jcb RTFL 926 Operator's Manual page 5

Contents
Routine Maintenance
Service Requirements ................................................................................. 87
Introduction ............................................................................................. 87
Owner/Operator Support ........................................................................ 87
Service/Maintenance Agreements ......................................................... 87
Initial Service and Inspection .................................................................. 87
Fit for Purpose Tests for Lifting Equipment ............................................. 88
Obtaining Replacement Parts ................................................................. 88
Health and Safety ........................................................................................ 89
Lubricants ............................................................................................... 89
Battery .................................................................................................... 91
Service Schedules ....................................................................................... 93
Introduction ............................................................................................. 93
How to Use the Service Schedules ........................................................ 93
Calendar Equivalents ............................................................................. 93
Pre-start Cold Checks, Service Points and Fluid Levels ........................ 94
Functional Test and Final Inspection ...................................................... 97
Fluids, Lubricants and Capacities ................................................................ 99
Coolant Mixtures .................................................................................. 100
Fuels ..................................................................................................... 101
Prepare the Machine for Maintenance ...................................................... 104
Introduction ........................................................................................... 104
How to Make the Machine Safe (Mast Lowered) ................................. 105
How to Make the Machine Safe (Mast Lifted) ...................................... 105
Cleaning the Machine ................................................................................ 108
Introduction ........................................................................................... 108
Preparing the Machine for Cleaning ..................................................... 108
Cleaning the Machine ........................................................................... 109
Checking for Damage ................................................................................ 111
Check the Machine Body and Structure ............................................... 111
Check the Tyres ................................................................................... 111
Check the Seat and Seat Belt .............................................................. 111
Check the Hydraulic Hoses and Fittings .............................................. 111
Check the Electrical Circuits ................................................................. 112
Checking the ROPS/FOPS Structure ................................................... 112
Check the Screen Guard and Load backrest extension (if fitted) ......... 112
Greasing .................................................................................................... 113
Introduction ........................................................................................... 113
Preparing the Machine for Greasing .................................................... 113
Daily ..................................................................................................... 114
250 Hours ............................................................................................. 118
Oiling ......................................................................................................... 119
Park Brake Cable ................................................................................. 119
Control Levers ...................................................................................... 119
Cylinder Bores and Rods ..................................................................... 120
Access Panels ........................................................................................... 121
Introduction ........................................................................................... 121
Engine Cover ........................................................................................ 121
Engine Side Panels .............................................................................. 122
Brakes ....................................................................................................... 123
Park Brake ............................................................................................ 123
Foot Brake ............................................................................................ 125
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