Edwards GXS Instruction Manual
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Edwards GXS Instruction Manual

Edwards GXS Instruction Manual

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M588-08-880
Issue D
Instruction Manual
GXS Accessories Manual
Original Instructions

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Summary of Contents for Edwards GXS

  • Page 1 M588-08-880 Issue D Instruction Manual GXS Accessories Manual Original Instructions...
  • Page 2 This page has been intentionally left blank.

  • Page 3: Table Of Contents

    Installation of the inlet filter to inlet spool/ inlet valve assembly ..........56 Maintenance ......................57 Storage and disposal ....................57 4.6.1 Storage ........................57 4.6.2 Disposal ........................57 © Edwards Limited 2017. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 4 Technical data ......................108 Installation ......................109 9.4.1 Unpack and inspect ....................109 9.4.2 Installation of the temperature transmitter ..............109 Page ii © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 5 Inlet valve installation and orientation ................39 Inlet valve position .....................41 Cable connection inlet valve position sensor ............... 41 Clip cable positions .....................42 © Edwards Limited 2017. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 6 Connecting to the control system .................. 105 Securing of excess cable with a cable tie ................. 105 Temperature transmitter assembly - GXS pump only (probe length 60 mm) ........ 107 Temperature transmitter assembly - GXS combination (probe length 100 mm) ......108 Installation of the temperature transmitter to the pump inlet spool ........
  • Page 7 M58828137 stainless steel inlet filter ANSI 6 inch - ISO160 check list .......... 51 M59848137 Stainless steel inlet filter ANSI 8 inch - ISO200 check list .......... 52 © Edwards Limited 2017. All rights reserved. Page v Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8 Solberg Small Compact Polyester and Paper Elements Up To 510 M3/H And Housings Up To 3 inch BSPT Solberg Vacuum Filters Maintenance Manual Valvetop® T-Series Valve Controllers Installation, Operation & Maintenance Manual ES-01856-1 R1 Page vi © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 9: Introduction

    GXS vacuum pumping system accessories as specified in this manual. Read this manual and the GXS Dry Pumping System Instruction Manual - M588-00-880 before you install or use the GXS vacuum pumping system accessories. Important safety information is highlighted as WARNING and CAUTION instructions;...

  • Page 10: Safety And Maintenance Frequency

    Particular caution should be exercised when working with fluorinated materials which may have been exposed to temperatures greater than 260 °C. Refer to Edwards Material Safety Data Sheets for detailed information.

  • Page 11: Inlet Spool

    ANSI flange profile. Figure 1 - Inlet spool © Edwards Limited 2017. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 12: Physical Data

    M8 washer normal - stainless steel  ½ inch BSP taper plug  M8 washer single coil spring - stainless steel  Page 4 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 13: M59808002 Carbon Steel Inlet Spool Iso100 - Ansi 4 Inch

    M8 washer normal - stainless steel  ½ inch BSP taper plug  M8 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 14: M58828002 Carbon Steel Inlet Spool Iso100 - Ansi 6 Inch

    M8 x 40 hex head screw - stainless steel  M8 washer normal - stainless steel  M8 washer single coil spring - stainless steel  Page 6 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 15: M58938002 Carbon Steel Inlet Spool Iso160 - Ansi 6 Inch

    M10 washer normal - stainless steel  M10 x 45 hex head screw - stainless steel  M10 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 16: M59848002 Carbon Steel Inlet Spool Iso160 - Ansi 8 Inch

    M10 x 45 hex head screw - stainless steel  M10 washer normal - stainless steel  M10 washer single coil spring - stainless steel  Page 8 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 17: Carbon Steel Iso - Iso Inlet Spools

    M8 washer normal - stainless steel  ½ inch BSPT hollow taper plug  M8 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 18: M59808003 Carbon Steel Inlet Spool Iso100 - Iso100

    M8 washer normal - stainless steel  ½ inch BSPT hollow taper plug  M8 washer single coil spring - stainless steel  Page 10 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 19: M58828003 Carbon Steel Inlet Spool Iso100 - Iso160

    M8 x 40 hex head screw - stainless steel  M8 washer normal - stainless steel  M8 washer single coil - stainless steel  © Edwards Limited 2017. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 20: M58938003 Carbon Steel Inlet Spool Iso160 - Iso160

    M10 x 45 hex head screw - stainless steel  M10 washer normal - stainless steel  M10 washer single coil - stainless steel  Page 12 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 21: M59848003 Carbon Steel Inlet Spool Iso160 - Iso200

    M10 x 45 hex head screw - stainless steel  M10 washer normal - stainless steel  M10 washer single coil - stainless steel  © Edwards Limited 2017. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 22: Stainless Steel Iso - Ansi Inlet Spools

    M8 washer normal - stainless steel  ½ inch BSP taper plug  M8 washer single coil spring - stainless steel  Page 14 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 23: M59808134 Stainless Steel Inlet Spool Iso100 - Ansi 4 Inch

    M8 washer normal - stainless steel  ½ inch BSP taper plug  M8 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 24: M58828134 Stainless Steel Inlet Spool Iso100 - Ansi 6 Inch

    M8 x 40 hex head screw - stainless steel  M8 washer normal - stainless steel  M8 washer single coil spring - stainless steel  Page 16 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 25: M58938134 Stainless Steel Inlet Spool Iso160 - Ansi 6 Inch

    M10 x 45 hex head screw - stainless steel  M10 washer single coil spring - stainless steel  Gasket 6 inch ANSI x 2.5 thick  © Edwards Limited 2017. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 26: M59848134 Stainless Steel Inlet Spool Iso160 - Ansi 8 Inch

    M10 x 45 hex head screw - stainless steel  M10 washer single coil spring - stainless steel  Gasket 8 inch ANSI x 2.5 thick  Page 18 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 27: Stainless Steel Iso - Iso Inlet Spools

    M8 washer normal - stainless steel  ½ inch BSPT hollow taper plug  M8 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 28: M59808135 Stainless Steel Inlet Spool Iso100 - Iso100

    M8 washer normal - stainless steel  ½ inch BSPT hollow taper plug  M8 washer single coil spring - stainless steel  Page 20 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 29: Stainless Steel Inlet Spool Iso100 - Iso160

    M8 x 40 hex head screw - stainless steel  M8 washer normal - stainless steel  M8 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 30: Stainless Steel Inlet Spool Iso160 - Iso160

    M10 x 45 hex head screw - stainless steel  M10 washer normal - stainless steel  M10 washer single coil spring - stainless steel  Page 22 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 31: Stainless Steel Inlet Spool Iso160 - Iso200

    M10 x 45 hex head screw - stainless steel  M10 washer normal - stainless steel  M10 washer single coil spring - stainless steel  © Edwards Limited 2017. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 32: Technical Data

    Technical data Table 21 - Inlet spool technical data Materials of Pump Foreline Description Part Number Mass Accessory Ports Construction Connection Connection ISO to ANSI inlet spool - carbon steel Inlet spool ISO63 - ANSI 4 inch - carbon steel M58808002 10 kg Painted carbon steel...
  • Page 33 Table 21 - Inlet spool technical data (continued) Materials of Pump Foreline Description Part Number Mass Accessory Ports Construction Connection Connection ISO to ISO inlet spool - stainless steel Inlet spool ISO63 - ISO100 - stainless steel M58808135 9 kg Stainless steel ISO63 ISO100...

  • Page 34: Installation

    If the inlet spool is not to be used immediately, store as described in Section 2.8. Figure 22 - Position of inlet spool Note: Orientation of instrument ports. Page 26 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 35: Installing An Inlet Spool To Your Dry Pump

    Note: Refer to Section 3.3 of the GXS Dry Pumping Systems Instruction Manual - M588-00-880 in addition to these instructions. 1. Remove any protective coatings that may have been applied to the spool flanges and remove protective cover from the dry pump. Ensure flange surfaces on spool and dry pump are clean and undamaged.

  • Page 36: Fit Customer (Ansi) Inlet Pipeline To Iso - Ansi Inlet Spool

    The ISO inlet pipeline can be attached directly to the inlet flange of the pump using the method described in Section 3.3 of the GXS Dry Pumping Systems Instruction Manual - M588-00-880. Page 28 © Edwards Limited 2017. All rights reserved.

  • Page 37: Storage And Disposal

    3. Store in a cool dry place. 2.8.2 Disposal Dispose of the inlet spool assembly in accordance with all local and national safety and environmental requirements. © Edwards Limited 2017. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 38 M588-08-880 Issue D This page has been intentionally left blank. Page 30 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 39: Inlet Valve

    In the event of a power failure, the valve will close automatically. Note: An ISO - ANSI inlet spool is required to fit an Inlet valve to the GXS dry vacuum pumping system. Figure 24 - Inlet valve © Edwards Limited 2017. All rights reserved.

  • Page 40: Physical Data

    Studding M16 x 150 mm - stainless steel  M16 washer single coil - stainless steel  Loom - Inlet isolation valve (not shown)  Page 32 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 41: M58828004 Inlet Isolation Valve Ansi 6 Inch Epdm

    Studding M20 x 160 mm - stainless steel  M20 washer single coil - stainless steel  Loom - isolation valve (not shown)  © Edwards Limited 2017. All rights reserved. Page 33 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 42: M59848004 Inlet Isolation Valve Ansi 8 Inch Epdm

    Studding M20 x 160 mm - stainless steel  M20 washer single coil - stainless steel  Loom - inlet isolation valve (not shown)  Page 34 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 43: Technical Data

    IP67 and IP68 Mounting type VDI/VDE 3845 (NAMUR) Operating voltage supply 250 V, 10 A Operating temperature range -20 °C to 80 °C © Edwards Limited 2017. All rights reserved. Page 35 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 44: Inlet Isolation Valve Ansi 6 Inch Epdm

    Actuator to valve mounting Standard EN ISO 5211 Maximum operating pressure 10 bar Operating temperature range -40 °C to 95 °C Page 36 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 45: Inlet Isolation Valve Ansi 8 Inch Epdm

    40 °C to 121 °C Flange accommodation Multi drilled locating holes Table 40 - Pneumatic actuator - spring return Parameter Data Actuation mode Fail closed © Edwards Limited 2017. All rights reserved. Page 37 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 46: Installation

    The information contained within this manual covers the physical installation of the accessory only. It will also be necessary to configure the GXS pump controller to recognise the accessory after it has been installed. Please refer to the GXS product manual for further information.

  • Page 47: Inlet Valve Installation And Orientation

    The valve may be installed in other orientations according to specific requirements. © Edwards Limited 2017. All rights reserved. Page 39 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 48: Pneumatic Connection

    The route for the accessory cable around the GXS enclosure has been chosen carefully to ensure that the cable does not rest on hot surfaces or pass over other cables carrying mains voltages. When fitting the accessory cable, carefully follow the instructions given in the sections below.

  • Page 49: Inlet Valve Position

    M588-08-880 Issue D Figure 29 - Inlet valve position Figure 30 - Cable connection inlet valve position sensor © Edwards Limited 2017. All rights reserved. Page 41 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 50: Clip Cable Positions

    6. Connect the other end of the cable to the 15 way socket on the back panel and secure the cables to the pump using the P-clips supplied and the screws used on the pumps panels. Figure 31 - Clip cable positions Page 42 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 51: Maintenance

    Fluoroelastomers which may have been subjected to temperatures above 260 °C.  Components which have been contaminated with dangerous process substances.  © Edwards Limited 2017. All rights reserved. Page 43 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 52 M588-08-880 Issue D This page has been intentionally left blank. Page 44 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 53: Inlet Filters

    Filtration material can be removed, cleaned or replaced when necessary without removing the inlet filter body from the GXS dry vacuum pumping system. Each filter is supplied with a 5 micron polyester element; an upgrade to a stainless steel S2 wire mesh for reactive dusts is available.
  • Page 54 M588-08-880 Issue D Figure 33 - Inlet filter Page 46 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 55: Physical Data

    M8 full nut - stainless steel  M8 washer normal - stainless steel  M8 x 60 hex head screw - stainless steel  © Edwards Limited 2017. All rights reserved. Page 47 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 56 M10 full nut - stainless steel  M10 washer normal - stainless steel  M10 x 70 hex head screw - stainless steel  Page 48 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 57 M10 full nut - stainless steel  M10 washer normal - stainless steel  M10 x 80 hex head screw - stainless steel  © Edwards Limited 2017. All rights reserved. Page 49 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 58: Stainless Steel Inlet Filter

    M8 full nut - stainless steel  M8 washer normal - stainless steel  M8 x 60 hex head screw - stainless steel  Page 50 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 59 M10 full nut - stainless steel  M10 washer normal - stainless steel  M10 x 70 hex head screw - stainless steel  © Edwards Limited 2017. All rights reserved. Page 51 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 60 M10 full nut - stainless steel  M10 washer normal - stainless steel  M10 x 80 hex head screw - stainless steel  Page 52 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 61: Technical Data

    Technical data Table 49 - Inlet filter technical data Element Flow rate Description Part Number Material Mass Inlet Outlet Element Material Carbon steel inlet filter ANSI M58808005 Painted 22 kg ISO100 4 inch ANSI A22304363 Polyester 1274 4 inch - ISO100 carbon steel Carbon steel inlet filter ANSI M58828005...

  • Page 62: Installation

    3. Using appropriate handling equipment, lower the inlet filter onto the inlet spool with the filter inlet flange in the required orientation. 4. Using the fasteners provided with the inlet filter, tighten as described in Section 2.5. Page 54 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 63 M588-08-880 Issue D Figure 40 - Installation of the inlet filter to the inlet spool © Edwards Limited 2017. All rights reserved. Page 55 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 64: Installation Of The Inlet Filter To Inlet Spool/ Inlet Valve Assembly

    The valve may be installed in other orientations according to specific requirements. Page 56 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 65: Maintenance

    1. Fluoroelastomers that may have been subjected to temperatures above 260 °C (refer to Section 4.2). 2. Components that have been contaminated with dangerous process substances. © Edwards Limited 2017. All rights reserved. Page 57 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 66 M588-08-880 Issue D This page has been intentionally left blank. Page 58 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 67: Exhaust Silencer

    Section 5.3 for weight information. WARNING Hot surface. CAUTION The operating procedures detailed in the GXS System Instruction Manual - M588-00-880 must be adhered to, in particular Section 3 and 5. CAUTION All pipe work that is connected to the exhaust silencer must be self supporting and must not create any misalignment or stress at the connection point to the exhaust silencer.

  • Page 68: Description

    43. The second exhaust silencer type is mounted vertically. Manufactured in stainless steel only, this exhaust silencer is designed for clean and dry processes. Easy to disassemble from the GXS pumping system, it is simple to clean and remove any contaminates with minimal parts removal.
  • Page 69 Figure 43 - Dry process exhaust silencer A. GXS160 and GXS250 B. GXS450 and GXS750* * Not suitable for GXS750 on all applications. Please consult an Edwards customer centre for applications advice. © Edwards Limited 2017. All rights reserved. Page 61...

  • Page 70: Physical Data

    M588-08-880 Issue D Physical data Figure 44 - M58808161 GXS exhaust silencer 100 ctrs assembly - carbon steel Figure 45 - M58808162 GXS exhaust silencer 100 ctrs assembly - stainless steel Page 62 © Edwards Limited 2017. All rights reserved.
  • Page 71 M588-08-880 Issue D Figure 46 - M59838161 GXS exhaust silencer 150 ctrs assembly - carbon steel Figure 47 - M59838162 GXS exhaust silencer 150 ctrs assembly - stainless steel © Edwards Limited 2017. All rights reserved. Page 63 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 72 M588-08-880 Issue D Figure 48 - NKB530000 iF exhaust silencer - stainless steel Page 64 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 73: Technical Data

    For technical data relating to the exhaust silencers, refer to Section 6.3. Installation For exhaust silencer installation instructions, please refer to Section © Edwards Limited 2017. All rights reserved. Page 65 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 74: Operation

    The exhaust silencer is a passive device and therefore no operating procedures are required. Follow the points below to ensure you operate your exhaust silencer safely: Ensure the exhaust silencer is correctly fitted before you use your GXS dry pump. ...

  • Page 75: Cleaning

    Table Table 50 - Exhaust silencer OEM service manuals Item Number Description OEM Service Manual M58808161 GXS exhaust silencer 100 ctrs assembly - carbon steel DischargeSlcrManualNW40US-0811 M58808162 GXS exhaust silencer 100 ctrs assembly - stainless steel DischargeSlcrManualNW50US-0811 M59838161 GXS exhaust silencer 150 ctrs assembly - carbon steel...
  • Page 76 M588-08-880 Issue D This page has been intentionally left blank. Page 68 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 77: Exhaust Silencer Mounting Assembly

    50), or free standing at the rear of the pump when a rear exiting exhaust is fitted (refer to Figure 51). Figure 50 - Side exiting exhaust mounting Figure 51 - Rear exiting exhaust mounting © Edwards Limited 2017. All rights reserved. Page 69 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 78: Physical Data

    M588-08-880 Issue D Physical data Figure 52 - M58808009 horizontal silencer mount - 100 ctr Silencer supplied separately. Page 70 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 79 M10 washer normal - nickel plated mild steel  M8 washer normal - nickel plated mild steel  M8 spring washer - nickel plated mild steel  © Edwards Limited 2017. All rights reserved. Page 71 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 80 M8 x 20 hex head screw - stainless steel  NW32/40 clamping ring  NW40 trapped O-ring - Viton 9830 / PTFE  Page 72 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 81 M588-08-880 Issue D Figure 54 - M59838009 horizontal silencer mount - 150 ctr Silencer supplied separately. © Edwards Limited 2017. All rights reserved. Page 73 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 82 M8 x 25 hex head screw - nickel plated mild steel  M8 washer normal - nickel plated mild steel  M8 spring washer - nickel plated mild steel  Page 74 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 83 M8 spring washer - stainless steel  M8 washer normal - stainless steel  M8 x 20 hex head screw - stainless steel  © Edwards Limited 2017. All rights reserved. Page 75 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 84  NW40 elbow 149 x 98  NW40 trapped O-ring - Viton 9830 / PTFE  NW32/40 clamping ring  Page 76 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 85 Description Check iF400 silencer  NW50 elbow  NW50 trapped O-ring - Viton 9830 / PTFE  NW50 clamping ring  © Edwards Limited 2017. All rights reserved. Page 77 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 86: Technical Data

    Technical data Table 57 - Silencer mounting technical data Flow Rate Attenuation Carbon Steel Stainless Steel Pressure Test Description Part Number Inlet and outlet (Roughing) (at Ultimate Silencer Silencer Pressure) Horizontal silencer mounting - M58808009 M58808019 M58808031 NW40 > 10 dB typical 10 barG 100 ctr Rear silencer horizontal mounting -...

  • Page 87: Installation

    Attention should be given to the alignment of this connection to ensure an efficient seal. 5. Tighten all bolts to the recommended torque. © Edwards Limited 2017. All rights reserved. Page 79 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 88 M588-08-880 Issue D Figure 58 - Horizontal silencer mounting Page 80 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 89 M588-08-880 Issue D Figure 59 - Silencer brace fitment Note: Viewed from underneath the pump to show mounting bracket positions for exhaust silencer. © Edwards Limited 2017. All rights reserved. Page 81 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 90: Installation Of Rear Silencer Mounting Assy

    The exhaust silencer is connected using a full nipple, trapped O-rings and clamping rings. Figure 60 - Installation of the rear silencer Page 82 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 91: Installation Of Vertical Silencer Assy

    Figure 61). Figure 61 - Installation of the vertical silencer - side mounted A. 100 ctr pumps B. 150 ctr pumps © Edwards Limited 2017. All rights reserved. Page 83 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 92 M588-08-880 Issue D Figure 62 - Installation of the vertical silencer - rear mounted A. 100 ctr pumps B. 150 ctr pumps Page 84 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 93: Storage And Disposal

    3. Store in a cool dry place. 6.5.2 Disposal Dispose of the exhaust silencer mounting assembly in accordance with all local and national safety and environmental requirements. © Edwards Limited 2017. All rights reserved. Page 85 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 94 M588-08-880 Issue D This page has been intentionally left blank. Page 86 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 95: Check Valve Assy

    Check valve - Horizontal silencer - 100 ctr Figure 65 M59808012 Check valve - Horizontal silencer - 150 ctr Figure 66 © Edwards Limited 2017. All rights reserved. Page 87 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 96 M588-08-880 Issue D Figure 63 - iXH check valve kit Page 88 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 97 M588-08-880 Issue D Figure 64 - iXL NW50 check valve kit © Edwards Limited 2017. All rights reserved. Page 89 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 98 M588-08-880 Issue D Figure 65 - Check valve - horizontal silencer - 100 ctr Page 90 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 99 M588-08-880 Issue D Figure 66 - Check valve - horizontal silencer - 150 ctr © Edwards Limited 2017. All rights reserved. Page 91 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 100: Physical Data

     Exhaust large elbow - 100 ctr  NW40 trapped O-ring - Viton 9830 / PTFE  NW32/40 clamping ring  Page 92 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 101  Exhaust large elbow - 150 ctr  NW50 trapped O-ring - Viton 9830 / PTFE  NW50 clamping ring  © Edwards Limited 2017. All rights reserved. Page 93 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 102: Installation

    If the check valve is not to be used immediately, store as described in Section  Figure 69 - Vertical silencer Page 94 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 103: Installation Of A Check Valve To A Silencer

    3. Store in a cool dry place. 7.4.2 Disposal Dispose of the check valve in accordance with all local and national safety and environmental requirements. © Edwards Limited 2017. All rights reserved. Page 95 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 104 M588-08-880 Issue D This page has been intentionally left blank. Page 96 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 105: Digital Pressure Measurements

    Refer to the Active Strain Gauge Instruction Manual - D357-25-000 for more information on the Active Strain gauge 1000 - 1/8 NPT. Figure 71 - Pressure transducer assembly © Edwards Limited 2017. All rights reserved. Page 97 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 106: Physical Data

    The information contained within this manual covers the physical installation of the accessory only. It will also be necessary to configure the GXS pump controller to recognise the accessory after it has been installed. Please refer to the GXS product manual for further information.

  • Page 107: Installation Of The Pressure Transducer Assembly To The Externally Mounted Pump Inlet Spool

    The route for the accessory cable inside the GXS enclosure has been chosen carefully to ensure that the cable does not rest on hot surfaces or pass over other cables carrying mains voltages. When fitting the accessory cable, carefully follow the instructions given in the sections below.
  • Page 108 Refer to Figure Figure 74 - External position of pressure transducer Figure 75 - Cable anchor in position on top panel Page 100 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 109 76. Use cable ties to attach the cable to the water pipes. Figure 76 - Correct routing of the accessory cable 9. Connect the other end of the cable into the free socket on the end of a cable that itself goes into the GXS controller as shown in Figure Figure 77 - Connecting to the control system 10.

  • Page 110: Installation Of The Pressure Transducer Assembly To The Internally Mounted Pump Interspool

    Figure 79 Figure 80 Screw the pressure transducer into the instrument port. Figure 79 - Pressure transducer assembly installation position - GXS160/250 Page 102 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 111: Electrical Connection To The On-Pump Controller

    The route for the accessory cable inside the GXS enclosure has been chosen carefully to ensure that the cable does not rest on hot surfaces or pass over other cables carrying mains voltages. When fitting the accessory cable, carefully follow the instructions given in the sections below.
  • Page 112 M588-08-880 Issue D Figure 81 - Internal position of pressure transducer 7. Route the cable inside the GXS enclosure as shown in Figure 82. Use the cable ties to attach the cable to the water pipes. Figure 82 - Correct routing of the accessory cable Page 104 ©...
  • Page 113 M588-08-880 Issue D 8. Connect the other end of the cable into the free socket on the end of a cable that itself goes into the GXS controller as shown in Figure Figure 83 - Connecting to the control system 9.

  • Page 114: Storage And Disposal

    3. Store in a cool dry place. 8.4.2 Disposal Dispose of the pressure transducer assembly in accordance with all local and national safety and environmental requirements. Page 106 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 115: Temperature Transmitter

    The temperature transmitter is a type PT100 Resistance Temperature Dector (RTD) that uses predictable resistance to measure temperature response. The temperature transmitter is used to temperature measurement and control. Physical data Figure 85 - Temperature transmitter assembly - GXS pump only (probe length 60 mm) © Edwards Limited 2017. All rights reserved. Page 107...

  • Page 116: Technical Data

    M588-08-880 Issue D Figure 86 - Temperature transmitter assembly - GXS combination (probe length 100 mm) Technical data Table 61 - Thermometer / thermowell Parameter Data Material 316L stainless steel RTD class Std RTD 1 x PT100 Accuracy +/- 1.3 % as stated in DIN 1EC751...

  • Page 117: Installation

    The information contained within this manual covers the physical installation of the accessory only. It will also be necessary to configure the GXS pump controller to recognise the accessory after it has been installed. Please refer to the GXS product manual for further information.
  • Page 118 The body of the temperature transmitter may be rotated to any position before the fitting is fully tightened. Figure 88 - Installation of the temperature transmitter to the spool between the pump and booster Page 110 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 119: Electrical Connection To The On-Pump Controller

    The route for the accessory cable inside the GXS enclosure has been chosen carefully to ensure that the cable does not rest on hot surfaces or pass over other cables carrying mains voltages. When fitting the accessory cable, carefully follow the instructions given in the sections below.
  • Page 120 Figure 90 - External position of temperature transmitter Figure 91 - Cable anchor in position on top panel 8. Route the cable inside the GXS enclosure as shown in Figure 92. Use cable ties to attach the cable to the water pipes.

  • Page 121: Storage And Disposal

    M588-08-880 Issue D 9. Connect the cable directly into the free socket on the GXS controller as shown in Figure Figure 93 - Connecting to the control system 10. If there is any excess cable, loop it back on itself and secure it firmly with a cable tie. Ensure that it cannot come in contact with the pump surfaces.
  • Page 122 M588-08-880 Issue D This page has been intentionally left blank. Page 114 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 123: Pressure Gauge Assembly

    Table 64 - Pressure gauge assembly check list Item Description Check Port connector  Ball valve  ½ inch BSPT hexagonal reducing nipple  © Edwards Limited 2017. All rights reserved. Page 115 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 124: Technical Data

    5. Screw the body of the assembly into an instrument port on the inlet spool, refit the gauge head and test for leaks. Note: The pressure gauge and ball valve may be rotated to any position before the fitting is fully tightened. Page 116 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 125: Storage And Disposal

    3. Store in a cool dry. 10.5.2 Disposal Dispose of the pressure gauge assembly in accordance with all local and national safety and environmental requirements. © Edwards Limited 2017. All rights reserved. Page 117 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 126 M588-08-880 Issue D This page has been intentionally left blank. Page 118 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 127: Service Spares And Accessories

    Equipment which has been serviced or rebuilt is returned with a full warranty. Your local Service Centre can also provide Edwards engineers to support on-site maintenance service or repair of your equipment.
  • Page 128 M588-08-880 Issue D This page has been intentionally left blank. Page 120 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 129 This page has been intentionally left blank.
  • Page 130 This page has been intentionally left blank.
  • Page 131 Download the latest documents from www.edwardsvacuum.com/HSForms/, follow the procedure in HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to Edwards. Note: If we do not receive a completed HS2 form, we will not accept the return of the...
  • Page 132 edwardsvacuum.com...

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