Table of Contents
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CONTENTS
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7.1
Points To Be Taken Into
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Points To Be Taken Into
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EC Decleration of Conformity
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Table of Contents
Related Manuals for EAE KO-II
Summary of Contents for EAE KO-II
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Page 1: Table Of Contents
CONTENTS ..............Introduction Points To Be Taken Into ..................Consideration After Installation Technical Features ................. Joint Structure KOP 40-80A Plastic Tap Off Boxes Installation ..................KOP 160-250-400A Tap Off Boxes Installation Handling ....................Storage Cable Feed Box Installation (B10, B11) .. -
Page 2: Introduction
Dear Customer, The busbar system's successful operation depends on correct handling, installation, operation and EAE Elektrik A.Ş. Products are designed to provide the maintenance. Improper installation may cause maximum benefit in efficiency and service. Our products personal injury and the failure of the busbar system are manufactured in accordance with IEC standards and and damage to other property. -
Page 3: Technical Features
KO-IIMANUAL Technical Features Aluminium (KOA) Copper (KOC) Conductor Type Rated Current Busbar Code Standards TS EN / DIN EN / BS EN / IEC 60439-1/2 1000 Rated Insulation Voltage 1000 Rated Operational Voltage 50/60 Rated Frequency Protection Degree Rated Short-time Withstand Current (1s) 52,5 73,5... -
Page 4: Joint Structure
KO-IIMANUAL Joint Structure Busbars are manufactured in 3m lengths as standard,with special lengths as detailed on the project drawings. All modules have a block jointed and a non-block jointed end (b) (Figure 1) Figure 1 (See as shown Figure 2) 1- 1 Busbar 2- 2 Busbar 3- Block Joint... -
Page 5: Handling
KO-IIMANUAL Handling General guidelines are given to protect the busbar straight lengths and modules and reduce the risk of personal injury and equipment damage during handling on site As soon as the container or truck arrives on site, a suitable forklift is required for easy and convinient unloading from vehicle directly to the ground level All busbar straight lengths and modules should be handled with care to avoid damage to internal... -
Page 6: Storage
KO-IIMANUAL Storage Storage area should be a clean, dry space with a uniform temperature to prevent condensation and having adequate air circulation and protected from dirt, fumes, water. Storage area should be 15 cm free of vehicle traffic to prevent physical damage to the products KEEP DRY HANDLE WITH CARE... -
Page 7: Determination Of Special Lengths & Offset Sizing
KO-IIMANUAL Determination Of Special Lengths Or Offset Sizing Vertical Offset Horizontal Offset Y=min:15 cm, standard 1- After installation of standard busbar 3m lengths, you dimensions: Use table. will be in need of special lengths which are smaller then X=min:200mm 3m. The minimum length for these special element is 35cm. -
Page 8: Installation
KO-IIMANUAL Installation Points To Be Taken Into Consideration Before Installation min.150cm - max.200cm Important! 1- Please read this instruction manual before commencing the busbar installation. Incorrect or incomplete mounting may cause damage to the equipment or system. 2- Installation of the busbar system should commence after reading through busbar application drawings. -
Page 9: Mounting Instructions For Joints
KO-IIMANUAL Installation Mounting Instructions For Joints 1- Remove joint top cover plate, joint side cover Figure 3. plate and screws from non-block joint bolt. (Pieces marked as shall be thrown away.) 3- Fix the joint side cover of the block joint. 2- Introduce bolted and non-bolted ends of the busbar into each other carefully, till joint side cover plate screws can be put on. - Page 10 KO-IIMANUAL Installation Mounting Instructions For Joints Install top and bottom joint cover plates. Check the 4- Tighten the double headed nut untill upper nut is joint before fitting the last joint side cover plate. Fit the broken. joint cover side plate and tighten and screws. Check the position of the earth conductor when installing KO with five conductors 5- Take away the broken nut and plastic seperator.
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Page 11: Installation Of End Closer
KO-IIMANUAL Installation Mounting instructions for Joints 8- If removal is required for any reason, tighten nut by calibrated torque wrench adjusted to 55 Nm (40 lbft) after re-fixing block joint set. 55 Nm (40lbft) Installation of End Closer... -
Page 12: Fire Barriers
2- Centerline dimension of the fire barrier should be measured from the side without the block joint. (Y cm) 3- There will be no plug-in points at fire barrier location. 4- EAE Supplies 30 cm thick fire barrier as standard when wall or floor thickness is not stated. -
Page 13: Consideration After Installation
KO-IIMANUAL Installation Points To Be Taken Into Consideration After Installation 6- Current rating of the busbar run should be equal 1- When the installation has been completed, please to the rating of the breaker. Do not exceed busbar check the position of the neutral conductor along the busbar run. - Page 14 KO-IIMANUAL Installation Points To Be Taken Into Consideration After Installation 12- Take care when handling the system components. Do not drop the units. 13- Ensure the selected degree of protection (IP rating) of the system is suitable for the working environment.
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Page 15: Kop 40-80A Plastic Tap Off Boxes Installation
KO-IIMANUAL Installation KOP 40-80A Plastic Tap Off Boxes Installation 3- Carefully align the tap off box contacts and push the box towards the busbar. Attention: When the cover is the closed, due to interlock security mechanisms, tap off box can not be installed or removed from the busbar. -
Page 16: Kop 160-250-400A Tap Off Boxes Installation
KO-IIMANUAL Installation KOP 160-250-400A Tap Off Boxes Installation 1- Open Plug-in cover by using screw driver. 4- Tight the plastic headed bolt on the right side to fix the tap-off box mechanicaly to the busbar. 2- Release the plastic headed bolt to loosen mechanical fixing clamps. -
Page 17: Cable Feed Box Installation (B10, B11)
KO-IIMANUAL Installation Cable Feed Box Installation (B10, B11) 1- When installing the feeder boxes B10, B11 make sure that 3. Any type of blower or compressed air should not be used the phase sequence of the feed box matches the phase to avoid blowing dust into busbar joints, tap off boxes or sequence of the busbar. -
Page 18: Energizing The Equipment
''ON''. 6.EAE busbar system is particularly quiet when operating normally. In some installations however there may be a moderate hum. Excessive noise may be an indication of hardware that has not... -
Page 19: Maintenance
KO-IIMANUAL Maintenance Busbar Runs Tap Off Boxes With Protective Devices 1. EAE tap off boxes are not equipped with any protective Important! device unless they are required by customer. Any type of Hazardous voltages in electrical equipment can cause devices can be fixed in tap off boxes providing specific severe personel injury or death unless otherwise specified. - Page 20 KO-IIMANUAL Directive...
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Page 21: Product Overview
KO-IIMANUAL Product Overview 160A...800A Busbar System Product Overview (E-LINE KO- ) - To prevent wrong alignment of the phase sequence during installation there shall be 1-Standards & Certification: mechanical barriers on the joint that shall ensure correct mounting. - Busbar system shall be designed and manufactured as per IEC 60439-2 standard. - IP Plug-in covers of the busbar system should be hinged.Plug-in windows shall have Each individual rated busbar shall have separate type test certificate from an automatic shutter system. - Page 22 KO-IIMANUAL Product Overview 160A...800A Busbar System Product Overview (E-LINE KO- ) 2.4- İnsulation: 4- Installation and Commissioning - Busbars shall have air-insulation system. - Busbar systems shall be installed as per single-Line drawings respect to required ampere rates - Rated insulation voltage of the system shall be 1000 V. and manufacturer installation guide (torque values, lockers, etc.).