Smartgen HPM6 User Manual
  1. Manuals
  2. Brands
  3. Smartgen Manuals
  4. Controller
  5. HPM6
  6. User manual

Smartgen HPM6 User Manual

Power management controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HPM6
POWER MANAGEMENT CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Advertisement

Table of Contents
loading

Related Manuals for Smartgen HPM6

Summary of Contents for Smartgen HPM6

  • Page 1 HPM6 POWER MANAGEMENT CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
  • Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 – Version History Date...
  • Page 3 This manual is suitable for HPM6 power management controller only. Table 2 – Notation Clarification Sign Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment.

  • Page 4: Table Of Contents

    10.2.2 TS #2 RS485 COMMUNICATION, RELAY OUTPUT, POWER PORT ........41 10.3 HPM6M TERMINAL DESCRIPTION ....................42 10.3.1 TS #1 POWER AND RELAY OUTPUT PORT ................42 10.3.2 TS #2 CANBus AND RS485 COMMUNICATION PORT ............43 HPM6 Power Management Controller User Manual Page 4 of 146...
  • Page 5 DIGITAL INPUT PORTS SETTING ....................100 12.8 DIGITAL OUTPUT PORTS SETTING .................... 109 12.9 ANALOG OUTPUT PORTS SETTING ................... 125 12.10 GB SETTING ..........................127 12.11 SYNCHRONIZATION SETTING ....................128 12.12 SYNCHRONOUS CALIBRATION....................132 HPM6 Power Management Controller User Manual Page 5 of 146...
  • Page 6 STEP 2: SEMI-AUTO PARALLEL OPERATION OFF-LOAD ............143 13.3 STEP 3: SEMI-AUTO PARALLEL OPERATION ON-LOAD ............143 13.4 STEP 4: AUTOMATIC PARALLEL OPERATION ................143 14. INSTALLATION ............................. 144 15. FAULT FINDING ............................ 146 HPM6 Power Management Controller User Manual Page 6 of 146...

  • Page 7: Overview

    HPM6 can realize up to 20 gensets automatic synchronization and load sharing. Should the command unit fail, the power management calculations will automatically be transferred to the next available control unit.
  • Page 8 ─ Black box function, record data before and after alarm, do data analysis and find problem via PC software; ─ Master control module can record USB, open USB record via PC software can do data analysis; ─ Display module can open USB, save configuration files. HPM6 Power Management Controller User Manual Page 8 of 146...

  • Page 9: Function Description

    ● Loss of phase and reverse phase sequence ● Close/open failure ● Digital inputs 4.1.3 DISPLAY PANEL ● Genset start/stop key ● Auto/semi-auto mode transfer key ● Breaker close/open key HPM6 Power Management Controller User Manual Page 9 of 146...

  • Page 10: Power Management

    ● Genset voltage adjusting control: relay output, analog voltage output, analog current output 4.2.2 PROTECTION ● Over current, 6-level ● Reverse power, 2-level ● Over power, 2-level ● Over voltage, 3-level ● Under voltage, 3-level ● Over frequency, 3-level HPM6 Power Management Controller User Manual Page 10 of 146...

  • Page 11: Display Panel

    ► Load sharing mode ● NEL priority trip (3-way for single unit) ● Reserved power ● Safety stop, safety trip ● Limited on-grid gensets ● Bus breaking handling ● Shore power handling HPM6 Power Management Controller User Manual Page 11 of 146...

  • Page 12: Specification

    Current Output Range: (-20 - 20)mA Analog Outputs Resolution: 0.001mA Accuracy: 0.5% Digital Output Port 1-2 8A DC30V Volt-free (relay output) Digital Output Port 3-4 8A DC30V Active (relay output) HPM6 Power Management Controller User Manual Page 12 of 146...
  • Page 13 GD 22-2015 Guidelines for type approval test of electric and electronic Product Standard products E-14-2015 Generator protection gear, power station automatic control gear Rules for classification of sea-going steel ships 2015, Volume 4, Part 7: Automatic system HPM6 Power Management Controller User Manual Page 13 of 146...
  • Page 14 Rules for classification of sea-going steel ships 2015, Volume 4, Part 4: Electric device, chapter 2, section 5 System protection HPM6D display module 0.57kg; Weight HPM6M master control module 1.31kg. HPM6 Power Management Controller User Manual Page 14 of 146...

  • Page 15: Operation

    (on-grid genset in non-auto mode is prior to genset in auto mode), otherwise it will extinguish. When the top priority is disabled, press current controller “Top Priority Key”, indicator illuminates, representing current genset is master, HPM6 Power Management Controller User Manual Page 15 of 146...
  • Page 16 All lights between gen indicator and bus indicator always illuminate, but Open Feedback Failure gen c/o indicator flashes. Fig.2 – HPM6 Master Control Panel NOTE1: Power Indicator (red, green, yellow): green light always illuminates when power is normal, yellow light always illuminates when power is abnormal;...

  • Page 17: Key Function Description

    3. Alarm interface can acknowledge and unlock alarms. 1. Return to first interface; Exit 2. Return to previous menu in setting menu. NOTE: Press any key in the main interface can mute sound. HPM6 Power Management Controller User Manual Page 17 of 146...

  • Page 18: Parameters Setting

    > >Load stable time Analog inputs setting >Transient fault delay Digital inputs setting >Alarm start delay Digital outputs setting >Trigger start delay Analog outputs setting >Alarm stop delay Breaker setting HPM6 Power Management Controller User Manual Page 18 of 146...
  • Page 19 (interface 3). >Stop output time >Wait for start time >Wait for stop time >Load stable time >Transient fault delay >Alarm start delay >Trigger start delay >Alarm stop delay HPM6 Power Management Controller User Manual Page 19 of 146...

  • Page 20: Dg System Mode Description

    7.1.1 MANUAL MODE When manual mode signal is active, the system will enter manual mode. In this mode, HPM6 controller can only monitor data and issue alarms but cannot control switch or genset. In addition, GOV and AVR do not work but the manual GOV IN, manual GOV OUT, manual AVR IN and manual AVR OUT do work in this mode.

  • Page 21: Auto Mode

    After load increasing, the system will start the next genset in line if the power is insufficient; c) If a heavy consumer is requested, the system will calculate the power needed and automatically start corresponding gensets to satisfy the requirement when power is insufficient; HPM6 Power Management Controller User Manual Page 21 of 146...
  • Page 22 After genset fails to stop, if voltage and frequency signals are disappeared, controller will judge that HPM6 Power Management Controller User Manual Page 22 of 146...

  • Page 23: Start Mode Description

    Duty Time √ start time reaches set longest running Х Х Start Mode duty time, the next genset hours will stop first. which has the shortest running hours will start. HPM6 Power Management Controller User Manual Page 23 of 146...

  • Page 24: Scheduled Mode Description

    Х Х power ≤ left start apparent Power to be shutdown) < left stop power, it will schedule other apparent power, will gensets to start. schedule this genset to stop. HPM6 Power Management Controller User Manual Page 24 of 146...

  • Page 25: Sg System Mode Description

    When manual mode signal is active, the system will work through manual mode. In this mode, HPM6 controller can only monitor data and alarm information but cannot control switch or genset. In addition, GOV and AVR do not work but the manual GOV IN, manual GOV OUT, manual AVR IN and manual AVR OUT do work in this mode.

  • Page 26: Auto Mode

    In fixed power mode, SG will automatically start and connect to the grid with DG when the input of SG is effective with load; In load sharing mode, SG will automatically start and connect to the grid with DG when the input of SG is effective with load. HPM6 Power Management Controller User Manual Page 26 of 146...

  • Page 27: Working Mode Description

    When SG opening, all loads will be transferred to DG side, SG opens and stops. NOTE: When in SG mode, outputs of GOV and AVR should be set as “none” if SG can not achieve speed governing. HPM6 Power Management Controller User Manual Page 27 of 146...

  • Page 28: Protection

    PROTECTION Generator protection, bus protection, current protection, power protection and switch protection can be provided by HPM6. Each kind of protection can configure alarm types and ranges. Table 11 – Controller Alarm Types Alarm Type/Action Buzzer Display Start Close Unload...
  • Page 29 Fig.3 – Alarm Display Diagram Press to select the alarm you are going to reply, and press to acknowledge the alarm. Table 13 – HPM6 Alarms List Types Description Alarm Type Bus Protection When bus voltage has exceeded the set value 1, it...
  • Page 30 1, it will initiate a warning alarm. closed. Trip When genset voltage has fallen below than the set Undervolt 2 It is active after gen has value 2, it will initiate a trip alarm. closed. HPM6 Power Management Controller User Manual Page 30 of 146...
  • Page 31 Unbalanced voltage. Disabled Voltage 2 Voltage THD 1 Disabled Alarm when controller detects voltage total harmonic distortion value is greater than set value. Voltage THD 2 Disabled HPM6 Power Management Controller User Manual Page 31 of 146...
  • Page 32 It is active at standby. external start and close with load. In manual mode, controller will send alarm signal Indication External Stop in external stop. It is active at stop. HPM6 Power Management Controller User Manual Page 32 of 146...
  • Page 33 Alarm when controller detects current single harmonic distortion value is greater than set value. Current SHD 2 Disabled Alarm when controller detects earth current is Earth Fault 1 Disabled greater than set value. HPM6 Power Management Controller User Manual Page 33 of 146...
  • Page 34 Active Power 1 distribution of active power percentage is greater closed. than the set value, the unbalanced active power Unbalanced distribution outputs and alarms. Distribution of Disabled Active Power 2 HPM6 Power Management Controller User Manual Page 34 of 146...
  • Page 35 Failure When heavy request is active, if bus left available is active. power can’t meet HC demand, controller will send Warn Request alarm signal. After heavy consumer Failure is active. HPM6 Power Management Controller User Manual Page 35 of 146...
  • Page 36 Bustie Switch 4 Disabled Fault Bustie Switch 5 Disabled Fault Bustie Series Series switch refers to middle switch of bus Disabled Switch 0 Fault section has two or more isolating switches. When HPM6 Power Management Controller User Manual Page 36 of 146...
  • Page 37 When voltage asynchrony is detected after Trip Volt synchronous close, controller will initiate a trip It is active after gen has Asynchrony alarm. closed. HPM6 Power Management Controller User Manual Page 37 of 146...
  • Page 38 1 Alarm Always active. AI2 Lower Limit Not Used 2 Alarm Always active. AI1 Fault Disabled When analog input fault is detected, controller will initiate an alarm. AI2 Fault Disabled HPM6 Power Management Controller User Manual Page 38 of 146...
  • Page 39 1#HMP300 Disabled Comm. Failure When the controller detects communication failure 2#HMP300 with HMP300 module, it will initiate an alarm. Disabled Comm. Failure HPM6 Power Management Controller User Manual Page 39 of 146...

  • Page 40: Hardware Structure

    10. HARDWARE STRUCTURE 10.1 STRUCTURE DESCRIPTION HPM6 is composed of display module HPM6D and master control module HPM6M. Its terminals are standard configuration. Users only can expand 16-way digital input module, 16-way digital output module via CANBUS port to realize expansion.

  • Page 41: Ts #1 Communication Port

    AC250V/8A, it is recommended Digital output DIGI.OUTPUT _COM 1.5mm to connect DC 30V/8A due to port insufficient safety requirements. DIGI.OUTPUT _NO 1.5mm 2.5mm DC(8~35)V Controller power input. 2.5mm Ground 2.5mm connection HPM6 Power Management Controller User Manual Page 41 of 146...

  • Page 42: Hpm6M Terminal Description

    DC30V/7 A DO7 _NC 1.5mm NOTE: If battery is used as power, power must directly connect the battery, but not starting power or charging generator to ensure HPM6 stable supply. HPM6 Power Management Controller User Manual Page 42 of 146...

  • Page 43: Ts #2 Canbus And Rs485 Communication Port

    Table 20 – TS #3 Analog Output Port Terminal Function Cable Size Description Remark AOUT1 (GOV) 1.0mm AOUT2 (AVR) 1.0mm Output Can be configured as GOV, AVR, -20mA~20mA transmitter output. AOUT3 1.0mm AOUT4 1.0mm HPM6 Power Management Controller User Manual Page 43 of 146...

  • Page 44: Ts #4 Triode Output Port

    AI2 can configure input as resistance type 1.0mm Signal + terminal ((0-1000)Ω), current type ((0-20)mA), 1.0mm Signal - terminal voltage type ((0-10)V). Provides 10V power for voltage type input output DC10.0V 1.0mm of AI1/AI2. current 30mA HPM6 Power Management Controller User Manual Page 44 of 146...

  • Page 45: Ts #6, Ts #7 Digital Input Port

    1.0mm Digital Input 16 DI17 1.0mm Digital Input 17 DI18 1.0mm Digital Input 18 DI19 1.0mm Digital Input 19 DI20 1.0mm Digital Input 20 1.5mm Digital Input 1-20 COM B- HPM6 Power Management Controller User Manual Page 45 of 146...

  • Page 46: Ts #8, Ts #9, Ts #10 Gen/Bus Voltage, Gen/Earth Current Input Port

    ETHERNET port 2 RJ45 port, connect master control CAT5e module, PC software, display module SF/UTP or other monitoring platforms. ETHERNET 3 ETHERNET port 3 CAT5e SF/UTP ETHERNET 4 ETHERNET port 4 CAT5e HPM6 Power Management Controller User Manual Page 46 of 146...

  • Page 47: Wire Connection

    10.4 WIRE CONNECTION 10.4.1 TYPICAL APPLICATION DIAGRAM Fig.6 – HPM6 Typical Application Diagram NOTE: Current transformet CT2 can be disconnected in 3P3W (Enable gen load configuration “three-phase three-wire two-meter method”). 10.4.2 AC WIRE CONNECTION (3 PHASE 4 WIRE) Fig.7 – 3 Phase 4 Wire Connection Diagram...

  • Page 48: Ac Wire Connection (Single Phase)

    10.4.3 AC WIRE CONNECTION (SINGLE PHASE) Fig.8 – Single Phase Connection Diagram 10.4.4 AC WIRE CONNECTION (2 PHASE 3 WIRE) Fig.9 – 2 Phase 3 Wire Connection Diagram HPM6 Power Management Controller User Manual Page 48 of 146...

  • Page 49: Analog Input Port

    10.4.5 ANALOG INPUT PORT HPM6 AI1 and AI2 ports support (0~1k)Ω resistance input, (0~20)mA current input and (0~10)V voltage input function. Controller supplies 10V power for voltage input equipment. These two input ports can be connected to signal to adjust frequency and voltage. Assume AI1 is set as voltage type fixed active power input, AI2 is voltage type fixed reactive power input, it is shown as below: Table 26 –...

  • Page 50: Msc Application Diagram

    Fig.12 – HPM6 Communication Connection Diagram 2 10.4.7 MSC APPLICATION DIAGRAM Fig.13 – MSC Application Diagram HPM6 Power Management Controller User Manual Page 50 of 146...
  • Page 51 NOTE: Switch feedback signal of bustie switch/disconnector can be connected to any one or all master control modules. It is recommended to connect all master control modules to bustie switch feedback signal. HPM6 Power Management Controller User Manual Page 51 of 146...

  • Page 52: Power Management And Workflow Chart

    When the generator main switch is closed, the generator power will be increased to the fixed power set-point. The following figure shows the fixed power DG & SG on-load diagram in SG mode: Fig.15 – SG Fixed Power Load Distribution Diagram HPM6 Power Management Controller User Manual Page 52 of 146...

  • Page 53: Synchronization

    11.3 SYNCHRONIZATION HPM6 controller enables dynamic and static synchronizations. It is defaulted to adopt dynamic synchronization because of its fast speed to close breakers. It is with 0.1Hz slip frequency, synchronization can be finished in 10s and ramp on load immediately once generator closed.

  • Page 54: Heavy Consumer Request

    After heavy consumer is acknowledged, if HC feedback failure time is over, controller still not receive the HC feedback signal, it will send HC feedback failure alarm Digital feedback is shown in the figure below: HPM6 Power Management Controller User Manual Page 54 of 146...
  • Page 55 Fig.16 – Fixed Heavy Consumer Sequence Diagram 1 Fig.17 – Fixed Heavy Consumer Sequence Diagram 2 HPM6 Power Management Controller User Manual Page 55 of 146...
  • Page 56 If the heavy consumer feedback is inactive, the bus will not reserve any power for HC1 when heavy consumer request is inactive. Analog feedback is shown in the figure below: Fig.18 – Analog Heavy Consumer Sequence Diagram 1 HPM6 Power Management Controller User Manual Page 56 of 146...

  • Page 57: Non Essential Load (Nel) Trip

    NEL will trip after the trip delay, and the warning alarm will be initiated. NEL trip can be reused after alarm response only. HPM6 Power Management Controller User Manual Page 57 of 146...

  • Page 58: Workflow Chart

    Start Failure Delay Alarm Start Success Start Success Delay Load Stable Delay Meet Load Trans. Fault Conditions Delay Normal Running Freq/Volt Fault Load or Not Fig.20 – System Start Workflow Chart HPM6 Power Management Controller User Manual Page 58 of 146...

  • Page 59: Stop

    Unload Failure Open Output Alarm Detect Open Open Failure Success Alarm Cooling Delay Stop Output Stop Wait Stop Failure Alarm Delay Stop Success Genset Stop Fig.21 – System Stop Workflow Chart HPM6 Power Management Controller User Manual Page 59 of 146...

  • Page 60: Close Breaker

    Gen Close Failure Meet Gen Close Failure Closed Alarm Condition Wait for Gen Closed C/O Feedback Position Active Feedback Accordingly Alarm Gen Closed Fig.22 – System Breaker Close Workflow Chart HPM6 Power Management Controller User Manual Page 60 of 146...

  • Page 61: Open Breaker

    Gen Open Failure Meet Gen Open Failure Opened Alarm Condition Wait for Gen Gen Opened Opened C/O Feedback Position Active Feedback Accordingly Alarm Fig.23 – System Breaker Open Workflow Chart HPM6 Power Management Controller User Manual Page 61 of 146...

  • Page 62: Heavy Consumer

    Failure HC Feedback Digital Analog Failure Alarm Feedback Feedback Removed Reserve Feedback Reserve HC Rated Not Reserve Power Left Power Power Normal Scheduled Start/Stop Fig.24 – Heavy Consumer Workflow Chart HPM6 Power Management Controller User Manual Page 62 of 146...

  • Page 63: Light Consumer

    11.6.6 LIGHT CONSUMER Start Load Below Stop Value Light Consumer Active Genset Normal Open and Stop Parallel Running Fig.25 – Light Consumer Workflow Chart HPM6 Power Management Controller User Manual Page 63 of 146...

  • Page 64: Parameter Settings

    11 USB Enable (0-1) 0: Disabled Data Record Interval time of USB data record in (0.1-3600.0)s Interval genset running. 13 Alarm Data Analysis (0.0-60.0)s Interval time of alarm data analysis HPM6 Power Management Controller User Manual Page 64 of 146...
  • Page 65 Delay Value (0.1-3600.0)s 60.0 value can be set. Alarm Type (0-6) 1: Warning Always Active Range (0-20) Active 28 Over Action (0-1) 0: Disable Volt 2 Auto ACK (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 65 of 146...
  • Page 66 (0-1) 0: Disable When HPM6 output ports 1#DO Auto ACK (0-1) 0: Disable insufficient, expand external output UT16 module 1 is used, if still not enough, Alarm (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 66 of 146...
  • Page 67 0: Disable P300 Self-lock Delay Value (0.1-3600.0)s When HMP300 is selected to get Alarm Type (0-6) 1: Warning power signal by HPM6 HC feedback Action (0-1) 0: Disable type, HMP300 can be enabled. Auto ACK (0-1) 0: Disable 2#HM Alarm...

  • Page 68: Bus Setting

    Alarm Type (0-6) 1: Warning Active (0-20) Range Normal Over Voltage (0-1) Setting value is bus rated voltage’s Action 1: Enable 1 Set 0: Disable percentage, and both return value and HPM6 Power Management Controller User Manual Page 68 of 146...
  • Page 69 5: No Gen Close Active on Bus 0: Always Range 6: Gen Normal Active Other Gens Close 8: Start Delay After Close Delay 10: Before Gen Close Delay Load Normal 12: Gen Close HPM6 Power Management Controller User Manual Page 69 of 146...
  • Page 70 Alarm (0-1) 0: Disable Self-lock Under Threshold (0-200.0)% 95.0 Voltage 1 Return (0-200.0)% 96.0 Value Delay Value (0.1-3600.0)s Alarm Type (0-6) 1: Warning Active 4: Gen (0-20) Range Close on HPM6 Power Management Controller User Manual Page 70 of 146...
  • Page 71 Active 0: Always situations. (0-20) Range Active Action (0-1) 1: Enable Auto ACK (0-1) 0: Disable Over Alarm Frequency 2 (0-1) 0: Disable Self-lock Threshold (0-200.0)% 110.0 Return (0-200.0)% 109.0 HPM6 Power Management Controller User Manual Page 71 of 146...
  • Page 72 Value Delay Value (0.1-3600.0)s 10.0 Alarm Type (0-6) 2: Trip 4: Gen Active (0-20) Close on Range 110 Under Action (0-1) 0: Disable Frequency 3 Auto ACK (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 72 of 146...

  • Page 73: Generator Setting

    Setting value is percentage of Min. Loading Frequency (0-200.0)% 94.0 generator rated frequency. Detect when controller prepares loading. When generator frequency Max. Loading Frequency (0-200.0)% 101.0 between min loading frequency and HPM6 Power Management Controller User Manual Page 73 of 146...
  • Page 74 (0-60.0)° initiate alarm signal and alarm Value information will be displayed on Delay Value (0.1-3600.0)s LCD. Alarm Type (0-6) 1: Warning Active (0-20) Range Normal VECTOR Action (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 74 of 146...
  • Page 75 SHD 1 Set Return value, it will initiate alarm signal (0-200.0)% and alarm information will be Value displayed on LCD. Delay Value (0.1-3600.0)s Alarm Type (0-6) 1: Warning Active (0-20) HPM6 Power Management Controller User Manual Page 75 of 146...
  • Page 76 4: Safety Trip 5: Safety Trip and Stop 6: Indication (0-20) 0: Always Active 1: Inactive Active Before Always Range Close Active 3: After Gen Close 4: Gen Close on HPM6 Power Management Controller User Manual Page 76 of 146...
  • Page 77 (0-20) Range Active Action (0-1) 0: Disable Auto ACK (0-1) 0: Disable Alarm (0-1) 0: Disable Over Self-lock Voltage 3 Threshold (0-200.0)% 120.0 Return (0-200.0)% 119.0 Value Delay Value (0.1-3600.0)s HPM6 Power Management Controller User Manual Page 77 of 146...
  • Page 78 Threshold (0-200.0)% 10.0 1 Set signal and alarm information will Set Value (0-200.0)% be displayed on LCD. Delay (0.1-3600.0)s Alarm Type (0-6) 1: Warning HPM6 Power Management Controller User Manual Page 78 of 146...
  • Page 79 Range Active Action (0-1) 0: Disable Auto ACK (0-1) 0: Disable Alarm Over (0-1) 0: Disable Self-lock Frequency Threshold (0-200.0)% 110.0 3 Set Return (0-200.0)% 109.0 Value Delay Value (0.1-3600.0)s HPM6 Power Management Controller User Manual Page 79 of 146...
  • Page 80 ROCOF is greater than the set Alarm ROCOF 1 (0-1) 0: Disable value, it will send alarm signal and Self-lock the alarm information will be Threshold (0-10.00)Hz/s 0.20 displayed on the LCD. Return (0-10.00)Hz/s 0.19 HPM6 Power Management Controller User Manual Page 80 of 146...
  • Page 81 Auto ACK (0-1) 0: Disable Alarm (0-1) 0: Disable Self-lock Threshold (0-10.00)Hz/s 0.20 ROCOF 2 Return (0-10.00)Hz/s 0.19 Value Delay Value (0.1-3600.0)s Alarm Type (0-6) 1: Warning Active (0-20) Range Normal HPM6 Power Management Controller User Manual Page 81 of 146...

  • Page 82: Generator Load Setting

    When controller detects earth Earth Fault 1 Auto ACK (0-1) 0: Disable current is greater than set Alarm Set value, it will issue alarm signal Alarm Self-lock (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 82 of 146...
  • Page 83 Return Value (0-200.0)% 1 Set initiate alarm signal and alarm Delay Value (0.1-3600.0)s information will be displayed Alarm Type (0-6) 1: Warning on LCD. 3: After Gen Active Range (0-20) Close HPM6 Power Management Controller User Manual Page 83 of 146...
  • Page 84 Close 0: Always Active Range 4: Gen Close Active on Bus 5: No Gen Close on Bus 6: Gen Normal 7: Other Gens Close 8: Start Delay 9: After Gen HPM6 Power Management Controller User Manual Page 84 of 146...
  • Page 85 (0-6) 2: Trip 0: Always Active Range (0-20) Active Action (0-1) 1: Enable Gen Current Auto ACK (0-1) 0: Disable 4 Set Alarm Self-lock (0-1) 0: Disable Threshold (0-200.0)% 150.0 HPM6 Power Management Controller User Manual Page 85 of 146...
  • Page 86 128. Delay Value (0.1-3600.0)s 129. Alarm Type (0-6) 1: Warning 3: After Gen 130. Active Range (0-20) Close 131. Over Power 1 Action (0-1) 1: Enable When controller detects power HPM6 Power Management Controller User Manual Page 86 of 146...
  • Page 87 (0-200.0)% 0.70 will initiate alarm signal and Alarm Set alarm information will 167. Return Value (0-200.0)% 0.75 displayed on LCD. 168. Delay Value (0.1-3600.0)s 169. Alarm Type (0-6) 1: Warning HPM6 Power Management Controller User Manual Page 87 of 146...
  • Page 88 1: Warning value. 3: After Gen 202. Active Range (0-20) Close (0-1) Active 203. Action 0: Disable 0: Disable Distribution 1: Enable Imbalance 2 204. Auto ACK (0-1) 0: Disable HPM6 Power Management Controller User Manual Page 88 of 146...
  • Page 89 Threshold (0-200.0)% 100.0 When any bus genset current Current Return is greater than set value, 237. (0-200.0)% 99.0 Trip Value external non-essential load 1 will trip. Delay 238. (0.1-999.9)s Value HPM6 Power Management Controller User Manual Page 89 of 146...
  • Page 90 (0-200.0)% 100.0 When any bus genset current Current Return is greater than set value, 265. (0-200.0)% 99.0 Trip external non-essential load 3 Value will trip. Delay 266. (0.1-3600.0)s 10.0 Value HPM6 Power Management Controller User Manual Page 90 of 146...
  • Page 91 0 Alarm Request Failure 279. (0-2) 1 Trip NEL Action 2 Alarm and Trip NEL Chinese 280. Character string only can be Character String set via upper computer. 281. English Character HPM6 Power Management Controller User Manual Page 91 of 146...
  • Page 92 Character String Character string only can be English Character set via upper computer. 294. String Heavy 0 Digital Input Feedback 295. Feedback Type (0-4) Consumer 3 1 AI1 Input Feedback HPM6 Power Management Controller User Manual Page 92 of 146...
  • Page 93 English Character 307. String 0 Digital Input Feedback 1 AI1 Input Feedback Heavy 308. Feedback Type (0-4) 2 AI2 Input Feedback Consumer 4 3 HMP300-1 Comm. Feedback 4 HMP300-2 Comm. Feedback HPM6 Power Management Controller User Manual Page 93 of 146...
  • Page 94 Request Failure 318. (0-2) 1 Trip NEL Action 2 Alarm and Trip NEL Chinese 319. Character String Character string only can be English Character set via upper computer. 320. String HPM6 Power Management Controller User Manual Page 94 of 146...

  • Page 95: Timer Setting

    Stop delay caused by the trip or Alarm Stop Delay (0-3600)s shutdown alarms. Stop delay caused human triggered (e.g. manual transfer Trigger Stop Delay (0-3600)s priority, heavy consumer request and etc.) HPM6 Power Management Controller User Manual Page 95 of 146...

  • Page 96: Analog Input Ports Setting

    Open Action (0-6) Curve Type (0-15) Action (0-1) 0: Disable Auto ACK (0-1) 0: Disable Upper Alarm (0-1) 0: Disable Limit 1 Self-lock Threshold (0.0-1000.0)°C 100.0 Return Value (0.0-1000.0)°C 90.0 HPM6 Power Management Controller User Manual Page 96 of 146...
  • Page 97 Point X (Resistance) (0-6000) User-defined curve. 44 5 Point X (Resistance) (0-6000) 45 6 Point X (Resistance) (0-6000) 46 7 Point X (Resistance) (0-6000) 47 8 Point X (Resistance) (0-6000) HPM6 Power Management Controller User Manual Page 97 of 146...
  • Page 98 Auto ACK (0-1) 0: Disable Alarm (0-1) 0: Disable Self-lock Threshold (0.0-1000.0)°C 90.0 Upper Limit 2 Return Value (0.0-1000.0)°C 80.0 Delay Value (0.1-3600.0)s Alarm Type (0-6) Active Always (0-20) Range Active HPM6 Power Management Controller User Manual Page 98 of 146...
  • Page 99 106 4 Point Y (Value) (0-10000) 107 5 Point Y (Value) (0-10000) 108 6 Point Y (Value) (0-10000) 109 7 Point Y (Value) (0-10000) 110 8 Point Y (Value) (0-10000) HPM6 Power Management Controller User Manual Page 99 of 146...

  • Page 100: Digital Input Ports Setting

    12.7 DIGITAL INPUT PORTS SETTING HPM6 input ports are low level active, response time is over 300ms. Table 33 – Input Ports Settings Items Range Default Description Input Ports Digital Input Port 1 111 Contents Setting (0-150) Close input. 112 Active Type...
  • Page 101 3: Trip and Stop √ √ √ User Defined 4: Safety Trip 5: Safety Trip and Stop 6: Indication User-defined active conditions of input port: 0: Always Active 1: Inactive HPM6 Power Management Controller User Manual Page 101 of 146...
  • Page 102 Х active. Speed drop relay is active when the input is √ Speed Drop Х Х active. √ Volt Raise Voltage raise relay is active when the input Х Х HPM6 Power Management Controller User Manual Page 102 of 146...
  • Page 103 All alarms are inhibited after input is active. Mute the panel buzzer and audible alarm √ √ √ Alarm Mute not output. √ √ √ Alarm Reset Reset alarms. √ √ √ Alarm ACK Acknowledge all alarms. HPM6 Power Management Controller User Manual Page 103 of 146...
  • Page 104 If it is configured, system is in remote √ Remote Mode control status when the input is active, Х Х remote control (start, close, open, stop) HPM6 Power Management Controller User Manual Page 104 of 146...
  • Page 105 Non-auto Mode √ √ √ meets heavy consumer request power, it HC Permission will also output heavy consumer response, heavy consumer permission signal. HPM6 Power Management Controller User Manual Page 105 of 146...
  • Page 106 Х Input according to the set drop value. √ √ SG On-load When input port is active, SG starts to take Х HPM6 Power Management Controller User Manual Page 106 of 146...
  • Page 107 Bustie Switch 3 Bustie switch open feedback input √ √ Х Open Feedback between bus 3 and bus 4. √ √ Bustie Switch 4 Bustie switch open feedback input Х HPM6 Power Management Controller User Manual Page 107 of 146...
  • Page 108 √ Speed Drop Х Х Input Single Pulse In manual mode, when the input port is √ Х Х Voltage Raise closed once, the minimum pulse value is HPM6 Power Management Controller User Manual Page 108 of 146...

  • Page 109: Digital Output Ports Setting

    0: Normally Open 1: Normally Close Digital Output Port 3 Alarm/Function Function Contents Setting Speed raise output. (0-255) Active Type (0-1) 0: Normally Open 1: Normally Close Digital Output Port 4 HPM6 Power Management Controller User Manual Page 109 of 146...
  • Page 110 Digital Output Port 13 Alarm/Function Function Contents Setting Not used. (0-255) Active Type (0-1) 0: Normally Open 1: Normally Close Digital Output Port 14 Alarm/Function Function Contents Setting Not used. (0-255) HPM6 Power Management Controller User Manual Page 110 of 146...
  • Page 111 1 Close for active Digital output port set function list. S4 Active Type (0-1)0 Alarm/Function Alarm S4 Set (0-255) S5 Active Type (0-1)0 Alarm/Function Alarm S5 Set (0-255) Delay Active Time (0.0-60.0)s HPM6 Power Management Controller User Manual Page 111 of 146...
  • Page 112 Active type: Time 0 Close for inactive S1 Active Time (0.0-3600.0)s 1 Close for active S2 Active Type (0-1)0 Digital output port set function list. Alarm/Function Alarm S2 Set (0-255) HPM6 Power Management Controller User Manual Page 112 of 146...
  • Page 113 Input 12 Active Active when input port 12 is active. Input 13 Active Active when input port 13 is active. Input 14 Active Active when input port 14 is active. HPM6 Power Management Controller User Manual Page 113 of 146...
  • Page 114 Active when gen takes load. Active when bus left available power can meet HC1 ACK heavy consumer 1 inquiry power. HC2 ACK Active when bus left available power can meet HPM6 Power Management Controller User Manual Page 114 of 146...
  • Page 115 PLC Flag 11 PLC Flag 12 PLC Flag 13 PLC Flag 14 PLC Flag 15 PLC Flag 16 PLC Flag 17 PLC Flag 18 PLC Flag 19 100. PLC Flag 20 HPM6 Power Management Controller User Manual Page 115 of 146...
  • Page 116 When the controller operates in SG mode and load receiving mode, if SG on-load is active, but 123. SG Insufficient Capacity SG capacity is insufficient to receive the full load, it outputs. HPM6 Power Management Controller User Manual Page 116 of 146...
  • Page 117 Outputs when DIN16-2 module input is active. 153. 2# DIN16 IN6 Active 154. 2# DIN16 IN7 Active 155. 2# DIN16 IN8 Active 156. 2# DIN16 IN9 Active 157. 2# DIN16 IN10 Active HPM6 Power Management Controller User Manual Page 117 of 146...
  • Page 118 Gen Over Frequency 1 Gen Over Frequency 2 Gen Over Frequency 3 Gen Under Frequency 1 Gen Under Frequency 2 Gen Under Frequency 3 Gen Over Current 1 Gen Over Current 2 HPM6 Power Management Controller User Manual Page 118 of 146...
  • Page 119 Power Under Voltage 2 Unbalanced Active Distribution 1 Unbalanced Active Distribution 2 Unbalanced Reactive Distribution 1 Unbalanced Reactive Distribution 2 Gen Insufficient Capacity Gen Loss of Phase Reverse Phase Sequence Crank Failure HPM6 Power Management Controller User Manual Page 119 of 146...
  • Page 120 Bustie Switch 3 Feedback Fault Bustie Switch 4 Feedback Fault Bustie Switch 5 Feedback Fault Bustie Switch 6 Feedback Fault Reserved Input Port 1 Input Port 2 Input Port 3 Input Port 4 HPM6 Power Management Controller User Manual Page 120 of 146...
  • Page 121 AI2 Lower Limit 2 Alarm 1#DIN16 IN1 1#DIN16 IN2 1#DIN16 IN3 1#DIN16 IN4 1#DIN16 IN5 1#DIN16 IN6 1#DIN16 IN7 1#DIN16 IN8 1#DIN16 IN9 1#DIN16 IN10 1#DIN16 IN11 1#DIN16 IN12 1#DIN16 IN13 HPM6 Power Management Controller User Manual Page 121 of 146...
  • Page 122 Reserved Reserved Reserved PLC Function 1 PLC Function 2 PLC Function 3 PLC Function 4 PLC Function 5 PLC Function 6 PLC Function 7 PLC Function 8 PLC Function 9 HPM6 Power Management Controller User Manual Page 122 of 146...
  • Page 123 Voltage Asynchrony Frequency Asynchrony Phase Asynchrony AI1 Fault AI2 Fault Bustie Series Switch Feedback Fault Bustie Series Switch Feedback Fault Bustie Series Switch Feedback Fault Bustie Series Switch Feedback Fault HPM6 Power Management Controller User Manual Page 123 of 146...
  • Page 124 Reserved Current THD 1 Current THD 2 Voltage SHD 1 Voltage SHD 2 Current SHD 1 Current SHD 2 Gen Vector Shift 1 Gen Vector Shift 2 Reserved Reserved Reserved HPM6 Power Management Controller User Manual Page 124 of 146...

  • Page 125: Analog Output Ports Setting

    Config (0-20) Functions. (-20.0-20.0)mA Min. Transmitter Transmitter configuration min value Config. (-20.0-20.0)mA corresponds to output min value, max Max. value corresponds to output max Config (-1000-32000) value. Min. Config (-1000-32000) HPM6 Power Management Controller User Manual Page 125 of 146...
  • Page 126 (-1000-32000) Max. Table 39 – Transmitter Configuration Functions Name Description Not Used Transmitter function is not used. Bus Voltage Bus Frequency Bus Active Power Bus Reactive Power Bus Apparent Power HPM6 Power Management Controller User Manual Page 126 of 146...

  • Page 127: Setting

    0: Disable; 1: Enable. Semi-auto Intelligent (0-1) When it is enabled, in semi-auto mode, it Open intelligently judges whether to open. Failure Enable (0-1) 1: Enable There is no corresponding signal for HPM6 Power Management Controller User Manual Page 127 of 146...

  • Page 128: Synchronization Setting

    PID coefficient in whole load reactive Coefficient adjustment coefficient. Active Adjust. Limit (0-50.0)% 30.0 The max adjustment deviation of current power from the target power value. Reactive Adjust. (0-50.0)% 30.0 HPM6 Power Management Controller User Manual Page 128 of 146...
  • Page 129 2 Analog Control Output 0 Share Power Output Reactive Output (0-2) 1 Fixed Power Output Mode 2 Analog Control Output Reserved Running The minimum load running gensets on the (1-16) Gensets bus. HPM6 Power Management Controller User Manual Page 129 of 146...
  • Page 130 In manual mode, when only one genset on the bus takes load, general trip, stop alarm open and stop and manual open and stop are HPM6 Power Management Controller User Manual Page 130 of 146...
  • Page 131 Left Fast Start Bus left power for scheduling other gensets (0-20000)kW Power to start. Left Fast Stop Bus left power for scheduling other gensets (0-20000)kW Power to stop. HPM6 Power Management Controller User Manual Page 131 of 146...

  • Page 132: Synchronous Calibration

    The internal analog is adjusted to Analog Stability (0-2000)% control generator voltage Control before parallel connection. Change (0-2000)% Period (100-10000)ms 2000 20 Relay The internal relay is adjusted to Control Adjust (10-1600)ms control generator voltage HPM6 Power Management Controller User Manual Page 132 of 146...
  • Page 133 0: Power Percentage; 1: Power 48 Fixed Reactive Power Mode (0-1) Factor The percentage of reactive power 49 Fixed Reactive Power% (0-100.0)% output in fixed power mode. HPM6 Power Management Controller User Manual Page 133 of 146...
  • Page 134 SG 60 SG Max. On-load% (0-100.0)% 100.0 fixed active power percentage, DG will be loaded to the fixed active power percentage, the remaining power will be loaded HPM6 Power Management Controller User Manual Page 134 of 146...

  • Page 135: Engine Setting

    3: HMC6000A; Controller Type (0-7) 4: HMC6000ED; 5: HMC6000EG; 6: HMC9000S; 7: HMC9000A. Action (0-1) 0: Disable Engine Communication failure setting of Controller Auto ACK (0-1) 0: Disable engine controller. HPM6 Power Management Controller User Manual Page 135 of 146...

  • Page 136: Display Setting

    DNS Address (0-255) 192.168.0.1 MAC Address (0-255) Each controller has different MAC. Alarm/Function Alarm Output Port Content Not used (0-255) Output Port Output 0: Normally Open; 1: Normally (0-1) Type Close. HPM6 Power Management Controller User Manual Page 136 of 146...

  • Page 137: User-Defined Protocol Form Setting

    3513 User-defined 2Bytes 3514 User-defined 2Bytes 3515 User-defined 2Bytes 3516 User-defined 2Bytes 3517 User-defined 2Bytes User-defined 3518 2Bytes User-defined 3519 2Bytes 3520 User-defined 2Bytes 3521 User-defined 2Bytes 3522-3999 User-defined Bytes HPM6 Power Management Controller User Manual Page 137 of 146...

  • Page 138: Din16 Setting

    12.16 DIN16 SETTING HPM6 can expand with two DIN16 modules (input expansion module), which has the same input functions with HPM6. Table 46 – DIN16 Parameter Settings Items Range Default Description Input Port 1 Contents Setting (0-150) Not Used. 0: Close Activate;...
  • Page 139 Active Type (0-1) Activate. Input Port 16 Contents Setting (0-150) Not Used. Close Activate;1: Open Active Type (0-1) Activate. NOTE: Input port functions please refer to Input Port Function setting. HPM6 Power Management Controller User Manual Page 139 of 146...

  • Page 140: Dout16 Setting

    12.17 DOUT16 SETTING HPM6 can expand with two DOUT16 modules (output expansion module), which has the same output functions with HPM6. Table 47 – DOUT16 Parameter Settings Items Parameter Range Default Description Output Port 1 Alarm/Function Alarm Contents Setting Not Used.
  • Page 141 Close Output Port 15 Alarm/Function Alarm Contents Setting Not Used. (0-255) 0: Normally Open 1: Normally Active Type (0-1) Close Output Port 16 Alarm/Function Alarm Contents Setting Not Used. (0-255) HPM6 Power Management Controller User Manual Page 141 of 146...

  • Page 142: User-Defined Protocal Setting

    User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 2Bytes User-defined 22-99 HPM6 Power Management Controller User Manual Page 142 of 146...

  • Page 143: Commissioning

    During parallel operation off load, check if there is no high circumfluence on HPM6 current screen; During parallel operation off load, check if the output of active and reactive power is equal to zero;...

  • Page 144: Installation

    Fig.27 – HPM6M Master Control Module Installation Dimensions (Unit: mm) Battery Voltage Input NOTE: HPM6 controller can suit for widely range of battery voltage (8~35) VDC. The wire’s diameter must be over 1.5mm and which is connected to B+ and B- of controller power.
  • Page 145 CAUTION! When controller has been installed in control panel, if need the high voltage test, please disconnect controller’s all terminal connections, in order to prevent high voltage into controller and damage it. HPM6 Power Management Controller User Manual Page 145 of 146...

  • Page 146: Fault Finding

    Check RS485’s connections of A and B is reverse connected or not; Check whether communication port of PC is normal. Check connections; Network monitoring comm. Check whether network IP, MAC address is correct. _________________________________ HPM6 Power Management Controller User Manual Page 146 of 146...

Table of Contents