Hellenbrand Iron Curtain System IC-10 Owner's Manual
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Hellenbrand Iron Curtain System IC-10 Owner's Manual

Hellenbrand Iron Curtain System IC-10 Owner's Manual

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All manuals and user guides at all-guides.com
TM
TM
For systems manufactured after October 1997
Owner's Manual
©2003
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road • PO Box 187
Waunakee, Wisconsin 53597
Phone: 608-849-3050 • Fax: 608-849-7398
Web: www.hellenbrand.com • Email: info@hellenbrand.com

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Summary of Contents for Hellenbrand Iron Curtain System IC-10

  • Page 1 All manuals and user guides at all-guides.com For systems manufactured after October 1997 Owner’s Manual ©2003 Manufactured by: HELLENBRAND, INC. 404 Moravian Valley Road • PO Box 187 Waunakee, Wisconsin 53597 Phone: 608-849-3050 • Fax: 608-849-7398 Web: www.hellenbrand.com • Email: info@hellenbrand.com...

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Congratulations on your purchase of one of the finest water treatment systems available today – the Iron Curtain System. This patented, non-chemical filter system, when properly applied will remove iron, manganese and/or hydrogen sulfide from your water supply. The Iron Curtain has been third-party tested by the Water Quality Association. An optional "Type A"...

  • Page 3: Installation Data

    All manuals and user guides at all-guides.com INSTALLATION DATA Date of Installation _______________________________________ Model No.___________________________________ Address of Installation ___________________________________________________________________________________ Installed By_____________________________________________________________________________________________ Raw Water Test: Iron_______ Manganese_______ pH_______ Hydrogen Sulfide_______ TDS_______ Iron Bacteria_______ yes _______ no Tannins_______ Automatic Regeneration: Every _______ Days Influent Flow Rate @ 25 PSI _______ Gallons Per Minute (gpm) Regeneration Program Settings* Factory...

  • Page 4: Principle Of Operation

    All manuals and user guides at all-guides.com IRON CURTAIN Iron Filtration System the way to solve this problem is to use layers of media.” The advantages of a multi-media bed are: Aeration/precipitation/multi-media filtration for: 1. Longer runs between backwash times. 1.

  • Page 5: Operating Conditions

    All manuals and user guides at all-guides.com General Application Operating Conditions Guidelines for Residential The Iron Curtain System has been validated by the WQA under their S-200 Filter Standard for the reduction/removal of Iron Curtain Systems iron, manganese, and/or hydrogen sulfide. The concentration limits listed below reflect the maximum individual limit that Iron Applications each contaminant was tested for separately without any...

  • Page 6: Pre-Installation Check List

    All manuals and user guides at all-guides.com Caution: The water pressure is not to exceed 70 p.s.i.; water Pre-Installation temperature is not to exceed 110° F; conditioner cannot be subject to freezing conditions; conditioner cannot be subject Check List to a negative pressure or vacuum. On installations where there is the possibility of a negative pressure or vacuum, a Water Pressure: A minimum of 30 psi at a predetermined vacuum breaker or check valve must be installed at the inlet...

  • Page 7: Regeneration Frequency

    All manuals and user guides at all-guides.com Plug in the electrical cord from the Iron Curtain Control Instructions for Adding IC pH Center. In approximately four minutes, the aeration Correction Media pump will automatically turn on and begin to pump air into the aeration tank.

  • Page 8: Installation Diagrams

    All manuals and user guides at all-guides.com (long screwdriver, wrench, etc.) between the screws and Carefully place a pry bar (long screwdriver, wrench, etc.) apply pressure counterclockwise to loosen the adapter between the screws and apply pressure clockwise until base. Be careful not to crease or tear the o-rings in tight.

  • Page 9: How To Set Timer

    All manuals and user guides at all-guides.com FILTERED UNSOFTENED FILTERED UNSOFTENED WATER TO KITCHEN SINK WATER TO KITCHEN SINK TO OUTSIDE TO OUTSIDE HOSEBIBBS HOSEBIBBS THREE-VALVE THREE-VALVE BY-PASS BY-PASS OUTLET OPTIONAL OUTLET OPTIONAL INLET SHUT-OFF FILTER INLET SHUT-OFF FILTER INLET SHUT-OFF SHUT-OFF SHUT-OFF...

  • Page 10: How To Set Regeneration Time

    All manuals and user guides at all-guides.com How to set Regeneration Time The 24 hour dial of the 3200 Timer has been redesigned so that the regeneration time can be field adjusted. To adjust follow these easy steps. Disconnect the power source Locate the three screws behind the manual regen- eration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in...

  • Page 11: How To Set Regeneration Cycle Program

    All manuals and user guides at all-guides.com How To Set Regeneration Cycle Program (Refer to page 3 for factory settings) How to set the regeneration Backwash Section Air Recharge Cycle - pins 10-20 cycle program. Section - pins 22-38 (2 min. per pin) (2 min.

  • Page 12: Iron Curtain System Diagram

    All manuals and user guides at all-guides.com Iron Curtain System IRON CURTAIN DRAIN FILTER ITEM NO. NO. REQ'D. PART NO. DESCRIPTION LINE 1 ..... 1 ..... 1-010 ..... IC-10 Rebed Mix Freeboard Area 1-010A ... IC-10A Rebed Mix 1-010+ ... IC-10+ Rebed Mix Maximum Fill Line 1-012 .....

  • Page 13: Iron Curtain Timer Assembly

    All manuals and user guides at all-guides.com Iron Curtain Timer Assembly FIGURE 7 ITEM NO. NO. REQ'D. PART NO. DESCRIPTION ITEM NO. NO. REQ'D. PART NO. DESCRIPTION 1 ..... 1 ..... 49-13870 ..Timer Housing 22 ....1 ..... 49-15275 ..Drive Gear 2 .....

  • Page 14: Iron Curtain Control Drive Assembly

    All manuals and user guides at all-guides.com Iron Curtain Control Drive Assembly FIGURE 6 ITEM NO. NO. REQ'D. PART NO. DESCRIPTION ITEM NO. NO. REQ'D. PART NO. DESCRIPTION 22 ....1 ..... 49-60304-IC .. IC Timer Assy. w/Air Pump Switch 1 .....

  • Page 15: Iron Curtain Aeration Pump Diagram

    All manuals and user guides at all-guides.com Iron Curtain Aeration Pump FIGURE 10 Item Part Item Part Description Qty. Description Qty. 21 ..74-607604 ....Connecting Rod Assy ..... 1 1 ..74-625646 ....Screw/Head ........4 22 ..74-607605 ....Connecting Rod, Valve Plate 2 ..

  • Page 16: Iron Curtain Aeration Pump Repair Instructions

    All manuals and user guides at all-guides.com Iron Curtain Aeration Pump Repair Instructions Air pump must be removed from tank and have power From the top of the pump insert connecting rod/eccen- supply disconnected before proceeding. tric bearing assembly with set screw facing air filter holes.

  • Page 17: Ic-10 Series Control Valve Assembly

    All manuals and user guides at all-guides.com IC-10 Series Control Valve Assembly FIGURE 11 ITEM NO. NO. REQ'D. PART NO. DESCRIPTION 1 ..... 1 ..... 49-11212NP .. Nickel Valve Body 15 ....1 ..... 49-11183 ..DLFC Fitting O-Ring 2 ..... 1 ..... 49-10757 ..End Spacer 16 ....

  • Page 18: Series Control Valve Assembly

    All manuals and user guides at all-guides.com IC-12 Series Control Valve Assembly FIGURE 12 ITEM NO. NO. REQ'D. PART NO. DESCRIPTION 11 ....1 ..... 49-60090-HF . 2750 Piston Assembly 1 ....1 ....49-14749-02NP .. Nickel Valve Body 2 ....1 ....49-10757 .... End Spacer 12 ....

  • Page 19: Instructions For Replacing Piston Assy. & Seal Kit

    All manuals and user guides at all-guides.com 8. Start the piston into the valve body and slowly push the Instructions for Replacing piston assembly with end plug into the valve body. Push Piston Assembly and Seal Kit piston rod in all the way, leaving only the connecting hole end without teflon coating exposed.
  • Page 20 All manuals and user guides at all-guides.com Using the puller, remove the first spacer. Replacing Seal Kit 9. Alternately remove the remaining seals and spacers in 1. To replace seal kit, the follow special tools are needed. accordance with steps #7 and 8. A.
  • Page 21 All manuals and user guides at all-guides.com 20. Install connecting link pin, connecting piston rod to the 24. Open inlet valve no more than 1/4 turn and allow system connecting link on drive cam. Note: If connecting link pin to fill slowly. After a steady stream of water is seen at the hole and piston rod hole are not aligned, the drive motor drain without excess air, proceed to the next step.

  • Page 22: Iron Curtain Flow Diagrams

    All manuals and user guides at all-guides.com IRON CURTAIN FLOW DIAGRAMS Step 1. Service Position Raw water enters the aeration- tank inlet, flows thru the inlet diffuser, thru a head of air, down thru the aeration tank, thru the pick-up tube, out the aeration head, into the filter control inlet, AIR BLEEDOFF VALVE and down thru the multi-media...
  • Page 23 All manuals and user guides at all-guides.com Step 3. Bleeding Off the Aeration System The Iron Curtain Control Center automatically shifts the controller into the Aeration recharge cycle. The air bleedoff valve opens up and allows raw water and/or air to pass thru the bleed off tube in the AIR BLEEDOFF VALVE aeration tank to the drain.
  • Page 24 All manuals and user guides at all-guides.com Step 5. Bleeding Off Excess Air The Iron Curtain Control Center automatically turns the air com- pressor pump off and allows both valves to remain open. The air bleedoff valve will bleed off any excess air which was pumped in during the previous step and the AIR BLEEDOFF VALVE...

  • Page 25: Troubleshooting

    All manuals and user guides at all-guides.com Troubleshooting Complaint Problem Cause Solution Iron or manganese* bleed- A. Inadequate backwash of filter 1. Plugged drain line flow control Clean or replace drain line flow through or staining control 2. Insufficient water supply from well Check for minimum specified flow and Sulphur odor bleed-through pressure requirements of filter system...
  • Page 26 All manuals and user guides at all-guides.com Complaint Problem Cause Solution Water leaking from relief valve A. Dirt lodged under seat of valve 1. Pressure has exceeded rating on Check pressure on system. Adjust relief valve and caused valve to if necessary.

  • Page 27: Winterizing Iron Curtain Systems

    All manuals and user guides at all-guides.com Unplug power cord. Winterizing Iron Curtain 2. Open the bottom drain valve on the Iron Curtain filter tank Systems (Optional) and allow water to drain out. You may want to connect a garden hose to drain valve and run to appropriate drain. In certain climates where houses and/or cottages are not Leave drain valve open.

  • Page 28: Iron Curtain Limited Warranty

    Any parts used for replacement are warranted for the remainder of the original warranty period. If a part described above becomes defective within the specified period, you should notify your Hellenbrand Iron Curtain reseller and arrange a time during normal business hours for the Iron Curtain reseller to inspect the water conditioner on your premises.

This manual is also suitable for:

Iron curtain system ic-10aIron curtain system ic-10+Iron curtain system ic-12Iron curtain system ic-12a

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