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Summary of Contents for Cleco CellTek S169263
- Page 1 Programming Manual P2544PM 2021-02 CellTek S169263 CTBA &CTBP For additional product information visit our website at www.ClecoTools.com...
- Page 2 Apex Tool Group. Disclaimer Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc. Manufacturer Apex Tool Group 670 Industrial Drive Lexington...
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Page 3: Table Of Contents
Contents About this document................5 Product Description ................7 LCD ..........................7 Confirmation button ..................... 7 Navigation buttons....................... 8 USB connection......................8 Menus and Functions ................9 General functions ......................9 3.1.1 Switching on ........................ 9 3.1.2 Switching off ........................ 9 3.1.3 Selecting a button...................... - Page 4 3.10.2 Scanning Bluetooth devices ..................39 3.10.3 Disconnect Bluetooth connection ................39 3.11 Utility.......................... 40 3.11.1 Displaying the software version................. 41 3.11.2 Software update ......................42 3.11.3 Deleting an archive....................43 3.11.4 Resetting to factory settings ..................43 3.11.5 Switch off tool ......................44 Tightening sequence................
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Page 5: About This Document
About this document This document contains instructions and notes: • for safe, appropriate and effective handling of the product. • for installation, configuration and function. • for programming the software. Software version: S169263-211. The original language of this document is German. Other documents Type P2543BA... - Page 6 Warnings and notices Warning notices are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger Danger A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or extremely serious injuries.
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Page 7: Product Description
Product Description The tool is a cordless tool that can be used in two modes of operation: • FastApps mode • mPro mode Fig. 2-1: LCD and tool controls 02/02 03/03 45,3 32,5 620° 458° TQ< Fig. 2-2: LCD and tool controls from CTBP Fig. -
Page 8: Navigation Buttons
Navigation buttons Use the navigation buttons to navigate to menu items and settings. Some buttons also have additional func- tions. Button Functions • Press to move the selection box to the right. • Press to increase a value. • Press to move the selection box to the left. •... -
Page 9: Menus And Functions
Menus and Functions General functions All paths are specified starting from the main menu. Fig. 3-1: Main menu To go from the runscreen to the main menu, press the key. 3.1.1 Switching on To switch on the tool, press the Start switch. 3.1.2 Switching off There are several ways to switch off the tool. -
Page 10: Change Between Fastapps/Mpro Mode
3.1.5 Change between FastApps/mPro mode Select > Press the button to switch between modes: FastApps mode is activated. mPro mode is activated. A connection to the controller is necessary, see document P2545KA. 3.1.6 CID (CellTek ID Card) To permit simple replacement of tools in production, a replaceable CID memory card is installed. When the tool is switched on, the network settings are read from the CID and used to establish the WLAN connection. -
Page 11: General Presentation Of The Buttons
3.2.1 General presentation of the buttons Button Description Button is in color: Function selectable. Button highlighted in gray: Function disabled. Apex Tool Group P2544PM | 2021-02... -
Page 12: Menu Structure Overview
Menu structure overview 03/03 45,3 620° in lb ft lb P2544PM | 2021-02 Apex Tool Group... -
Page 13: Run Screen
Run screen The run screen displays the rundown data for the tightening sequence. The structure of the run screen is equal in mPro and FastApps mode. 03/03 45,3 620° Fig. 3-3: Run screen with a rundown result of the FastApp 3 Symbol Description Display of the currently selected FastApp. -
Page 14: Selecting The Fastapp
3.4.1 Selecting the FastApp To change between the FastApps, press → Only Linking groups that have already been parameterized can be selected. Press the button to select the new FastApp. If the FastApp is blocked (under: > ), then the selection options are not available. In this case, a PIN must be entered to switch to another Linking group. -
Page 15: Tool Locked
3.4.4 Tool locked If a warning occurs, one of the following messages appears in the run screen: Symbol Description Warning that the battery has reached the undervoltage limit. The symbol is displayed until the rundown is completed. Then the tool is locked. If WLAN is used, the IP address is assigned twice. -
Page 16: Main Menu
Main menu Fig. 3-5: Main menu Button Description FastApps menu The menu is used to parameterize FastApps. Settings Diagnostics Communications Bluetooth communication Utility P2544PM | 2021-02 Apex Tool Group... -
Page 17: Fastapps Menu
FastApps menu The FastApps menu is used to parameterize FastApps. In the mPro mode, the FastApps menu has no function. ° Fig. 3-6: Menu – FastApps menu Button Description FastApps mode is activated. → mPro mode is disabled. FastApps mode is disabled. →... -
Page 18: Configuring Fastapps
3.6.1 Configuring FastApps Up to ten FastApps can be programmed. The maximum tightening time is ten seconds. > Fig. 3-7: Submenu – Configuring FastApps Button Description Display of the selected direction of rotation. Depending on the selected direction of rotation, one of the two symbols is displayed. Display of the tightening strategy. -
Page 19: Selecting The Direction Of Rotation
Button Description Batch display Enter the number of tightening positions for a FastApp. Start speed display. Enter the start speed. Advanced settings. Block Angle Detection activated. If block angle detection is enabled, a block angle of 180° is added to torque/angle shut- off. -
Page 20: Selecting The Tightening Strategy
3.6.3 Selecting the tightening strategy > > Fig. 3-9: Submenu – Selecting the tightening strategy Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check. See 4 Tightening sequence, page 45. Angle shutoff Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and torque check. -
Page 21: Resetting Fastapp
Button Description Enter the threshold torque. Enter the maximum angle. Enter the minimum angle. Enter the final speed. Enter speed threshold. As soon as the spped threshold is reached, the speed immediately changes from the start speed to the final speed up to the maximum torque. -
Page 22: Settings
Settings Fig. 3-12: Menu – Settings Button Description Display and set time and date. Adjust screen brightness. Adjust tool light. Set shut-off properties. Select torque units. PIN menu Lock menu. Allow Linking group selection. P2544PM | 2021-02 Apex Tool Group... -
Page 23: Setting The Date And Time
3.7.1 Setting the date and time The date and time can only be changed in the FastApps mode. In the mPro mode, this menu is only used as a display. > 9:15 17/08/20 Fig. 3-13: Submenu – Setting the date and time Button Description Time display... -
Page 24: Adjusting The Tool Light
Press the button to switch between the following options. The visible option is active. Button Description Brightness Level 1: The LCD is dark and dimly lit. Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green). -
Page 25: Setting The Shut-Off Properties
3.7.4 Setting the shut-off properties This menu is only available in the FastApps mode. In the mPro mode, the values can only be changed via the controller. > 13.50 Fig. 3-16: Submenu – Setting the shut-off properties Button Description Shutoff after idle mode. Enter the time in minutes after which the tool switches off if no button or key has been pressed. -
Page 26: Pin Menu
Die -Taste drücken, um zwischen den nachfolgenden Optionen zu wechseln. Die sichtbare Option ist aktiv. Button Description Units Newton-meters Units inch-pounds in lb Units foot-pounds ft lb 3.7.6 PIN menu Up to three PINs for three access levels can be defined. With the access levels, different menus can be available. - Page 27 Example The following PINs are defined: PIN 1: 1111 PIN 2: 2222 PIN 3: 3333 If asked for PIN 2, both PIN 2 (2222) and PIN 3 (3333) can be entered to access a menu. However, PIN 1 (1111) is invalid. Entering a PIN 1000 Fig.
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Page 28: Locking A Menu
To change a PIN: Navigate to Changing a PIN and select one of the three access levels > Press the button to activate the input box. The numbers are entered individually. , enter the old PIN. If no PIN was previously defined, enter 0000. , enter the new PIN. -
Page 29: Allowing A Linking Group/Fastapp Selection
3.7.8 Allowing a Linking group/FastApp selection > Fig. 3-22: Submenu – Allowing a Linking group/FastApp selection Button Description Lock activated. Requirement: A PIN must be activated. To switch to another Linking group/FastApp from the run screen, a PIN must be entered. -
Page 30: Speed Test
Button Description Torque test Calibration value Voltage Counters status Tool constant If an accessory is used, one of the buttons is displayed depending on the type: • 2D Reader • Gyroscope • Accessory is not detected. Perform software update with a newer software version. The latest software version can be found at: https://software.apextoolgroup.com 3.8.1 Speed test... -
Page 31: Angle Test
3.8.2 Angle test This test function allows an evaluation of the angle measurement. By using the Start button, the tool starts with 25% of the maximum speed. The speed is limited to a maxi- mum of 60 rpm. After one revolution at the output (target angle 360°), the tool is stopped. During a fixed dwell time of 200 ms, any possible angular pulses are still detected. -
Page 32: Torque Test
3.8.3 Torque test With the torque test, the functionality of the measuring sensor can be checked and the torque measurement can be evaluated. At the beginning of the test, the torque is 0 Nm. Throughout the entire test, the torque is measured and displayed. -
Page 33: Voltage
3.8.5 Voltage > 21.02 Fig. 3-28: Submenu – Voltage Symbol Description Display of the undervoltage limit. This limit can be set in the menu 3.7.4 Setting the shut-off properties, page 25. Display of the current battery voltage. For high operational capability, this voltage is continuously monitored during the tight- ening process. -
Page 34: Torque Calibration Value
3.8.7 Torque calibration value This menu is only available in the FastApps mode. In the mPro mode, the menu is hidden. In Torque calibration value, the torque calibration value of the tool can be adjusted. This may be necessary if the torque of the tool changes due to wear. >... -
Page 35: Accessory
3.8.8 Accessory If an accessory is used, one of the buttons is displayed depending on the type: • 2D Reader: > • Gyroscope: > 200007 Fig. 3-31: Submenu – Accessory Symbol Description Display of the scanned barcode. The symbol is only displayed if a 2D reader is used. - No function - Display of the barcode type. -
Page 36: Wlan-Communications
WLAN-Communications In this menu, information about the WLAN connection is to be found. To configure WLAN settings, use the Cordless RF Configuration software. See Document P2372JH. If the tool is programmed so that WLAN settings are assigned via DHCP, this will appear to the right near the "-"... -
Page 37: Activating/Deactivating Wlan Connection
3.9.1 Activating/deactivating WLAN connection This menu is displayed when the WLAN connection is to be activated or deactivated. > Fig. 3-33: Submenu – Activating/deactivating WLAN connection Press the button to switch between the following options. The visible option is active. A simultane- ous WLAN and Bluetooth connection is not possible. -
Page 38: Activating/Deactivating Bluetooth
Button Description Display active Bluetooth connection and disconnect Bluetooth connection. → The MAC address or the name of the controller is displayed with which the tool is connected via Bluetooth. Select the node number. • The IP address ranges from 192.168.245.101 to 192.168.245.107 and depends on the node number. -
Page 39: Scanning Bluetooth Devices
3.10.2 Scanning Bluetooth devices The scan will continue as long as the menu is open. > mPro_A84484 Fig. 3-36: Submenu – Scanning Bluetooth devices Icon Description List of all devices detected during scanning. • All devices with which a Bluetooth connection is possible are displayed. The tool can only connect to a controller of the mPro200GC-AP series. -
Page 40: Utility
3.11 Utility Fig. 3-38: Menu – Utility Button Description Display of the software versions. Save archive. - No function - Save torque graph. - No function - Load parameters. - No function - Save parameters. - No function - Software update. Delete archive. -
Page 41: Displaying The Software Version
3.11.1 Displaying the software version > S169262-200-R1567 gfdd4e7 Fig. 3-39: Submenu – Displaying the software version Use the arrow keys to switch between the menu items. Symbol Description Display of the software version for the measuring board. Display of the software version for the operating system. Display of the software version for the servo. -
Page 42: Software Update
3.11.2 Software update > Fig. 3-40: Submenu – Software update Carry out the software update via WLAN connection using the Cordless RF Configuration software. Switch the tool on. Install the Cordless RF Configuration software, see document P2372JH. Make sure that the WLAN settings on the tool are configured so that the software update can be per- formed via a WLAN connection. -
Page 43: Deleting An Archive
3.11.3 Deleting an archive > Fig. 3-42: Submenu – Deleting an archive Button Description Press and hold the button to cancel the process. → The tightening results and the torque graphs are not deleted. Press to delete the archive. →... -
Page 44: Switch Off Tool
3.11.5 Switch off tool Select > → The following screen is displayed. After five seconds, the tool switches off. Fig. 3-44: Switch off the tool P2544PM | 2021-02 Apex Tool Group... -
Page 45: Tightening Sequence
Tightening sequence In the FastApps mode, there is a choice between two tightening sequences: • Torque shutoff: Sequence 31 torque controlled, extended monitoring Shut-off torque-controlled tightening sequence with torque and angle check. Torque Maximum Torque Shut-Off Torque Minimum Torque Threshold Torque Angle Minimum Angle Start... - Page 46 The following parameters can be programmed in the particular FastApp configuration. See 3.6.1 Configur- ing FastApps, page 18 and 3.6.4 Advanced settings, page 20. Parameters Explanation Range of values Abbrev. Speed (rpm) Speed selection: In the range of the ± Maximum speed maximum speed specified in the tool constants, with validity at the begin- ning of the sequence up to the...
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Page 47: Troubleshooting
LCD interrupted. Wait until the tool has restarted. No CID available. Insert Cleco CID. CID not inserted correctly. Insert Cleco CID correctly. No signed CID. Use Cleco CID. → CID is invalid. CID is damaged. - Page 48 Error message Description IRED Current/TQ redundant Error due to the socket slipping off MBO> Torque has exceeded top evaluation torque MBU< Torque has fallen below bottom evaluation torque MDSI Safety torque exceeded Rundown is not ok Torque encoder offset error Rundown is ok Rundown terminated by interruption of the start signal SS>...
- Page 49 Problem Possible cause Measure General tool Tool does not start. Speed not parameterized. Check Linking group. In the mPro mode, select Navigator > Stan- dard or Navigator > Basic. Check FastApps. In the FastApps mode: > must be selected. Expected number of run- Battery is not fully ...
- Page 50 Problem Possible cause Measure WLAN data communication between tool and access point Parameterize WLAN settings in the con- The tool can not connect Tool not yet parameter- with the access point. ized with the correct troller and with the Cordless RF Configura- WLAN settings.
- Page 51 P2381TS. Problem Possible cause Measure Bluetooth data communication between controller and tool The tool can not connect Controller is not visible. Make sure that the Bluetooth function is with the controller. activated on the controller. The controller is not dis- ...
- Page 52 Index Numerics Diagnostics ... . 16, 29 Direction of rotation . . . 17, 18, 19 2D Reader ....30 .
- Page 53 Threshold torque ... . 18 Tightening sequence ..45 Tightening strategy ..20 Time .
- Page 54 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...
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