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Real Flame Element 900 Installation And Operation Manual

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S C A N F O R T H E
L A T E S T V E R S I O N
5 - 9 M I N S U L A T E D F L U E C O N F I G U R A T I O N S
I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L
The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed
to operate on Natural gas and LPG
Approval no. GMK 10441
Consumer safety information: please read this manual before installing and operating this appliance.
Failure to follow these instructions may result in a possible fire hazard and/or injury and will void the
warranty.
Ve rsi on 1. 1
E L E M E N T 9 0 0 S P A C E H E A T E R

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  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed to operate on Natural gas and LPG Approval no.

  • Page 2: Table Of Contents

    C O N T E N T S W ELCO ME SPECI FI CAT I ONS O P E R A T I O N I N S T R U C T I O N S USER I NSTR UC T IONS W iFi D E VI CE CON TROL IN STRUCTI ONS T R O UB L E S H OOT IN G F OR YOUR FIREPLACE I N S T A L L A T I O N I N S T R U C T I O N S...

  • Page 3: W Elco Me

    W E L C O M E Congratulations on your selection of the elegant Real Flame Element 900 Fireplace. Enjoy mesmerising flame patterns in a truly efficient gas fireplace. The compact design and the cutting edge display in the 900 is a new addition to the popular Element range. We hope you create endless memories in front of this warm and cosy fireplace.

  • Page 4: Speci Fi Cat I Ons

    S P E C I F I C A T I O N S O F E L E M E N T 9 0 0 Appliance Type High Efficiency Gas Fireplace Star Rating Up to 4.4 stars Maximum Heating Output Up to 6.7kW Heats Room up to approx.

  • Page 5: O P E R A T I O N I N S T R U C T I O N S

    O P E R A T I O N I N S T R U C T I O N S Page...

  • Page 6: User I Nstr Uc T Ions

    • Solid fuels must not be burnt in the fire. Leaves, sticks, wood, paper food or material must be kept away The Element 900 is controlled completely by the use of from the fire. the remote control; this remote can be used either as a manual operation or an auto operation.
  • Page 7 P ro gram mi ng • When the fire shuts off on auto mode or is shut off in Each day of the week can be programmed individually manual mode, the fan will continue to operate for 8 for 4 periods P1, P2, P3 and P4, making a total of 28 minutes.
  • Page 8 similarly, using button. continually turn on and off. Press ‘OK’ to accept. • If leaving the house for an extended period, the RF Se t t in g t he t em p era t ure thermostat should be turned “OFF”. The temperature setting will now flash.

  • Page 9: W Ifi D E Vi Ce Con Trol In Structi Ons

    WiFi module St ep 2 connected. Download the Real Flame Fire MKII App from the App store or play store if you’re an Android user. W iF i S et -u p From Factory settings the Fireplace will broadcast an...
  • Page 10 S te p 3 St ep 5 Open the App and click on Set up if you are a new user and have not Go to the WiFi setting on your phone and select your fireplace when established connection to your fireplace prior to this. the device prompts you to choose a network.
  • Page 11 St ep 7 S tep 9 Once the fireplace is connected click on the information button and Congrats you have connected to the fireplace. Sit back, relax and select auto join for ease of connection in the future. increase or decrease the temperature as you please. S te p 8 S tep 10 Open the App and click on NO when this pops up.
  • Page 12 S e t t i n g re m ot e a c c e ss S te p 11 f i re p l a c e Click OK when the option to rename appears and input the new (eg: Using the phone or tablet remotely to activate the fire when not name.
  • Page 13 S te p 14 S tep 15 Subject to operating system the following should occur - Once the Clicking Yes will open the registration section which once completed connection is established, the system will transport you to the screen will allow you to access your fireplace from anywhere. Put in the below.
  • Page 14 P u sh i n g t he F i re p l a c e t o a di f fe re n t St ep 17 ho m e or l o c a l n e t wo rk a f t e r i n i t i a l Using device turn off fireplace.

  • Page 15: T R O Ub L E S H Oot In G F Or Your Fireplace

    T R O U B L E S H O O T I N G F O R Y O U R F I R E P L A C E P rob le m Possi b l e C a u se Su g g e st e d So l u t i o n When the remote is activated nothing Gas supply is turned off or low...

  • Page 16: I N S T A L L A T I O N I N S T R U C T I O N S

    I N S T A L L A T I O N I N S T R U C T I O N S Page...

  • Page 17: Uni T D I Me Ns Ions

    U N I T D I M E N S I O N S 475 74.5 1 103 - Dimension are subject to plaster thickness Page...

  • Page 18: Mini M Um Fra Me Out Di Me Nsi On S

    M I N I M U M F R A M E O U T D I M E N S I O N S 5 0MM TRIM 660 1 120 Plaster or a non combustible cladding to run beyond stud and behind trim 18M M T RIM Plaster or a non...

  • Page 19: T R Im D I M E N Si Ons

    T R I M D I M E N S I O N S 5 0MM T RIM 52.4 363.8 468.4 52.4 886.6 991.4 18 MM TRI M FL A NG E K I T 402.4 552 925.4 1075.4 18 MM LOW PROF IL E T R IM 18.4 363.8 400.4 18.4...

  • Page 20: In Stal L Ati O N I Nstr Uc T Ion S

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 21 F lu e r u n s 0m t o 5m l e ng th ( exclu di ng 0 - 5 m ro of t op t er mi na ti o n) External wall mount outlet with integrated flue fan (0-5m Flue run model) External wall mount terminal (Flue fan installed above appliance internally) (0-5m Flue run model) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced...
  • Page 22 F lu e r u n s 0m t o 5m l e ng th ro of to p ter mi na ti o n on ly Vertical roof termination (S/Steel rooftop termination) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex)
  • Page 23 F lu e r u n s 5m t o 9m l e ng th ro of to p ter mi na ti o n w i th e x t e rna l mo t or AIR INTAKE 75MM ALUMINUM FLUE MAXIUMUM RUN 9M WITH 5 BENDS SUPPLIED AS 9M LENGTH EXHUST FLUE 75MM ALUMINUM FLUE...

  • Page 24: Exte R N Al Wall Moun Te D Fa N Module Installat Ion

    E X T E R N A L W A L L M O U N T E D F A N M O D U L E I N S T A L L A T I O N Recommended Silicon –...
  • Page 25 5. Repeat above with air intake flue pipe to heater Cut flue exhaust tube connection. (hot tube) length (Approximately flush with 6. Clip flues as required to provide adequate support. wall exit). Connection 6. Connection to wall mounted fan terminal. plate will sit against wall.
  • Page 26 Locate wall mounting bracket into position and Fit flue exhaust insulation affix to wall. Insulated with 25mm foil faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Insulation must start as close to the gas space heater as Assemble spigot possible connection plate assembly (Only exhaust flue is to be insulated)
  • Page 27 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Connect power cable connector. Fit cable clamp to cable. Fit front cover. Page...

  • Page 28: In Te R N A L Fan And Wall T E Rmination Insta Llation

    I N T E R N A L F A N A N D W A L L T E R M I N A T I O N I N S T A L L A T I O N First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of length) ELEMENT 900 Page...
  • Page 29 Se t u p wi t h in t er na l f an modul e with w a l l Check 75mm flue piece t e r mi n at i on – appl ian ce mo un ted for correct shape and Maximum 9m flue length fitment onto appliance...
  • Page 30 Turn fan assembly upside Fit hot exhaust flue pipe down and slide 65mm flue from outlet termination to section fully onto spigot. fan outlet connection. Fit flue clamp and tighten Cut tube to length where clamp fully. required. Wipe excess silicon, Ensure ends are burr free visually check connection...
  • Page 31 Fit flue exhaust insulation Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, discard extra insulation. Element installations using inline fan configurations (where flue length exceeds 3m), the first 3m (or up to 3m) Insulation may be fitted of exhaust flue must be prior and after the inline...
  • Page 32 7. Connection to wall terminal Apply an 8mm silicon Loose fit connections (wall termination connections) bead fully around the inside of the flue end (heater connection end) Fit flue clamp over flue (loosely). Slide flue onto connection spigot fully. Tighten clamp fully. Wipe excess silicon,...
  • Page 33 Feed hot exhaust flue Fit flue exhaust insulation into connection, ensure inserted 50mm. Fit retaining Insulated with 25mm foil screw from below. faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Insulation must start as close to the gas space heater as possible Feed intake...
  • Page 34 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Page...
  • Page 35 Se t up wi t h i nt er na l f an mod ul e with w al l 5. Insulation Instructions- t e r m in at ion – m i d f l ue mo un te d Maximum 9m flue length Exhaust flue must be insulated using 25mm glass wool pipe insulation as supplied by Glen Dimplex Australia.
  • Page 36 Apply an 8mm thick silicon Slide flue onto connection bead fully around heater spigot fully. connection approx. 10mm from the top. Tighten clamp fully. Apply an 8mm silicon Wipe excess silicon, bead fully around the visually check connection inside of the flue end to ensure connection is (heater connection end) fully sealed...
  • Page 37 6. Connect power lead to fan module. Ensure lead is clipped support where Insulation to be fully closed required. and sealed along length. Do not use connection to support lead. Bends where practical Connection to wall terminal should be insulated, by cutting the insulation into Loose fit connections (wall termination connections) segments...
  • Page 38 Fit flue exhaust insulation Insulated with 25mm foil faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Locate terminal on wall and predrill mounting holes where required. Insulation must start as close to the gas space heater as possible Cut flue exhaust tube (hot tube) to length (Flue must (Only exhaust flue is to be insulated) extend a minimum of 50mm past the exit face of wall.) It...
  • Page 39 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Page...

  • Page 40: In Te R N A L Fan And Roof T E Rmin Ati On

    I N T E R N A L F A N & R O O F T E R M I N A T I O N First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of ELEMENT 900 length) Page...
  • Page 41 Se t u p w it h i nt ernal f an module w ith ro of to p Run flue from appliance t e r mi n at i on – mi d f lu e mo unte d to bottom entry on fan Maximum 9m flue length module.
  • Page 42 Slide flue onto connection spigot fully. Tighten clamp fully. Wipe excess silicon, visually check connection to ensure connection is fully sealed. Repeat for connection to underside of fan module. Fit flue exhaust insulation Element installations using inline fan configurations (where Repeat for air intake flue flue length exceeds 3m), connection.
  • Page 43 6. Connection to rooftop terminal Prepare roof penetration. Remove cowl from termination if fitted. Joins taped together using aluminum foil self adhesive tape. Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, insulation is not required. Insulation may be fitted prior and after the inline powerflue fan.
  • Page 44 Air Intake Insulation must start as close to the gas space heater as Connection possible (Only exhaust flue is to be insulated) Flue Discharge Connection Insulation to be fully closed and sealed along length. Slide flue onto connection spigot fully. Tighten clamp fully.

  • Page 45: Roof To P Te Rmi Nati On Wi Th E Xt Ernal M Otor

    R O O F T O P T E R M I N A T I O N W I T H E X T E R N A L M O T O R AIR INTAKE 75MM ALUMINUM FLUE MAXIUMUM RUN 9M WITH 5 BENDS SUPPLIED AS 9M LENGTH EXHUST FLUE 75MM ALUMINUM FLUE...
  • Page 46 Se t u p w it h ext ernal ro of top ter min a tion On the heater connection Maximum 9m flue length end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm silicon bead fully around the inside of the flue and Ro o f to p t erm i nat i on on the heater spigot.
  • Page 47 Fit the access panel to the roof penetration. Use the screw holes fix the access panel to the roof penetration. On the termination end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm silicon bead fully around the inside of the flue and on the flue spigot.
  • Page 48 Connect the fan power cable from the appliance to the termination. Joins taped together using aluminum Ensure cable foil self adhesive tape. clamped only to the intake pipe to secure the cable from hanging loose & touching the hot flue gases pipe.

  • Page 49: Com M I Ss I O Ni Ng Pr Oce Dure

    C O M M I S S I O N I N G P R O C E D U R E O n c e t he f ire is i nst a ll ed : 1. Install media. 2.

  • Page 50: Med I A I Nsta Llat Ion

    M E D I A I N S T A L L A T I O N P L E AS E NOTE: not all media options shown are available for sale. Refer to Glen Dimplex Australia for available options. G E N ER AL I NSTAL L ATIO N NOT E Lay media in a random arrangement along the entire length of the burner.
  • Page 51 D ri f t wo od Red gum wit h a ssor ted coa ls • Lay driftwood media in a random arrangement along Spread coals randomly on and along the burner, avoid the entire length of the burner. blocking the burner channel. Media may lay across the •...
  • Page 52 C oa ls onl y Log s a nd Co al • Lay coal media in a random arrangement along the • Lay coal media in a random arrangement along the entire length of the burner. entire length of the burner. •...
  • Page 53 Pe bb le s • Lay large pebble media in a random arrangement along the entire length of the burner. • Avoid smothering the burner channel. • Fill in voids with medium size pebbles. • Fill in remaining voids with small pebbles. •...

  • Page 54: Con Ver Si O N De Tai Ls

    C O N V E R S I O N D E T A I L S / I N J E C T O R – P I L O T A N D B U R N E R R E M O V A L N at u ra l ga s / P rop a ne Remove lower access panel...
  • Page 55 16mm spanner required) Remove burner fixing screws (2 off at ends of burner) Element 900 has 2 gas tubes connected to the burner and both must be removed to detach the burner. Undo wingnuts to remove burner and lift burner from position.
  • Page 56 The media may be carefully lifted out and placed flat to store until refitting. The media can be repainted using an approved high temperature paint, contact Real Flame for details. Turn burner over gently. AVOIDING DAMAGING THE INSULATION Loosen gas pipe nuts form injectors and move gas pipe away.
  • Page 57 TAKE CARE – where the burner has been previously used the hard insulation is easily cracked. The insulation media can be repainted using an approved high temperature paint, contact Real Flame for details. Page...
  • Page 58 Remove spark lead Remove spark probe (10mm spanner required) PILOT Remove pilot pipe fitting from pilot assembly. Re m ove pi lot bracke t holding scre w. Remove pilot orifice from pilot or replace whole pilot Gently lift pilot assembly up to enable access to pipe assembly with correct gas type.
  • Page 59 PILOT RE-FITMENT BURNER RE-FITMENT Replace pilot orifice with correct gas type. Carefully place burner into firebox, supporting LH end of Refit pilot gas pipe and tighten the burner. Refit spark probe and gently tightly Tighten gas pipe connection to the end of the burner. Refit spark lead Burner can now be lowered fully into the firebox.
  • Page 60 Check appliance for correct flame operation, Check pilot flame, Check main burner is not smothered and flames are even along burner with correct colour and not excessively yellow or sooty. (Note it takes upto 10minutes of operation for the flame to achieve full colour.) Remove manometer and tighten test point.

  • Page 61: Par Ts L I St

    P A R T S L I S T Par ts P i c t u re Valve SIT Pilot assembly- refer gas type Injector Natural gas- refer gas type Millenium receiver Millennium remote control SIT Ignition pack/gas control Techrite Ignition System Page...

  • Page 62: App E Nd I X 1- F Lu E T E Rmin At Ion

    A P P E N D I X 1 - F L U E T E R M I N A T I O N Page...

  • Page 63: App E Nd I X 2- Wiri Ng Diag Ra M S

    A P P E N D I X 2 - W I R I N G D I A G R A M S Techr it e Gas Control Mod els Page...

  • Page 64: War R An T Y I Nf Ormat I On

    W A R R A N T Y I N F O R M A T I O N The benefits provided to you under the following warranty are in Supplier Name___________________________________ addition to any other rights and remedies available to you under the law.
  • Page 65 Website: Telephone: www.realflame.com.au AU: 1300 554 155 www.realflame.co.nz NZ: +64 9 274 8265 Glen Dimplex. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing from Glen Dimplex.

This manual is also suitable for:

Gmk 10441

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