jcb 530-70 Service Manual
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jcb 530-70 Service Manual

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Service Manual
530-70, 530-110
Section 1 - General Information
Section 2 - Operator's Manual
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9813/3850-2
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400

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  • Page 1 Customer Support Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
  • Page 2 Customer Support Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
  • Page 3 Section 1 - General Information Notes: 9813/3850-2 Find manuals at https://best-manuals.com...
  • Page 4 Section 1 - General Information Contents Contents Page No. Introduction Identifying Your Machine ................1-1 Safety Introduction ....................1-3 Introduction ....................1-5 Scope ......................1-6 Personnel ....................1-6 Newest Data ..................1-6 Format ....................... 1-7 Left Side, Right Side ................1-7 Hydraulic Schematic Codes ..............1-8 Colour Codes ..................1-8 Routine Maintenance Maintenance Schedules ................
  • Page 5 Section 1 - General Information Contents Contents Page No. Gas Hydraulic Bladder Accumulators ............1-56 Replacement ..................1-56 Charging ....................1-56 1-ii 1-ii Find manuals at https://best-manuals.com...
  • Page 6 Section 1 - General Information Introduction Identifying Your Machine For information about identifying your machine and its main components, refer Operator’s Manual, Introduction, Identifying Your Machine. 9813/3850-2 Find manuals at https://best-manuals.com...
  • Page 7 Section 1 - General Information Introduction Identifying Your Machine Page left intentionally blank 9813/3850-2 Find manuals at https://best-manuals.com...
  • Page 8 Section 1 - General Information Safety Introduction In this manual and on the machine there are safety notices. The safety notices have different signal words as follows: – DANGER – WARNING – CAUTION – Notice For an explanation of the safety notice signal words, refer to Section 2, Introduction, Safety.
  • Page 9 Section 1 - General Information Safety Introduction Page left intentionally blank 9813/3850-2 Find manuals at https://best-manuals.com...
  • Page 10 Section 1 - General Information Introduction This topic contains information about the structure of the manual and how to use the manual. K Scope ( T 1-6) K Personnel ( T 1-6) K Newest Data ( T 1-6) K Format ( T 1-7) K Left Side, Right Side ( T 1-7) K Hydraulic Schematic Codes ( T 1-8) K Colour Codes ( T 1-8)
  • Page 11 Section 1 - General Information Scope Scope Personnel This manual is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of...
  • Page 12 Section 1 - General Information Format Format The manual is compiled in sections, the first two are numbered and contain information as follows: General Information - The section includes general information such as torque settings and service tools. Operator Manual - The section contains a copy of the applicable machine Operator Manual.
  • Page 13 The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised throughout JCB Service Publications. Full Pressure: Pressure generated from operation of a service. Depending on application this may be anything between neutral circuit pressure and LSRV operating pressure.
  • Page 14 Section 1 - General Information Routine Maintenance Maintenance Schedules This publication contains procedures for carrying out the routine maintenance tasks listed on the maintenance schedules. Refer to Operator’s Manual, Maintenance Schedules. The procedures for the daily and weekly (10 and 50 hour) tasks are given in Operator’s Manual, Maintenance.
  • Page 15 Section 1 - General Information Routine Maintenance Maintenance Schedules Page left intentionally blank 1-10 9813/3850-2 1-10...
  • Page 16 These tools are available from JCB Service. Note: Tools other than those listed will be required. It is Some tools are available as kits or sets, the part numbers expected that such general tools will be available in any for parts within such kits or sets are not listed here.
  • Page 17 Section 1 - General Information Service Tools Numerical List Part Description Tool Detail Reference Number - see Section: 892/00268 Flow monitoring unit - Other components required, see tool detail 892/00301 Flow test adaptor - Synchro Shuttle - Other components required, see tool detail 892/00309 A.R.V.
  • Page 18 Section 1 - General Information Service Tools Numerical List Part Description Tool Detail Reference Number - see Section: 926/15500 Rubber Spacer Blocks 992/04000 Torque Multiplier 992/09100 Excavator Spool Clamp 992/09300 Hexagon Spanner 55mm A/F E, H 992/09400 Hexagon Spanner 65mm A/F E, H 992/09500 Hexagon Spanner 75mm A/F...
  • Page 19 Section 1 - General Information Service Tools Section B Section B Note: Not all service tools are illustrated. Fig 2. 993/68100 Slide Hammer Kit 993/68101 Slide Hammer 993/68107 Bar - M20 x M20 X 800 mm 993/68102 End Stops 993/68108 Adaptor - M20 x 7/8"...
  • Page 20 Section 1 - General Information Service Tools Section B Fig 8. 892/00848 Wire Starter Used to access braided cutting wire through original K Fig 9. ( T polyurethane seal. 1-16). Fig 5. 892/00845 Cartridge Gun Hand operated. Essential for the application of sealants, polyurethane materials etc.
  • Page 21 K Fig 6. ( T supplied. extraction tool. 1-15). Approx 25 m length. Note: 110V models available upon request - contact JCB Technical Service. Fig 10. 926/15500 Rubber Spacer Blocks Used to provide the correct set clearance between glass edge and cab frame. Unit quantity = 500 off.
  • Page 22 Section 1 - General Information Service Tools Section B Fig 15. 4104/1310 Hand Cleaner Special blend for the removal of polyurethane adhesives (454g; 1 lb tub). Fig 16. 332/H1950 LMI Test Box 1-17 9813/3850-1 1-17...
  • Page 23 Section 1 - General Information Service Tools Section C Section C Fig 20. 993/85700 Battery Tester Fig 17. 892/00298 Fluke Meter Fig 18. 892/00285 Hydraulic Temperature Probe Fig 21. 998/11051 Digital Pressure Test Set Fig 19. 892/00284 Venture Microtach Digital Tachometer 1-18 9813/3850-1...
  • Page 24 Section 1 - General Information Service Tools Section E Section E Male Adapters - BSP x BSP 1606/2052 3/8 in. x 1/4 in. 1604/0003A 3/8 in. x 3/8 in. 892/00071 3/8 in. x 3/8 in. taper 1606/0004 1/2 in. x 1/4 in. 1606/0007A 1/2 in.
  • Page 25 Section 1 - General Information Service Tools Section E 892/00047 3/8 in. BSP (A) x 1/4 in. BSP (B) 892/00048 1/2 in. BSP (A) x 1/4 in. BSP (B) 892/00049 5/8 in. BSP (A) x 1/4 in. BSP (B) 816/50043 3/4 in.
  • Page 26 Section 1 - General Information Service Tools Section E 892/01016 For 25 mm Rod Diameter 892/01017 For 30 mm Rod Diameter 892/01018 For 40 mm Rod Diameter 892/01019 For 50 mm Rod Diameter 892/01020 For 50 mm Rod Diameter (slew ram) 892/01021 For 60 mm Rod Diameter 892/01022...
  • Page 27 Section 1 - General Information Service Tools Section E Note: No longer available, refer to 998/11046 JCB 892/00268 Flow Monitoring Unit K Fig 35. ( T ServiceMaster Flow Test Kit. 1-22). 892/00269 Sensor Head 0 - 100 l/min (0 - 22 UK gal/min) 892/00273 Sensor Head 0 - 380 l/min (0 - 85.5 UK gal/min)
  • Page 28 Section 1 - General Information Service Tools Section E Note: No longer available, refer to 998/11051 JCB 892/00201 Replacement Gauge 0-20 bar (0-300 lbf/in ServiceMaster Digital Hydraulic Datalogger Pressure K Fig 37. ( T Test Kit. 1-23). 892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in...
  • Page 29 Section 1 - General Information Service Tools Section E 892/00223 Hand Pump 892/00137 Micro-bore Hose 1/4 in BSP x 3 metres 892/00274 Adapter 1/4 in M BSP x 3/8 in M BSP Taper 892/00262 1/4 in M BSP x 1/4 in F BSP x Test Point 892/00706 Test Probe 892/00278...
  • Page 30 Section 1 - General Information Service Tools Section E Fig 42. 892/00252 Test Block for Loader Valve A.R.V. Fig 44. 892/00309 A.R.V. Pressure Test Kit (214e) For 4CX Variable Flow machines use 25/201103 892/00340 Test Block Body 892/00341 Setting Body 993/68300 Adjusting Pin 892/00343 Spanner 892/00345 Anti-cavitation Lock Out Bung...
  • Page 31 Section 1 - General Information Service Tools Section E Fig 45. 825/10053 Pilot Hose Release Tool 892/01043 Connector 1-26 9813/3850-1 1-26...
  • Page 32 Section 1 - General Information Service Tools Section F Section F Note: Not all service tools are illustrated. Note: No longer available, refer to 998/11046 JCB 892/00268 Flow Monitoring Unit K Fig 35. ( T ServiceMaster Flow Test Kit. 1-22).
  • Page 33 Section 1 - General Information Service Tools Section F Note: No longer available, refer to 998/11051 JCB 892/00201 Replacement Gauge 0-20 bar (0-300 lbf/in ServiceMaster Digital Hydraulic Datalogger Pressure K Fig 37. ( T Test Kit. 1-23). 892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in...
  • Page 34 Section 1 - General Information Service Tools Section F Fig 51. 892/00301 Flow Test Adaptor Note: Components listed as follows also required Item Description 892/00920 Adaptor 892/00302 Adaptor A313250-C1 Fig 50. 460/15708 Flow Test Adaptor Note: Components listed below also required Item Description 460/15707 Banjo bolt...
  • Page 35 Section 1 - General Information Service Tools Section F Fig 56. 892/00913 Grease Gun Attachment Fig 53. 892/00812 Drive Coupling Spanner Fig 54. 892/00822 Splined Bolt Socket Fig 57. 892/00964 Test Point 1/8 BSP Fig 55. 992/04000 Torque Multiplier Fig 58. 892/00965 Test Point 3/8 BSP Fig 59.
  • Page 36 Section 1 - General Information Service Tools Section F A406130-C2 Fig 62. 721/10885 Interconnecting Cable Use with 892/01033 A406130-C1 Fig 60. 892/01033 Electronic Test Kit Note: Also requires 721/10885 interconnecting cable Item Description Data Link Adaptor (DLA), enables data exchange between the machine ECU (Electronic Control Unit) and laptop PC loaded with the applicable ShiftMaster diagnostics software...
  • Page 37 Section 1 - General Information Service Tools Section F A402680 Fig 63. 892/01094 Transmission Jack When removing the Powershift gearbox use of a special transmission jack is strongly recommended. This jack can also be used when removing Synchro Shuttle gearboxes. Note: The jack must be used with special support plates.
  • Page 38 Section 1 - General Information Service Tools Section F Front Jack Plate - 6 speed Powershift - Manufacture locally from 5 mm thick mild steel plate. A706940-C2 Fig 65. Front Jack Plate - 4 speed Powershift - Manufacture locally from 5 mm thick mild steel plate. A706940-C3 Fig 66.
  • Page 39 Section 1 - General Information Service Tools Section F 370.0 185.0 171.0 2 DOWELS 342.0 8 x 32 LONG PRESS FIT 57.0 3 x 35(25) 43.4 43.3 30.2 30.1 2 DOWELS SECTION A436700 Fig 67. 892/01110 Torque Converter Alignment Tool Note: Use with 12"...
  • Page 40 Section 1 - General Information Service Tools Section H Section H Fig 69. Hexagon Spanners For ram pistons and end caps 992/09300 55mm A/F Fig 68. 892/00180 - Seal Fitting Tool 992/09400 65mm A/F Seal Fitting Tool for fitting 'O' ring and back-up ring to 992/09500 75mm A/F Danfoss Orbitrol Unit.
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530-110

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