Hellenbrand 7,156,995 Owner's Manual

Promate-6 / iron curtain-2.0

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ProMate-6 / Iron Curtain-2.0 Demand Aeration Manual
U.S. Patent No. 7,156,995, 7,491,321 & 7,638,063
Owner's Manual
©2009‑2010
Manufactured by:
Hellenbrand, Inc.
404 Moravian Valley Road • Waunakee, Wisconsin 53597
Phone: 608‑849‑3050 • Fax: 608‑849‑7398
Web: www.hellenbrand.com • Email: info@hellenbrand.com
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Summary of Contents for Hellenbrand 7,156,995

  • Page 1 ProMate-6 / Iron Curtain-2.0 Demand Aeration Manual U.S. Patent No. 7,156,995, 7,491,321 & 7,638,063 Owner’s Manual ©2009‑2010 Manufactured by: Hellenbrand, Inc. 404 Moravian Valley Road • Waunakee, Wisconsin 53597 Phone: 608‑849‑3050 • Fax: 608‑849‑7398 Web: www.hellenbrand.com • Email: info@hellenbrand.com...
  • Page 2: Table Of Contents

    congratulations on your purchase of one of the finest water treatment systems available today – the Iron Cur- tain System. This patented, non‑chemical filter system, will remove iron, manganese and/or hydrogen sulfide from your water supply when properly applied. This owner’s manual is designed to assist owners and installers with the operation, maintenance, and installation of your new iron removal system.
  • Page 3: Iron Curtain 2.0 Principle Of Operation, Operation Of Aeration System

    10. Better filtration results. to prevent the formation of a surface cake and to provide 11. U.S. Patents #B1 5,096,596 and 7,156,995. large pores for course particles and small grains at the bot- 12. Variable settings on air recharge that is independent of tom to entrap smaller particles.
  • Page 4: Operating Conditions

    Pre-Installation check list Operating conditions Water Pressure: A minimum of 30 psi at a predetermined The original Iron Curtain System has been validated by continuous flow rate is required to backwash the filter properly, the WQA under their S‑200 Filter Standard for the reduc- with a maximum of 70 psi to be used.* tion/removal of iron, manganese, and/or hydrogen sulfide.
  • Page 5: Installation Instructions & Start-Up

    the aeration tank. refer to the stickers marked inlet/ Installation Instructions outlet for proper connections. A factory by‑pass valve is available and should be installed on the aeration tank Your new Iron Curtain™ model IC‑2.0 allows for simple instal- assembly. Leave the aeration tank on by‑pass at this lation and start up.
  • Page 6: Specifications

    backwash frequency aeration control center Your new IC‑2.0 Aeration Control is factory pre‑set to cycle Iron Applications the air compressor every 500 gallons or approximately once 0.3 ‑ 3.0 ppm Iron ‑ Every 3rd Day every 24 hours and during filter regeneration. If chem feed 3.0 ‑...
  • Page 7: Installation Diagram

    Installation diagram figure 1 When installing an Iron Curtain Filter system it is common to provide filtered only water to some fixtures such as the kitchen cold faucet. This is typically done as a matter of personal preference. On rare occassions, the customer may experience some air in the filtered water line the morning after regeneration.
  • Page 8: Iron Curtain 2.0 Assembly

    IC-2.0 Assembly Item 103759 Ic 2.0 Internal Solenoid repair Kit pn:103759 (Sold as a kit only, does not include coil assembly) 1 = O'ring 2 = Plunger 3 = Guide Assembly 4 = Adapter O'ring Coil Assembly Item #23 ‑ Shuttle Valve Assembly (See Separated Items Below) Item Part...
  • Page 9: Programming

    Programming – Must be Rev P100.13 or Greater FILTER sETup =  Up Arrow =  Down Arrow STeP 1S – Press NEXT and  simultaneously for 3 seconds. If screen in Step 2S does Step 1S not appear in 5 seconds the lock on the valve is activated. STeP 2S –...
  • Page 10: Cycle Sequence

    CYCLE sEQuENCE Anytime cycle sequence is modified, filter set-up will revert to manu- Cycle Options facturer setting and must be reprogrammed as desired. REGENERANT BACKWASH FILL DRAW Cycle Sequence instructions allows the operator to set the order of the cycles. The Filter System Setup allows the operator to set how long the RINSE FILTERING cycles will last.
  • Page 11 STEP 7CS – No Hard Water Bypass Enabled - Use  or  buttons to select NO HARD NO HARD BYPASS STEP 7CS ENABLED WATeR BYPASS eNABLe. Selection requires that a connection to a Motorized Alternator Valve (MAV) is made to the two pin-connector labeled ALTeRNATOR MAV DRIVe located on the printed circuit board.
  • Page 12: Programming

    STEP 15CS STeP 15cS – Press the  or  buttons until last regeneration cycle; END appears. (Up to 9 cYcle 3 regeneration modes are possible). end MuST be SelecTed aS laST cYcle. STEP 16CS – Press the  or  button to select number of standard regenerations which STEP 16CS REGENS would trigger one alternate fill amount.
  • Page 13: Iron Curtain System Diagram

    Iron curtain System – Ic-10/Ic-12 ITeM QTY. ParT reQ'd. deScrIPTIOn 1.....1.....101065 ........IC‑10 Rebed Mix ......101069 ........IC‑10A Rebed Mix ......101068 ........IC‑10+ Rebed Mix ......101070 ........IC‑12 Rebed Mix ......101072 ........IC‑12A Rebed Mix ......101071 ........IC‑12+ Rebed Mix 2.....1.....107585 ........
  • Page 14: Iron Curtain Wiring

    Iron curtain 2.0 aeration Wiring Connect relay power supply to filter control by wiring to Rly1 & Com Black to Rly1(‑) Red to Com(+).
  • Page 15: Bypass Valve Operation

    ProMate6 filter Valve Option ® Air Pump Solenoid Vent (1/4” line to atmospheric drain) Filter Drain Line Filter Tank Bypass 3/8” Bleed‑Off Drain Line Aeration Tank Bypass Filter Tank Outlet Aeration Aeration Tank Inlet Tank Outlet Filter Tank Inlet 1” Check Valve (Installed Vertically) bYpAss vALvE opERATIoN CompLETE bYpAss, pART #101325...
  • Page 16: Iron Curtain Flow Diagrams

    Filtered water enters the lower distributor and travels up the distributor tube to the outlet port on the filter valve. U.S. Patent #7,156,995 Aeration Tank Step 2. aeration Operation air recharge cycle When energized, the air pump sends air through the solenoid valve into one end of the shuttle valve.
  • Page 17 Water is then directed through a specific flow restrictor and out the drain port to be discharged to drain. U.S. Patent #7,156,995 Aeration Tank Step 4. filter Tank Operation rinse cycle...
  • Page 18: Iron Curtain Aeration Pump

    Iron curtain aeration Pump repair Kit – 108061 Contents: (1) Valve Plate Assembly (4) Retainer Plate Screws (2 phillips head and 2 allen head) (1) Cup (1) Head Gasket (1) Cylinder O‑ring (2) Filter Felts Kits are used for several models and may contain extra parts not applicable for your specific model.
  • Page 19: Service Kit Instructions

    70-5325 (Rev. C) Oilless Roc-R Series SERVICE KIT INSTRUCTIONS SERVICE KIT INSTRUCTIONS SERVICE KIT INSTRUCTIONS SERVICE KIT INSTRUCTIONS SERVICE KIT INSTRUCTIONS Vacuum Pumps & Compressors Part No. K756, K757, & K758 Tools Required: NOTE NOTE NOTE: NOTE NOTE Gast will not guarantee the performance of a field rebuilt pump.
  • Page 20: Troubleshooting

    Troubleshooting Complaint Problem Cause Solution 1. Iron or manganese* bleed‑ A. Inadequate backwash of filter Plugged drain line flow control Clean or replace drain line flow through or staining control Insufficient water supply from Check for minimum specified flow well and pressure requirements of filter system Plugged aeration tank inlet dif-...
  • Page 21 Complaint Problem Cause Solution E. Exceeding recommended filter Service flow rate demand is higher Install a flow control at filter system outlet equal to or less system flow rate than filter system design flow rate than the design flow rate of filter system Install additional filter(s) or a larger single filter system which meets...
  • Page 22 Complaint Problem Cause Solution Inadequate drain line size 8. Excessive noise during A. Howling or whistling noise during Increase drain line size regeneration Drain line is vibrating against other Insulate drain line, specifically at regeneration cycle pipes, conduits, pipe hangers, heat points of contact with other materials ducts, floor joists, etc.
  • Page 23: In/Out Options

    Iron Curtain 2.0 Aeration Assembly In/Out Options Order No: 101172 Order No: 101641 Description: IC 2.0 Bypass Vertical Adapter Assembly Description: IC 2.0 Fitting 1" Brass Sweat Assembly ITeM nO. deScrIPTIOn QTY. Order nO. ITeM nO. deScrIPTIOn QTY. Order nO. 102141 Nut 1”...
  • Page 24: In/Out Options

    Iron Curtain 2.0 Aeration Assembly In/Out Options Order No: 101644 Order No: 106063 Description: Ic 2.0 fitting 1-1/4” Plastic MnPT Description: IC 2.0 Fitting 1” Brass SharkBite Assembly QTY. ITeM nO. deScrIPTIOn Order nO. ITeM nO. deScrIPTIOn QTY. Order nO. 102141 Nut 1”...
  • Page 27 nOTeS...
  • Page 28: Iron Curtain 2.0 Limited Warranty

    ® Hellenbrand, Inc., warrants to the original consumer purchaser that the Iron Curtain 2.0™ and the parts listed below will be free from defects in material and/or workmanship from the date of the original installation for the following time periods: For a Period of FIVE YEARS: The filter control valve body, excluding its internal parts.

This manual is also suitable for:

7,638,063Promate-6Iron curtain-2.0

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