 FTG 10-6 MORB-FORB STRAIGHT REDUCER C4922 FTG 4-6 MFS-MORB STRAIGHT 51817 FTG 4-4 MAORB-FORB 90 96171 FTG 4-4-4 MAORB-FORB-FORB TEE 28485 TRANSDUCER PRESSURE 5000 PSI Page 12 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 17: Tc38 Hydraulic Schematic
TC38 Hydraulic Schematic Stellar TC38 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic Kit Installation Drawing - Pn 92250
Hydraulic Kit Installation Drawing - PN 92250 PN 92250 NOTE: USE HOSE PROTECTOR P/N 4043 OVER ALL HOSES Page 14 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 19: Optional Power Unit Assembly - Pn 77897
FTG 12-12 MP-MP HEX NIPPLE STRAIGHT 16145 GAUGE PRES FILTER SERVICE CI20 53485 FTG 12-6 MP-FP REDUCER BUSHING 77898 FTG 6-6 MJ-MP STRAIGHT NOTE: ALL PARTS TO BE SHIPPED LOOSE Stellar TC38 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 16 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 21: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar TC38 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 18 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 23: Decal Placement - Pn 76878
78078 DECAL DANGER ELECTROCUTION REMOTE 2.00 X 3.50 On mast next to valve bank controls 78079 DECAL WARNING MANUAL EXT 2.00 X 3.50 On mast valve bank cover - back Stellar TC38 Telescopic Crane Owner’s Manual | Page 19 ®... - Page 24 This page intentionally left blank. Page 20 | Stellar TC38 Telescopic Crane Owner’s Manual ®...
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Page 25: Chapter 3 - Assembly Drawings
CAP SCR 0.50-13X1.25 SHGR8 W/ RED PATCH 71897 STOP SLIDING EC4000/EC5000 KINEMATICS 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD 69735 BEARING SWING DRIVE 9 IN EC4000/5000 KINEMATICS Stellar TC38 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Gear Bearing Assembly - Pn 69735
QTY. BEARING AND SEAL KIT 9IN/14IN/17IN TTB 67866 KNMTS AFTER 2006 77739 WORM EC4000/EC5000 KNMTS END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 67864 2006 SHIM KIT 6000 KINEMATICS W17B02 AFTER 67863 2006 Page 22 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 27: Mast Assembly - Pn 90747
WASHER 0.63 SAE FLAT YELLOW GR8 50375 CAP SCR 0.63-11X2.75 HHGR8 50374 CAP SCR 0.63-11X3.09 MOD EC4000 7403 PIN CAP 0.44X2.50X0.19 YZ 16067 BUSHING BPC24DXR16 1.50X1.00 0067 BUSHING BPC24DXR24 1.50X1.50 & 90930 CYLINDER 3.50X26.75 Stellar TC38 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Boom Assembly - Pn 90606
Page 24 | Stellar TC38 Telescopic Crane Owner’s Manual ®... -
Page 29: Boom Bill - Pn 90606
Stellar TC38 Telescopic Crane Owner’s Manual | Page 25 ®... - Page 30 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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