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Real Flame ELEMENT 900 Installation And Operation Manual

Space heater 9-13.5m flue configurations polypropylene flue
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S C A N F O R T H E
L A T E S T V E R S I O N
E L E M E N T 9 0 0 S P A C E H E A T E R
9 - 13 . 5 M F L U E C O N F I G U R A T I O N S
I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L
The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed
to operate on Natural gas and LPG
Approval no. GMK 10441
Consumer safety information: please read this manual before installing and operating this appliance.
Failure to follow these instructions may result in a possible fire hazard and/or injury and will void the
warranty.
Ve rsi on 1
P O L Y P R O P Y L E N E F L U E

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Summary of Contents for Real Flame ELEMENT 900

  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed to operate on Natural gas and LPG Approval no.

  • Page 2: Table Of Contents

    C O N T E N T S W ELCO ME SPECI FI CAT I ONS O P E R A T I O N I N S T R U C T I O N S USER I NSTR UC T IONS W iFi D E VI CE CON TROL IN STRUCTI ONS T R O UB L E S H OOT IN G F OR YOUR FIREPLACE I N S T A L L A T I O N I N S T R U C T I O N S...

  • Page 3: W Elco Me

    W E L C O M E Congratulations on your selection of the elegant Real Flame Element 900 Fireplace. Enjoy mesmerising flame patterns in a truly efficient gas fireplace. The compact design and the cutting edge display in the 900 is a new addition to the popular Element range. We hope you create endless memories in front of this warm and cosy fireplace.

  • Page 4: Speci Fi Cat I Ons

    S P E C I F I C A T I O N S O F E L E M E N T 9 0 0 Appliance Type High Efficiency Gas Fireplace Star Rating Up to 4.4 stars Maximum Heating Output Up to 6.7kW Heats Room up to approx.

  • Page 5: O P E R A T I O N I N S T R U C T I O N S

    O P E R A T I O N I N S T R U C T I O N S Page...

  • Page 6: User I Nstr Uc T Ions

    • Solid fuels must not be burnt in the fire. Leaves, sticks, wood, paper food or material must be kept away The Element 900 is controlled completely by the use of from the fire. the remote control; this remote can be used either as a manual operation or an auto operation.
  • Page 7 P ro gram mi ng • When the fire shuts off on auto mode or is shut off in Each day of the week can be programmed individually manual mode, the fan will continue to operate for 8 for 4 periods P1, P2, P3 and P4, making a total of 28 minutes.
  • Page 8 Please ensure that AM/PM is set correctly. Press ‘OK’ to accept. • The minimum temperature should be set at a The minute setting will now flash. Adjust the minute setting temperature that is not likely to cause the fire to similarly, using button.

  • Page 9: W Ifi D E Vi Ce Con Trol In Structi Ons

    WiFi module St ep 2 connected. Download the Real Flame Fire MKII App from the App store or play store if you’re an Android user. W iF i S et -u p From Factory settings the Fireplace will broadcast an...
  • Page 10 S te p 3 St ep 5 Open the App and click on Set up if you are a new user and have not Go to the WiFi setting on your phone and select your fireplace when established connection to your fireplace prior to this. the device prompts you to choose a network.
  • Page 11 St ep 7 S tep 9 Once the fireplace is connected click on the information button and Congrats you have connected to the fireplace. Sit back, relax and select auto join for ease of connection in the future. increase or decrease the temperature as you please. S te p 8 S tep 10 Open the App and click on NO when this pops up.
  • Page 12 S e t t i n g re m ot e a c c e ss S te p 11 f i re p l a c e Click OK when the option to rename appears and input the new (eg: Using the phone or tablet remotely to activate the fire when not name.
  • Page 13 S te p 14 S tep 15 Subject to operating system the following should occur - Once the Clicking Yes will open the registration section which once completed connection is established, the system will transport you to the screen will allow you to access your fireplace from anywhere. Put in the below.
  • Page 14 P u sh i n g t he F i re p l a c e t o a di f fe re n t St ep 17 ho m e or l o c a l n e t wo rk a f t e r i n i t i a l Using device turn off fireplace.

  • Page 15: T R O Ub L E S H Oot In G F Or Your Fireplace

    T R O U B L E S H O O T I N G F O R Y O U R F I R E P L A C E P rob le m Possi b l e C a u se Su g g e st e d So l u t i o n When the remote is activated nothing Gas supply is turned off or low...

  • Page 16: I N S T A L L A T I O N I N S T R U C T I O N S

    I N S T A L L A T I O N I N S T R U C T I O N S Page...

  • Page 17: Uni T D I Me Ns Ions

    U N I T D I M E N S I O N S 475 74.5 1 103 - Dimension are subject to plaster thickness Page...

  • Page 18: Mini M Um Fra Me Out Di Me Nsi On S

    M I N I M U M F R A M E O U T D I M E N S I O N S 5 0MM TRIM 660 1 120 Plaster or a non combustible cladding to run beyond stud and behind trim 18M M T RIM Plaster or a non...

  • Page 19: T R Im D I M E N Si Ons

    T R I M D I M E N S I O N S 5 0MM T RIM 52.4 363.8 468.4 52.4 886.6 991.4 18 MM TRI M FL A NG E K I T 402.4 552 925.4 1075.4 18 MM LOW PROF IL E T R IM 18.4 363.8 400.4 18.4...

  • Page 20: In Stal L Ati O N I Nstr Uc T Ion S

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 21 F L U E TE RMI NATIO N LO CATION P O L Y P R O G E N E R A L I N S T A L L A T I O N This section is used to determine where your flue R E Q U I R E M E N T S termination will be located.
  • Page 22 Duravent and other certain clamp styles, 1/4˝ or greater All-thread may be used as an extension. 6. Vertical installations must be supported every 3 meters or less. 7. Elbows and tees are sufficiently supported when a bracket is fixed at the female end of the connected straight section.
  • Page 23 Page...

  • Page 24: Set U P Wi T H Ext Er Nal Wa Ll M Ounted Fa N Term Ina L

    S E T U P W I T H E X T E R N A L W A L L M O U N T E D F A N T E R M I N A L Maximum 13.5m flue length Instructions are in 3 sections 1.
  • Page 25 I MP OR TAN T IN STAL L AT IO N NOT E S · Flexi flue must be fully extended to length. 5m for exhaust flue and 2 x 7m for inlet. · 5m of flexi flue on the exhaust side MUST be used before prior to converting to polypropylene. Failure to do this will result in appliance shutdown.
  • Page 26 IN TA K E P I P E CON N ECTIO N TO APPLIAN CE In t a ke pi p e j oi n er c o nn ec t i on Flexi flue is provided for air intake. A maximum of 2 x 7m lengths can be used.
  • Page 27 Assemble spigot connection plate assembly to wall mounting bracket. (4 screws) Slide each flue halfway onto connection joiner. Tighten clamp fully. Wipe excess silicon, visually check connection to ensure O UTL E T CON N E C TI O N F RO M H E ATE R connection is fully sealed.
  • Page 28 1 / 1 joiner connection. n contained herein is the sole property of real flame pty ltd. Deburr and break All Sharp Corners al, it is to be returned upon request and is not to be copied or comunicated to any other ent of real flame pty ltd.
  • Page 29 Po ly Pro t o Pol y Pro f lue co n nec tion Verify gasket is sitting correctly. Apply a light soapy water film to the gasket and tube end. Insert pipe fully into end fitting, Pipe will push in smoothly and evenly, should this not occur remove pipe and reset gasket.
  • Page 30 Remove cover from fan terminal Assemble spigot Remove main assembly connection plate assembly from rear wall to wall mounting bracket. mounting plate assembly. (4 screws) Remove the 5 screws as shown. (Do not remove fan plate screws) Lift off main fan terminal assembly.
  • Page 31 Connect power cable connector. Fit cable clamp to cable. Fit front cover. Page...

  • Page 32: In Te R N A L Fan And Wall T E Rmination Insta Llation

    S E T U P W I T H A P P L I A N C E M O U N T E D F A N O R I N L I N E M O U N T E D F A N A N D W A L L T E R M I N A L Maximum 13.5m flue length Instructions are in 3 sections...
  • Page 33 Apply an 8mm thick silicon bead fully around heater connection approx. 10mm from the top. I MP OR TAN T IN STAL L AT IO N NOT E S Flexi flue is in 7m lengths. A maximum of 2 lengths can Flexi flue must be fully extended to length.
  • Page 34 Ai r i nt ake p ip e - In take co nn e ct io n t o w al l mo un te d fa n t e rm in al Ensure ends are burr free and round, test fit flue will slide over connection joiner.
  • Page 35 Fit 2nd flue clamp loosely Recommended Silicon – Non-acetic, neutral cure onto the 65mm section of 150degc or higher temperature rated. flue. Bostik RTV 926 or similar. Lift fan assembly into Apply an 8mm thick silicon bead fully around heater appliance and locate onto connection approx.
  • Page 36 Revision 1 / 1 on contained herein is the sole property of real flame pty ltd. Deburr and break All Sharp Corners al, it is to be returned upon request and is not to be copied or comunicated to any other sent of real flame pty ltd.
  • Page 37 F l ue Ex ha ust C o nne c ti o ns - A lum i num t o Po l y P ro fl ue c on ne c ti on Joins taped together using aluminum foil self adhesive tape. Ensure ends are burr free and round, test fit flue will fit over connection.
  • Page 38 Lubricate the Poly pro with water or soapy water. Slide the poly onto the joiner connection. Run Poly to wall mount fan. Page...
  • Page 39 Po l y P ro t o Poly P ro fl ue con n ectio n Verify gasket is sitting correctly. Apply a light soapy water film to the gasket and tube end. Insert pipe fully into end fitting, Pipe will push in smoothly and evenly, should this not occur remove pipe and reset gasket.
  • Page 40 Assemble condensate drain and attach to pipe exiting wall. PVC pressure pipe cement must be used. 40mm PVC pipe must be fitted (not shown) to drain to waste Components supplied loose. 15mm PVC Elbow or 15mm STRAIGHT CONNECTOR 15mm PVC class 18 tube 15mm PVC to 15mm threaded union 15mm to 20mm union 20mm to 40mm union...

  • Page 41: Com M I Ss I O Ni Ng Pr Oce Dure

    C O M M I S S I O N I N G P R O C E D U R E O n c e t he f ire is i nst a ll ed : 1. Install media. 2.

  • Page 42: Med I A I Nsta Llat Ion

    M E D I A I N S T A L L A T I O N P L E AS E NOTE: not all media options shown are available for sale. Refer to Glen Dimplex Australia for available options. G E N ER AL I NSTAL L ATIO N NOT E Lay media in a random arrangement along the entire length of the burner.
  • Page 43 D ri f t wo od Red gum wit h a ssor ted coa ls • Lay driftwood media in a random arrangement along Spread coals randomly on and along the burner, avoid the entire length of the burner. blocking the burner channel. Media may lay across the •...
  • Page 44 C oa ls onl y Log s a nd Co al • Lay coal media in a random arrangement along the • Lay coal media in a random arrangement along the entire length of the burner. entire length of the burner. •...
  • Page 45 Pe bb le s • Lay large pebble media in a random arrangement along the entire length of the burner. • Avoid smothering the burner channel. • Fill in voids with medium size pebbles. • Fill in remaining voids with small pebbles. •...

  • Page 46: Con Ver Si O N De Tai Ls

    C O N V E R S I O N D E T A I L S / I N J E C T O R – P I L O T A N D B U R N E R R E M O V A L N at u ra l ga s / P rop a ne Remove lower access panel...
  • Page 47 16mm spanner required) Remove burner fixing screws (2 off at ends of burner) Element 900 has 2 gas tubes connected to the burner and both must be removed to detach the burner. Undo wingnuts to remove burner and lift burner from position.
  • Page 48 The media may be carefully lifted out and placed flat to store until refitting. The media can be repainted using an approved high temperature paint, contact Real Flame for details. Turn burner over gently. AVOIDING DAMAGING THE INSULATION Loosen gas pipe nuts form injectors and move gas pipe away.
  • Page 49 TAKE CARE – where the burner has been previously used the hard insulation is easily cracked. The insulation media can be repainted using an approved high temperature paint, contact Real Flame for details. Page...
  • Page 50 Remove spark lead Remove spark probe (10mm spanner required) PILOT Remove pilot pipe fitting from pilot assembly. Re m ove pi lot bracke t holding scre w. Remove pilot orifice from pilot or replace whole pilot Gently lift pilot assembly up to enable access to pipe assembly with correct gas type.
  • Page 51 PILOT RE-FITMENT BURNER RE-FITMENT Replace pilot orifice with correct gas type. Carefully place burner into firebox, supporting LH end of Refit pilot gas pipe and tighten the burner. Refit spark probe and gently tightly Tighten gas pipe connection to the end of the burner. Refit spark lead Burner can now be lowered fully into the firebox.
  • Page 52 Check appliance for correct flame operation, Check pilot flame, Check main burner is not smothered and flames are even along burner with correct colour and not excessively yellow or sooty. (Note it takes upto 10minutes of operation for the flame to achieve full colour.) Remove manometer and tighten test point.

  • Page 53: Par Ts L I St

    P A R T S L I S T Par ts P i c t u re Valve SIT Pilot assembly- refer gas type Injector Natural gas- refer gas type Millenium receiver Millennium remote control SIT Ignition pack/gas control Techrite Ignition System Page...

  • Page 54: App E Nd I X 1- F Lu E T E Rmin At Ion

    A P P E N D I X 1 - F L U E T E R M I N A T I O N Page...

  • Page 55: App E Nd I X 2- Wiri Ng Diag Ra M S

    A P P E N D I X 2 - W I R I N G D I A G R A M S Techr it e Gas Control Mod els Page...

  • Page 56: War R An T Y I Nf Ormat I On

    W A R R A N T Y I N F O R M A T I O N The benefits provided to you under the following warranty are in Supplier Name___________________________________ addition to any other rights and remedies available to you under the law.
  • Page 57 Website: Telephone: www.realflame.com.au AU: 1300 554 155 www.realflame.co.nz NZ: +64 9 274 8265 Glen Dimplex. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing from Glen Dimplex.

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