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SINGLE MAST NET CLIMBER
INSTALLATION MANUAL
Safety Checklist after first assembly
● Test intervals of Safety: 6 months
● Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
● Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswebinfo@chol.com
Web site) www.gsweb21.com
GSWeb Playground Equipment
MODEL NO.
GS-W1005
1
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Summary of Contents for GSWeb Playground Equipment GS-W1005
- Page 1 - Protection of steel component from corrosion. ● Measure In case of the appearance the defect detail is repaired usually within 3 days after checking. GSWEB PLAYGROUND EQUIPMENT 1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si Gyeongsangnam-do, 621-821, Republic Of Korea Tel) +82. 55. 326. 9096~7 Fax) +82.
- Page 2 Ages: 6 to 14 years Capacity: 134 children Size: L: 46' 5" / 14.14m W: 46' 5" / 14.14m H: 28' 7" / 8.70m Use zone: L: 56' 3" / 17.14m W:56' 3" / 17.14m Figure-1: Completed Net GSWeb Playground Equipment...
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Page 3: Safety Area
This height is based on the centre of gravity height of the maximum user. Figure-2: Safety area GSWeb Playground Equipment... - Page 4 MODEL NO. SINGLE MAST NET CLIMBER Safety area and Fall Height zone GS-W1005 Foundation Please refer to GS-W1005 drawing for installation dimension Figure-4: Foundation section view Level Line Finished Grade Figure-3 : Excavate enough materials to allow for proper depth...
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Page 5: Foundation Layout
Footing and anchor plate layout Note: 14142 Total distance from front of block to front of block is 20000mm 1800 STEEL ROUND BAR Φ25 X L1100 STEEL ROUND BAR Φ25 X L600 Position anchor plate on concrete footing Anchor Plate position GSWeb Playground Equipment... - Page 6 1 frame (1200mm L x 1200mm W x 800mm H) *Use ½" (min) plywood; not included in package NOTE: Use anchor plate as guide for exact measurements. (a) wood jig for Anchor plate (b) wood support frame for concrete Figure-6: Wood support frame GSWeb Playground Equipment...
- Page 7 Allow 3-5 days for concrete to cure before proceeding to next step. [concrete footing work] *Concrete to be we concrete with minimum 25 MPa / 3500 PSI. Pour wet concrete in the wooden support frame Figure-7: Concrete work GSWeb Playground Equipment...
- Page 8 SINGLE MAST NET CLIMBER Remove Wood Support Frame GS-W1005 Remove wood support frame from dry concrete blocks After concrete has cured enough, remove frames and replace soil around the footings to subgrade level Figure-8: remove wood support frame GSWeb Playground Equipment...
- Page 9 Anchor Plate Assembly GS-W1005 (a) Anchor Plate Figure-9: Concreted blocks - Clean threads of "L"-Anchors (b) Post plate (a) Anchor Plate Figure-10: Attach Anchor plate to footing (b) Post plate with flat washer, locking washer and nut. GSWeb Playground Equipment...
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Page 10: Post Assembly
Post Assembly GS-W1005 Post Assembly Insert Post following nylon string Upper post STEP-2 STEP-1 Lower post Nylon string Figure-11: Find Nylon String igure-12: Insert Post as following Nylon string NOTE: Remove string prior to placing cap on post. GSWeb Playground Equipment... - Page 11 (already attached to the top of the net) into the mast’s top end. STEP-3 Figure-14: U-bolt assembly. STEP-4 Rubber mallet Note: may be required to insert cap into post. Safety area and Fall Height zone Figure-13: Insert Post into the Center of Net. Figure-15: Post cap assembly GSWeb Playground Equipment...
- Page 12 Safety cable Assembly After successfully preparing the net and mast assembly, attach safety cable with M22 X L110 H/T Bolt to Anchor plate as shown below M22 X L110 H/T Bolt Figure-16: Attach cable to (A) (B) (C) GSWeb Playground Equipment...
- Page 13 MODEL NO. SINGLE MAST NET CLIMBER Standing the net GS-W1005 It is strongly recommended that a machine be used to lift the net into place. [Working Process] Figure-18: Centre Post Figure-19: Safety cables attached GSWeb Playground Equipment...
- Page 14 SINGLE MAST NET CLIMBER Stand Net up GS-W1005 After standing up the Net, Attach remaining safety cable and Turnbuckles Figure-21: Loosen Turnbuckle: all the way (about 100mm), leaving only 4 or 5 threads attached Figure-20: Stand Net up GSWeb Playground Equipment...
- Page 15 Tightening Turnbuckles NOTE: Make sure post is level before tightening and remains level during process. Tighten Cable with Turnbuclke at the Same time (a) + (a) (b) + (b) Tighten Cable with Turnbuclke at the Same time GSWeb Playground Equipment...
- Page 16 After Net structure tension is completed, the net will stretch slightly over the first four weeks of use. Following this initial period, the net needs to be fully re-tensioned by Turnbuclke after 1 year. Figure-24: Completed Net GSWeb Playground Equipment...
- Page 17 SINGLE MAST NET CLIMBER PARTS LIST GS-W1005 1: main post 7: H/T bolt,nut washer 2: multi compound rope 8: U-bolt,nut,washer 3: post cap 9: main post plate 4: turn buckle 10: L-anchor bolt,nut,washer 5: anchor shackle 11: Anchor plate GSWeb Playground Equipment...
- Page 18 Safety area and Fall Height zone GS-W1005 A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope. Periodic checks on tension will assist in the durability of the product. GSWeb Playground Equipment...
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Page 19: Maintenance
GSWeb Playground Equipment... - Page 20 Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided. F. Equipment alterations Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after consultation with the manufacturer or a compete person. GSWeb Playground Equipment...
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