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Model 9621
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2022 Stellar Industries, Inc.
PN 128008
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Summary of Contents for stellar labs 9621
- Page 1 Model 9621 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar 9621 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Main Cylinder Assembly - PN 122923 ....................26 Extension Cylinder Assembly - PN 125733 ..................27 Snatch Block Assembly - PN 55898 ..................... 28 Wireless Remote Replacement Parts ....................29 Chapter 4 - Replacement Parts ......................31 Stellar 9621 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service Department by phone at 800-321-3741 or email at service@stellarindustries.com. Page iv | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
PTO & Pump: 8 gpm @ 2,500 psi (30.3 lpm @ 172 bar) *Crane rating in Boost Mode. Normal crane rating is 60,000 ft-lbs (8.30 TM). **Maximum capacities in Boost Mode. Stellar 9621 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 127995
Capacity Chart - Decal PN 127995 Page 2 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 7: Dimensional Drawing 1
Dimensional Drawing 1 4'8" 1.41m 3'9" 1.15m 23'1" 7.05m 2'11" 0.88m 18'2" 5.54m 13'4" 4.05m 11'0" 3.37m 16'0" 4.89m 21'0" 6.41m Stellar 9621 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Dimensional Drawing 2
Dimensional Drawing 2 43.75in 1.11m 21.28in 0.54m 40.51in 1.03m 20.75in 13.76in 0.53m 0.35m 34.94in 0.89m 11'-0" 3.36m 12'-10" 3.92m Page 4 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 9621 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 10: Torque Data Chart
0.8750 1.000 1 1/8-7 1.1250 1290 1167 1 1/4-7 1.2500 1120 1815 1360 1646 1 3/8-6 1.3750 1470 1100 2380 1780 2158 1 1/2-6 1.500 1950 1460 3160 2370 2865 Page 6 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
Installation Overview 1. Determine that the mounting location for the 9621 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 12: Control Kit - Pn 118530
RECEIVER G6RC 2.4GHZ 14P (PART OF 1) RADIO CTRL ASM 4 FCTN CDT PLUS G6RC PG #1 / BLK SUPPLY (-) #2 / RED SUPPLY (+) 12V/24V #3 / GRN ALARM DISABLE GND INPUT OPTION OUTPUT Page 8 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 13: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Stellar 9621 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Kit - Pn 122390
Hydraulic Kit - PN 122390 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 122390 Page 10 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 15: Valve Bank - Pn 125254
VALVE SOLND 3 POS 4 WAY 8GPM OPEN DEL 25 FT LBS 126269 SEAL KIT 125256/125257 125947 COIL 12VDC DEUTSCH DEL 3 FT LBS 125948 COIL 12VDC DEUTSCH PROP DEL 3 FT LBS Stellar 9621 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Installation
4. Fill system with hydraulic oil (See Stellar ® 1/2” Line 1/4” Line Lubrication Recommendations for fluid details). (Blue) 3/8” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 12 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 17: Winch Case Drain Installation
Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 3/8” Line 1/2” Line 1/4” Line Stellar 9621 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic System
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 14 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 19: Stability Procedure
The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar 9621 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 16 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 21: Decal Placement - Pn 127765
25* 122410 DECAL CNTRL ID 9621 V3 CDT PRO CDT PRO ONLY - Valve controller inside mast 25* 122411 DECAL CNTRL ID 9621 V3 CDT PRO NB CDT PRO NONBOOST ONLY - Valve controller inside mast * For CDTpro™ equipped cranes, use PN 122410. For CDTprononboost™ equipped cranes, use PN 122411. - Page 22 This page intentionally left blank. Page 18 | Stellar 9621 Telescopic Crane Owner’s Manual ®...
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Page 23: Chapter 3 - Assembly Drawings
Base Assembly - PN 71166 PN 71166 ITEM PART No. DESCRIPTION QTY. 71041 BEARING SWING DRIVE CAST BASE 14 IN ENCLOSED KINEMATICS W/MOTOR 71458 STOP 12630 104018 HARDWARE KIT BASE ASM 30IN GREASE LINE Stellar 9621 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Gear Bearing - Pn 71041
77891 BEARING KIT 14IN ENCLOSED CAST BASE KNMTS 101056 WORM 14IN ENCLOSED CAST BASE KNMTS MOTOR ADAPTER 77895 MOTOR 160CC 1IN KEYED 101057 MOTOR ADAPTER 14IN ENCLOSED CAST BASE KNMTS Page 20 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 25: Mast Assembly - Pn 128249
WASHER 0.31 USS FLAT 24868 NUT 0.63-11 HHGR8 NYLOC C0933 CAP SCR 0.31-18X4.50 HHGR5 D0178 WASHER #10 SAE FLAT 0342 NUT 0.31-18 HHGR5 NYLOC 26034 NUT #10-24 HH NYLOC 44533 BUSHING COMPOSITE 2.00X0.75 Stellar 9621 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Winch - Pn 105033
106856 SEAL KIT WINCH ROTZLER TI2 106857 SEAL KIT BRAKE ROTZLER TI2 106858 O-RING MOTOR ROTZLER TI2 WHEN REPLACING MOTOR, ALSO REPLACE O-RING 106858 COUNTERBALANCE VALVE TORQUE SPEC: 60-65 FT-LB Page 22 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 27: Main Boom Assembly - Pn 122423
PLATE ROPE GUIDE 76 HSS SLOT BLACK C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0480 CAP SCR 0.25-20X1.00 HHGR5 9843 CAP SCR 0.38-16X0.75 HHGR8 66795 CAP SCR 0.25-20X3.50 BTNHD SS Stellar 9621 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Extension Boom Assembly - Pn 125509
Extension Boom Assembly - PN 125509 2" LONG PIECE OF TAPE Page 24 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 29: Extension Boom Material List - Pn 125509
PLATE WEAR PAD GUIDE 76 HSS 1ST FRONT 106862 WEAR PAD 2ND EXT TOP 76 HSS 107029 WEAR PAD 0.19X1.50 ROUND D0896 CAP SCR #10-24X0.75 FHSH SS 26034 NUT #10-24 HH NYLOC Stellar 9621 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Main Cylinder Assembly - Pn 122923
TUBE ASM 0.38X16.72 86 MAIN CYL ZC 113695 MANIFOLD SINGLE LA C’BAL W/PRV 33743 FTG 6-6 FFSS-MORB STRAIGHT 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 108268 TRANSDUCER PRESSURE 0-5000PSI #4 SAE DT Page 26 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 31: Extension Cylinder Assembly - Pn 125733
HOSE CLAMP #52 3.00 - 3.75 0481 CAP SCR 0.25-20X2.00 HHGR5 106830 MANIFOLD ASM 76 HSS EXT CBBD-LJN-XVN CUSTOM 4543 CAP SCR 0.75-10X2.00 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 Stellar 9621 Telescopic Crane Owner’s Manual | Page 27 ®... -
Page 32: Snatch Block Assembly - Pn 55898
CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 26762 HOOK 7 TON SWIVEL CROSBY 1028632 13436 PIN .38X4.00 QUICK RELEASE Page 28 | Stellar 9621 Telescopic Crane Owner’s Manual ®... -
Page 33: Wireless Remote Replacement Parts
113557 HANDLE ASM G6 PG 125678 SCREW M4 X 10MM SHCS BLK STL 113554 GUARD FRAME G6 PG 113556 SHROUD ASM G6 PG 113579 ANTENNA 2.4GHZ TNC 80MM FLEX BLUE Stellar 9621 Telescopic Crane Owner’s Manual | Page 29 ®... - Page 34 This page intentionally left blank. Page 30 | Stellar 9621 Telescopic Crane Owner’s Manual ®...
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Page 35: Chapter 4 - Replacement Parts
Hitch Pin 1.00 Fork 13436 Quick Release Pin .38 x 4.00 35105 Limit Switch 123760 Cord Reel 26762 Hook 106853 Winch Motor 106856 Winch Seal Kit 106857 Brake Seal Kit Stellar 9621 Telescopic Crane Owner’s Manual | Page 31 ®... - Page 36 Subject to Change without Notification. © 2022 Stellar Industries, Inc.
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