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All manuals and user guides at all-guides.com
12 Volt Electronics
Owner's Manual
©2001-2005
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road
Waunakee, Wisconsin 53597
Phone: 608-849-3050 • Fax 608-849-7398
Web: www.hellenbrand.com • Email: info@hellenbrand.com

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Summary of Contents for Hellenbrand H-100-24TC

  • Page 1 All manuals and user guides at all-guides.com 12 Volt Electronics Owner’s Manual ©2001-2005 Manufactured by: HELLENBRAND, INC. 404 Moravian Valley Road Waunakee, Wisconsin 53597 Phone: 608-849-3050 • Fax 608-849-7398 Web: www.hellenbrand.com • Email: info@hellenbrand.com...
  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com This owner’s manual is designed to assist owners and TABLE OF CONTENTS installers with the operation, maintenance and installation of your new water softener. It is our sincere hope that this manual Job Specification Sheet ..........Page 2 is clear, concise and helpful to both owner and installer.
  • Page 3: Soft Water Basics

    All manuals and user guides at all-guides.com SOFT WATER BASICS Hardness Excess amounts of calcium and magnesium in water produce hardness. A water softener removes the majority of calcium and magnesium to produce softened water. Hardness is measured in terms of grains. (This grain weight is derived from the average weight of a dry grain of wheat.) When your water is tested the grain hardness is calculated and expressed as grains per gallon (gpg).
  • Page 4: Pre-Installation Check List

    To through proper air gap. prevent these unnecessary, and expensive repairs that are not covered under warranty, Hellenbrand recommends installing Bypass Valves: Always provide for the installation of a bypass valve. an in-line filter system ahead of softeners.
  • Page 5: Installation Instructions

    All manuals and user guides at all-guides.com INSTALLATION INSTRUCTIONS (All electrical & plumbing should be done in accordance to all local codes) 5. The drain connection may be made using either 5/8” polytube • Do not use vaseline, oils, other hydrocarbon lubricants or (See figure 6a, page 5) or a 3/4”...
  • Page 6: Programming

    All manuals and user guides at all-guides.com PROGRAMMING General Information The Hellenbrand Series 100 control valve is the “brain” of your water softener. It consists of the valve body and powerhead with solid state microprocessor. The display panel (see Figure 7) consists of the LED display, power light, and five push buttons which are used in displaying and programming the water softener settings.
  • Page 7: Displays/Settings

    All manuals and user guides at all-guides.com SET TIME OF DAY STEP 1 Step 1 - Press SET CLOCK. Step 2 - Current Time (hour): Set the hour of the day using L or M buttons. AM/ STEP 2 PM toggles after 12. Press NEXT to go to step 3. Step 3 - Current Time (minutes): Set the minutes of day using L or M buttons.
  • Page 8 All manuals and user guides at all-guides.com USER DISPLAYS/SETTINGS General Operation When the system is operating one of two displays will be shown. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day. The second display is gallons remaining.
  • Page 9: Water Softener Disinfection

    All manuals and user guides at all-guides.com WATER SOFTENER DRAINING PROCEDURE In cold weather climates it is common for plumbing systems that If your softener is equipped with an optional bottom drain on are not in use to be “winterized“ or drained of all water to prevent the mineral tank, you will have to follow all of the same any damage that may be caused by the excessive expansion of procedures with the exception of the need for compressed...
  • Page 10: Trouble Shooting

    All manuals and user guides at all-guides.com TROUBLE SHOOTING PROBLEM CAUSE CORRECTION 1.ERROR followed by code number Error Code 1001 - Unable to recognize A. Control valve has just been serviced A. Press NEXT and REGEN for 3 seconds or start of regeneration unplug power source jack from PC Board (black wire) and plug back in to reset control valve...
  • Page 11 All manuals and user guides at all-guides.com TROUBLE SHOOTING PROBLEM CAUSE CORRECTION 8. Loss of resin. A. Backwash controller missing. A. Install backwash controller. B. Faulty distributor tube assembly. B. Check distributor tube assembly for cracks or holes. C. Air in water supply system. C.
  • Page 12: Parts Diagrams

    All manuals and user guides at all-guides.com HELLENBRAND H-100 SERIES CONDITIONER & BRINE TANK ASSEMBLIES Item Description Part # Control Center-Metered 60-H100-ED (see pages 13-17 for detailed components) Control Center-Time Clock 60-H100-TC Top Diffuser 9-D1203 3&4 Mineral Tank Assembly Item 3 only...
  • Page 13 All manuals and user guides at all-guides.com FRONT COVER AND DRIVE ASSEMBLY QTY. ITEM NO. DESCRIPTION ORDER NO. 15-V3175-03-L Blue Cover Assy w/H100 Label 15-V3002 Drive Assy. 15-V3107-01 Motor 15-V3106-01 Drive Bracket & Spring Clip 15-V3108 PC Board 15-V3110 Drive Gear 12x36 15-V3109 Drive Gear Cover Not Shown...
  • Page 14 All manuals and user guides at all-guides.com INJECTOR CAP, INJECTOR SCREEN, INJECTOR, PLUG AND O-RING QTY. ITEM NO. DESCRIPTION ORDER NO. 15-V3176 Injector Cap 15-V3152 O-ring 135 15-V3177 Injector Screen 15-V3010-1Z Injector Assy. Z Plug-Filter 15-V3010-1A Injector Assy. A Black 15-V3010-1B Injector Assy.
  • Page 15 All manuals and user guides at all-guides.com DRAIN LINE - 3/4” ITEM NO. DESCRIPTION QTY. ORDER NO. 15-H4615 Elbow Locking Clip 15-PKP10TS8 Polytube Insert, 5/8” Optional 15-V3192 Nut, 3/4” Drain Elbow Optional 15-V3158-01 Drain Elbow 3/4” Male Assy 15-V3158-02 Drain Elbow 3/4” Male Assy-No Vent Optional 15-V3163 O-ring 019 15-V3159-01...
  • Page 16 All manuals and user guides at all-guides.com WATER METER AND METER PLUG ITEM NO. DESCRIPTION QTY. ORDER NO. 15-V3151 Nut 1” QC 15-V3003* Meter Assy. 15-V3118-01 Turbine Assy. 15-V3105 O-ring 215 15-V3003-01 Meter Plug Assy.** *Order number 15-V3003 includes 15-V3118-01 and 15-V3103, which are item numbers 3 &...
  • Page 17 All manuals and user guides at all-guides.com INSTALLATION FITTING ASSEMBLIES ITEM NO. DESCRIPTION QTY. ITEM NO. DESCRIPTION QTY. ORDER NO. ORDER NO. 15-V3151 Nut, 1” Quick Connect 15-V3151 Nut, 1” Quick Connect 15-V3150 Split Ring 15-V3150 Split Ring 15-V3105 O-Ring 215 15-V3105 O-Ring 215 15-V3149...
  • Page 18 All manuals and user guides at all-guides.com HELLENBRAND H-100 SERIES SYSTEM SPECIFICATIONS ED -“ELECTRONIC DEMAND” TC -“TIME CLOCK” MODEL H100-24TC H100-32TC H100-32-10TC H100-48TC H100-64TC H100-96TC H100-128TC H100-160TC H100-192TC MODEL H100-24ED H100-32ED H100-32-10ED H100-48ED H100-64ED H100-96ED H100-128ED H100-160ED H100-192ED FACTORY PRESET MINUTES Backwash-1;...
  • Page 19 All manuals and user guides at all-guides.com TABLE 4 - BACKWASH NORMAL LENGTH SOFTENER Down Flow Softener* Factory Settings Up Flow Softener Grains Capacity/Lb NaCl 6000 to 3501 3500 to 2501 2500 to 1700 6000 to 3501 3500 to 2501 2500 to 1700 Backwash Normal Regenerate...
  • Page 20: Warranty

    Any parts used for replacement are warranted for the remainder of the original warranty period. If a part described above becomes defective within the specified period, you should notify your Hellenbrand Series100 dealer and arrange a time during normal business hours for the dealer to inspect the water conditioner on your premises. Any part found defective within the terms of this warranty will be repaired or replaced by him.

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