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SINGLE MAST NET CLIMBER
INSTALLATION MANUAL
Safety Checklist after first assembly
● Test intervals of Safety: 6 months
● Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
● Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswebinfo@chol.com
Web site) www.gsweb21.com
GSWeb Playground Equipment
MODEL NO.
GS-W1004
1
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Summary of Contents for GSWeb Playground Equipment GS-W1004
- Page 1 - Protection of steel component from corrosion. ● Measure In case of the appearance the defect detail is repaired usually within 3 days after checking. GSWEB PLAYGROUND EQUIPMENT 1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si Gyeongsangnam-do, 621-821, Republic Of Korea Tel) +82. 55. 326. 9096~7 Fax) +82.
- Page 2 Ages: 6 to 12 years Capacity: 37 children Size: L: 37' 9" / 11.50m W: 37' 9" /11.50m H: 18' 8" / 5.70m Use zone: L: 51' 5" / 15.67m W: 51' 5" /15.67m Figure-1: Completed Net GSWeb Playground Equipment...
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Page 3: Safety Area
This height is based on the centre of gravity height of the maximum user. Figure-2: Install and safety area GSWeb Playground Equipment... - Page 4 MODEL NO. SINGLE MAST NET CLIMBER Foundation Information GS-W1004 Foundation Please refer to GS-W1004 drawing for exact installation dimensions Pole Figure-3: Foundation section view Level Line Finished ground Finished Grade surface layer Figure-4 : Excavate enough materials to allow for proper depth...
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Page 5: Foundation Layout
[CF] 'L" anchor hole Front edge of anchor plate must be installed 4" / 100mm from edge of concrete footing. Note: Total distance from front of block to front of Anchor Plate position block is 6,500mm / 11,500mm GSWeb Playground Equipment... - Page 6 1 frame ( 4’11" / 1500mm L x 4’11"/ 1500mm W x 19-2/3"/500mm H) *Use ½" (min) plywood; not included in package (a) wood jig for Anchor plate (b) wood support frame for concrete Figure-6: Wood support frame GSWeb Playground Equipment...
- Page 7 Allow 3-5 days for concrete to cure before proceeding to next step. *Concrete is to be wet concrete with minimum 25 MPA / 3500PSI. [concrete footing work] Pour wet concrete in the wooden support frame Figure-7: Concrete footing work GSWeb Playground Equipment...
- Page 8 SINGLE MAST NET CLIMBER Remove Wood Support Frame GS-W1004 Remove wood support frame from dry concrete blocks After concrete has cured enough, remove frame and replace soil in area around footing to subgrade level Figure-8: remove wood support frame GSWeb Playground Equipment...
- Page 9 MODEL NO. SINGLE MAST NET CLIMBER Anchor Plate Assembly GS-W1004 (c) Anchor Plate (a) Main post Plate (b) Sub post Plate Figure-9: Attach Anchor plate to footing with flat washer, locking washer and nut. GSWeb Playground Equipment...
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Page 10: Post Assembly
SINGLE MAST NET CLIMBER Post Assembly GS-W1004 Post Assembly Insert Post following nylon string STEP-2 STEP-1 Nylon string Figure-10: Find Nylon String Figure-11: Insert Post following Nylon string NOTE: Remove string prior to placing cap on post. GSWeb Playground Equipment... - Page 11 Press the cap (already attached to the top of the net) into the mast’s top end. STEP-3 Figure-13: U-bolt assembly. STEP-4 Note: Rubber mallet may be required to insert cap into post. Figure-12: Insert Post into the Center of Net. Figure-14: Post cap assembly GSWeb Playground Equipment...
- Page 12 Placing Post in Position GS-W1004 It is strongly recommended [Working process] that 3-4 workers lift the net into place. M22 X L80 BOLT, NUT M22 X L80 BOLT, NUT Figure-15: Sub Post assembly Figure-16: Main post & Connector assembly GSWeb Playground Equipment...
- Page 13 After standing up the Net, Attach remaining rope and Figure-18: Loosen Turnbuckle: Turnbuckles all the way (about 100mm), leaving only 4 or 5 threads attached M22 X L110 H/T BOLT,NUT Figure-17: Stand net up [Working process] Figure-19: Turnbuckle assembly GSWeb Playground Equipment...
- Page 14 Turnbuckle assembly NOTE: Make sure post is level before tightening and remains level during process. Tighten Rope with Turnbuckles at the Same time (a) + (a) Tighten Rope with Turnbuckles at the Same time (b) + (b) GSWeb Playground Equipment...
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Page 15: Maintenance Information
After Net structure tension is completed, the net will stretch slightly over the first four weeks of use. Following this initial period, the net needs to be fully re-tensioned by Turnbuckle after 1 year. Figure-22: completed Net GSWeb Playground Equipment... - Page 16 2: sub post 12: L-anchor bolt,nut,washer 8: H/T bolt,nut, washer(M22 X L110) 3: multi compound rope 13: sub post plate 9: H/T bolt,nut, washer(M22 X L80) 4: post cap 14: anchor plate 10: U-bolt 5: turn buckle GSWeb Playground Equipment...
- Page 17 SINGLE MAST NET CLIMBER Maintenance Installation GS-W1004 A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope. Periodic checks on tension will assist in the durability of the product. GSWeb Playground Equipment...
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Page 18: Maintenance
GSWeb Playground Equipment... - Page 19 Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided. F. Equipment alterations Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after consultation with the manufacturer or a compete person. GSWeb Playground Equipment...
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