Edwards GXS Instruction Manual
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Edwards GXS Instruction Manual

Edwards GXS Instruction Manual

Profibus module
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D397-53-880
Issue C
Instruction Manual
GXS/CXS Profibus Module
Description
Item Number
GXS/CXS Profibus Module
D397-53-000
Original Instructions

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  • Page 1 D397-53-880 Issue C Instruction Manual GXS/CXS Profibus Module Description Item Number GXS/CXS Profibus Module D397-53-000 Original Instructions...
  • Page 2 RH15 9TW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) GXS/CXS Profibus Module 0397-53-000 to which this declaration relates is in conformity with the following standard(s) or...
  • Page 3 This product contains hazardous substances in at least one of the homogeneous materials used which are above the limit requirement in GB/T D39753000 GXS/CXS Profibus Module 26572 as detailed in the declaration table below. These parts can safely be used for the environmental protection use period as indicated.
  • Page 4 This page has been intentionally left blank.

  • Page 5: Table Of Contents

    Front panel USB connector ..................... 5 Installation ..................7 Unpack and inspect ...................... 7 Fitting the module to a GXS pump ..................7 Fitting the module to a CXS pump ..................8 Electrical connections ....................8 Profibus network connection ..................8 Operation ..................
  • Page 6 Module 1012 - CXS On Process Cold .................. 29 Maintenance ..................30 Fault finding ......................30 Storage and disposal ................31 Page ii © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 7 Front panel symbols and their functions ................10 Address switch settings ....................10 Summary of software modules ..................15 Fault finding guide ......................30 © Edwards Limited 2016. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8 D397-53-880 Issue C This page has been intentionally left blank. Page iv © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 9: Introduction

    Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for Edwards GXS and CXS pump Profibus Modules. You must use the Module as specified in this manual. Read this manual before you install and operate the Module. Important safety information is highlighted as WARNING and CAUTION instructions;...

  • Page 10: Outline Description

    This unit should not be relied upon for safety related functions. The GXS and CXS Profibus Module provides a Profibus DP V0 slave interface for Edwards GXS and CXS pumps. The module communicates with the pump using the RS232 interface. Commands received from the Profibus network are relayed to the pump.

  • Page 11: Technical Data

    2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2; IMO 21.950/2 (Refer to Figure Figure 1 - Pin connections for the 2-way Power Connector © Edwards Limited 2016. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 12: Profibus Connector

    Control Signal for Repeater Profibus Data reference (isolated) Profibus 5V output (isolated) Not connected Profibus Data - (A) Not connected Shell Chassis (box) Page 4 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 13: Rs232 Connector

    Shell Chassis (box) 2.3.4 Front panel USB connector Connector type USB Micro-B socket Function Software upgrade by Edwards service personnel only © Edwards Limited 2016. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 14 D397-53-880 Issue C This page has been intentionally left blank. Page 6 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 15: Installation

    Unpack and inspect Remove all of the packaging material and check the Module. If the Module is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Module if it is damaged.

  • Page 16: Fitting The Module To A Cxs Pump

    It is not possible to connect any other devices to the same PDT port when that port is used by the Profibus Module, for example a PDT. If the pump has several accessories attached, guidance should be sought from Edwards to ensure the pump is able to provide enough power.

  • Page 17: Operation

    6. Select Module 11 to provide on and off control of the pump and select Module 992 to monitor pump alert state. Add other Profibus software modules as required. Front panel display Figure 6 - Profibus front panel display © Edwards Limited 2016. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 18: Address Set-Up

    Table 5 - Address switch settings Upper switch Lower switch Upper switch Lower switch setting setting setting setting Address in Address in Decimal Decimal Page 10 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 19 Table 5 - Address switch settings Upper switch Lower switch Upper switch Lower switch setting setting setting setting Address in Address in Decimal Decimal © Edwards Limited 2016. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 20: Baud-Rate

    These choices will often be made using a third party configurator such as SyCon that presents a user-friendlier interface. 16-bit values are transmitted with the MSB first and the LSB last. Page 12 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 21: Parameterisation

    Modules should have no more than one entry in the configuration list. For reliable operation do not exceed the maximum number of configuration items. Configuration Item Maximum Number Modules Input and Output bytes added together © Edwards Limited 2016. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 22: Diagnostics Description

    4.6.4 Data exchange values The Edwards GXS/CXS pump GSD file has been designed to control many different pump types within the GXS and CXS pump family ranges. Due to the many possible hardware variations some of the GSD file modules will not be applicable or suitable for a particular pump.

  • Page 23: Software Modules

    GXS/CXS Pump Good GXS/CXS DP Clean Control GXS/CXS ASG Auxiliary Pressure GXS only Interpump Temperature °C GXS/CXS Process Pressure mbar GXS/CXS © Edwards Limited 2016. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 24 CXS only CXS Bypass Valve CXS only 1011 CXS On Process Warning CXS only 1012 CXS On Process Cold CXS only Page 16 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 25: Module 990 - Pump Family

    It does not just signal alarms and warnings from configured Profibus modules but signals all received alarms and warnings including from functions that cannot be configured through Profibus. © Edwards Limited 2016. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 26: Module 11 - Pump Control

    Profibus module, it will be necessary to demand an Off and then an On to restart the pump. Page 18 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 27: Module 14 - Dp Run Hours

    Bytes 1 & 2 form a 16-bit unsigned number for actual DP speed in 0.1% of configured full speed. Byte 3 is condition byte (see Section 4.6.4). © Edwards Limited 2016. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 28: Module 699 - Dp Speed Demand

    DP control function (module 11) and use of this module can override the (automatic) Gas Ballast valve control from that module. Page 20 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 29: Module 47 - Inlet Purge

    Bytes 1 & 2 form a 16-bit unsigned number for actual MB speed in 0.1 Hz. Byte 3 is condition byte (see Section 4.6.4). © Edwards Limited 2016. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 30: Module 995 - Mb Speed Relative

    Bytes 1 & 2 form a 16-bit signed number for exhaust pressure in mbar. Byte 3 is condition byte (see Section 4.6.4). Page 22 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 31: Module 53 - Active Gauge

    Byte 1 is Pump Status. Values: 0 = Not Good; 4 = Good. Byte 2 is condition byte (see Section 4.6.4). © Edwards Limited 2016. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 32: Module 331 - Dp Clean Control

    Output Bytes: Single byte. Values: 1=On, 2=Off, other values ignored. Input Bytes: Byte 1 status. Values: 0=Off, 3=On going off, 4=On. 2nd input byte is condition byte (see Section 4.6.4). Page 24 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 33: Module 346 - Dp 2Nd Speed Reference

    Bytes 1 & 2 form 16-bit unsigned number for pXH run time in hours. Byte 3 is condition byte (see Section 4.6.4). © Edwards Limited 2016. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 34: Module 818 - Pxh Number Of Starts

    Byte 1 is status. Values: 1 = Good (valve open), 0 = Bad (valve closed). Byte 2 is condition byte (see Section 4.6.4). Page 26 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 35: Module 271 - Cxs Exhaust Temperature Warning

    Byte 1 is status. Values: 1 = Good flow 0 = Bad flow. Byte 2 is condition byte (see Section 4.6.4). © Edwards Limited 2016. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 36: Module 282 - Cxs N2 Flow

    Module 289 - CXS Bypass Valve CAUTION Do not attempt to use this facility unless specific guidance and approval is provided by Edwards as under many circumstances it may result in significant pump performance reduction and rapid pump life reduction.

  • Page 37: Module 1011 - Cxs On Process Warning

    Values: 1=True (allows pump to go on Process even if cold) 2=False (sets normal state which inhibits pump going On process if pump is cold); Other values - ignored. © Edwards Limited 2016. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 38: Maintenance

    Check extended diagnostics for serial comms lost indication. CAUTION The Profibus Module contains no user serviceable parts. Do not disassemble the module. Page 30 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 39: Storage And Disposal

    Electronic Equipment, 2002/96/EC. Edwards offer European customers a recycling service for the Profibus Module/ cables at the end of the product’s life. Edwards' Registration Number as a UK producer of electrical and electronic products is WEE/BF0054TQ. Contact Edwards for advice on how to return the Profibus Module/cables for recycling.

  • Page 40: Spares And Accessories

    The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment ...

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