Generac Power Systems MAGNUM MLT6SM Owner's Manual
  1. Manuals
  2. Brands
  3. Generac Power Systems Manuals
  4. Lighting Equipment
  5. MAGNUM MLT6SM
  6. Owner's manual

Generac Power Systems MAGNUM MLT6SM Owner's Manual

Light tower
Hide thumbs
Table of Contents

Advertisement

Quick Links

Owner's Manual
Light Tower
MLT6SM • MLT6SK
S/N 3002908801 and above
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768
SAVE THIS MANUAL FOR FUTURE REFERENCE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MAGNUM MLT6SM and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Generac Power Systems MAGNUM MLT6SM

Summary of Contents for Generac Power Systems MAGNUM MLT6SM

  • Page 1 Owner’s Manual Light Tower MLT6SM • MLT6SK S/N 3002908801 and above For technical assistance contact: www.generacmobileproducts.com Technical Support 1-800-926-9768 SAVE THIS MANUAL FOR FUTURE REFERENCE...
  • Page 2 Use this page to record important information about your light tower. ecord the information found on your unit data label on this Unit Model Number page. See Unit Serial Number Locations. Engine and generator serial numbers are located on separate data plates affixed to the engine and generator respectively.

  • Page 3: Table Of Contents

    Table of Contents Section 1: Introduction and Safety Section 3: Operation Introduction ..............1 Light Tower Setup ............25 Read This Manual Thoroughly ........1 Raising the Mast—Manual Winch ......26 Safety Rules ..............1 Raising the Mast—Electric Winch (If Equipped) ..27 How to Obtain Service ..........1 Raising the Mast—Power Zone-DLA General Hazards ............2 (If Equipped) ...............28...
  • Page 4 Section 4: Maintenance Section 7: Service Log Emissions Information ..........39 Daily Walk-Around Inspection ........39 General Maintenance ..........39 Preparing for Service ..........39 Cleaning the Unit ............39 Inspecting the Unit ............ 39 Basic Maintenance Schedule ........40 Resetting the Maintenance Alarms (If Equipped) ...............

  • Page 5: Section 1: Introduction And Safety

    Introduction and Safety Section 1: Introduction and Safety Introduction performed incorrectly or carelessly. Observe them carefully. Alert definitions are as follows: Thank you for purchasing a Generac Mobile Products, LLC product. This unit has been designed to provide high- DANGER performance, efficient operation, and years of use when maintained properly.

  • Page 6: General Hazards

    Introduction and Safety General Hazards Explosion and Fire Hazards DANGER DANGER Asphyxiation. Running engines produce Explosion and Fire. Fuel and vapors are carbon monoxide, a colorless, odorless, extremely flammable and explosive. Add fuel poisonous gas. Carbon monoxide, if not in a well ventilated area. Keep fire and spark away.

  • Page 7: Electrical Hazards

    Introduction and Safety Electrical Hazards Battery Hazards DANGER DANGER Electrocution. In the event of electrical accident, Electrocution. Do not wear jewelry while immediately shut power OFF. Use non-conductive working on this equipment. Doing so will implements to free victim from live conductor. Apply result in death or serious injury.

  • Page 8: Fuel Hazards

    Introduction and Safety Fuel Hazards Operating Safety DANGER Positioning the Unit Explosion and fire. Fuel and vapors are extremely DANGER flammable and explosive. No leakage of fuel is permitted. Keep fire and spark away. Failure to do High Voltage. Verify area above unit is clear of overhead wires and obstructions.

  • Page 9: Raising And Lowering The Mast

    Introduction and Safety Service Safety Raising and Lowering the Mast WARNING WARNING Electrocution. Do not set up or operate Accidental start-up. Disconnect negative battery this unit if severe weather is expected. terminal before servicing to prevent accidental engine Lightning strikes can kill or cause severe injury even if you are not touching the unit.

  • Page 10: Towing Safety

    Introduction and Safety Towing Safety Reporting Trailer Safety Defects Towing a trailer requires care. Both the trailer and vehicle If you believe your trailer has a defect which could cause must be in good condition and securely fastened to each a crash or could cause injury or death, you should other to reduce the possibility of an accident.

  • Page 11: Safety And Operating Decals

    Introduction and Safety Safety and Operating Decals Figure 1-1 through Figure 1-3. This unit features Replace any missing or hard-to-read decals and use care numerous safety and operating decals. These decals when washing or cleaning the unit. Decal part numbers provide important operating instructions and warn of found parts...
  • Page 12 Introduction and Safety SET UP AUFSTELLUNG INSTALACIÓN INSTALLATION STOP 1 Inch 0°± 5° (25 mm) TAKE DOWN ABBAU STOP DESINSTALACIÓN DÉMONTAGE 15 MIN SET UP AUFSTELLUNG INSTALACIÓN INSTALLATION 1 Inch 0°± 5° (25 mm) TAKE DOWN STOP ABBAU DESINSTALACIÓN DÉMONTAGE 15 MIN 006447 Figure 1-1.
  • Page 13 Introduction and Safety DANGER OVERHEAD POWER LINES Contact with overhead electrical power lines will cause serious injury or death. Do not position light tower under electrical power lines. GEFAHR Der kontakt mit elektrischen Hochspannungsleitungen kann zu schweren oder lebensgefährlichen Verletzungen führen.
  • Page 14 Introduction and Safety retract outriggers with tower up. Nicht zurückziehen Ausleger mit Turm auf. No retraiga estabilizadores con la torre de arriba. Ne pas retirer les stabilisateurs avec la tour vers le haut. MOTORBETRIEB OPERACIÓN DEL MOTOR FONCTIONNEMENT DU MOTEUR ACTIVATE CRANK ENGINE RELEASE...

  • Page 15: Section 2: General Information

    General Information Section 2: General Information Specifications DESCRIPTION UNITS MLT6SM MLT6SK Engine ® ® Manufacturer Mitsubishi Kubota Model L3E-W461ML D1005-E3BG1-MGM-1 EPA Tier — Tier 4 Final Tier 4 Final Fuel Consumption—100% Prime gph (Lph) 0.59 (2.24) 0.58 (2.18) Battery Type—Group Number —...

  • Page 16: Unit Serial Number Locations

    General Information Unit Serial Number Locations Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN, and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged.

  • Page 17: Trailer Tongue Storage And Tow Positions

    General Information Trailer Tongue Storage and Tow CAUTION Positions Pinching and crushing hazard. To avoid The trailer tongue is designed to fold upright for shipping possible injury, keep fingers away from pivot and storage. point when folding or unfolding trailer tongue. IMPORTANT NOTE: Do not attempt to tow the unit (000313) with trailer tongue in the storage position.

  • Page 18: Place Trailer Tongue In Storage Position

    General Information Place Trailer Tongue in Storage Position 1. Verify unit is on a level surface and wheels are blocked. 2. See Figure 2-6. Extend jack (A) enough to allow minimum effort to pivot trailer tongue into storage position. 003591 Figure 2-8.

  • Page 19: Unit Dimensions

    General Information Unit Dimensions 006451 Figure 2-9. Unit Dimensions MLT6SM 118 in (3 m) 101 in (2.6 m) 23 ft (7 m) 57 in (1.5 m) 120.5 in (3.1 m) MLT6SK Specifications are subject to change without notice. Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 20: Component Locations

    General Information Component Locations 006452 Figure 2-10. Component Locations—Front and Left Side Grounding studs: Tongue jack Interior: On enclosure floor behind controller Exterior: On bumper Outriggers and Jacks (2) Mast rotation knob Fuel fill Winch Tie-down locations (4) Lights (4) Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 21 General Information 006453 Figure 2-11. Component Locations—Rear and Right Side Central lift point Tandem tow mount (optional—not shown) Engine/radiator access hood Hood latch Forklift pocket Key start controller or Power Zone™-DLA controller (optional—not shown) Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 22: Control Panel

    General Information Control Panel DC CIRCUIT AC CIRCUIT BREAKER BREAKER DC CIRCUIT MAST LIGHT CIRCUIT BREAKERS AC CIRCUIT BREAKER BREAKERS 120V 15 SEC. MAX. CONTROL STOP POWER MAIN BREAKER 240V MAIN CIRCUIT BREAKER 004385a Control Panel with Power Zone (if equipped) Control Panel without Power Zone Figure 2-12.

  • Page 23: Power Zone-Dla (If Equipped)

    General Information Power Zone–DLA (If Equipped) The Power Zone–DLA is an AUTO start controller that engine shuts down automatically and the LCD window monitors the unit and indicates operational status and shows the fault that caused the shutdown. To resume fault conditions.

  • Page 24: Operator Screens

    General Information Operator Screens Mast Operation Screen Figure 2-16. Mast Operation Screen allows the Figure 2-14. The operator screens display the most operator to raise or lower the mast. relevant and critical information needed to properly configure and use the unit. From these six screens, the operator can access information necessary to operate the unit under normal conditions.

  • Page 25: Dusk To Dawn Screen

    General Information Lights Screen Generator Screen Figure 2-18. The Lights screen allows the operator Figure 2-20. The Generator screen displays the to turn the lights on and off. Refer to Light Operation average line voltage, frequency (in Hertz), and power (Key Switch Models) for more information.
  • Page 26 General Information Scheduler Screen Icon Description NOTE: This feature will only work in AUTO mode. Event log screen Figure 2-22. The Scheduler screen allows the About screen operator to program specific times for the lights to turn on and off. Once programmed, the Scheduler will start the engine and illuminate the lights until the designated Proceed as follows to enter the navigation menu: shutdown time.
  • Page 27 General Information To clear alarms that stop the generator, refer to Warnings are non-critical alarm conditions and do • Resetting the Maintenance Alarms (If Equipped). not affect the operation of the generator system. They serve to draw the operator’s attention to an NOTE: The LCD backlight is on if the unit has sufficient undesirable condition.
  • Page 28 General Information 3. Repeatedly press the ↑ or ↓ buttons until the LCD window displays the desired event. Continuing to press down the ↑ or ↓ buttons will cycle through past alarms. Eventually the most recent alarm will display and the cycle begins again. To exit the event log, press the ↑...

  • Page 29: Section 3: Operation

    Operation Section 3: Operation Light Tower Setup DETAIL B DETAIL C DETAIL D 1” DETAIL E 006454 Figure 3-1. Set Up Outriggers and Jacks 2. Place the unit on firm ground that is relatively flat DANGER (less than 5° slope), and then block the wheels to prohibit movement.

  • Page 30: Raising The Mast-Manual Winch

    Operation 6. See Detail E. Rotate each jack handle clockwise to the mast rotation knob to secure the mast in start leveling the trailer. Adjust all three jacks by position. rotating their handles clockwise until they are firmly 4. Using both hands, rotate the winch (B) to slowly in contact with the ground.

  • Page 31: Raising The Mast-Electric Winch (If Equipped)

    Operation Raising the Mast—Electric Winch 1. Set up and level the unit. See Light Tower Setup. (If Equipped) DANGER Electrocution. DO NOT use the unit if electrical cord is cut or worn through. Doing so will result in death or serious injury. (000263a) WARNING Tipping hazard.

  • Page 32: Raising The Mast-Power Zone-Dla (If Equipped)

    Operation is extending at the top sections of the mast. Stop 3. See Figure 2 Figure 3-5. Press the up/down extending the mast when the colored mark (C) on arrows (A) until the mast screen is shown. the second mast section is visible as seen in Detail IMPORTANT NOTE: A limit switch on the main mast section will disconnect power to the electric winch to prevent overextending the mast.

  • Page 33: Prestart Checklist

    Operation Prestart Checklist Starting the Unit (Key Switch Models) Before starting the unit, all items in the prestart checklist must be completed. This checklist applies to both manual and remote starting of the unit. CAUTION WARNING Equipment Damage. Do not continuously crank engine for more than ten seconds.

  • Page 34: Preparing For Start-Up (Power Zone-Dla)

    Operation 3. See Figure 3-8. Turn the key to the right START position and hold it until the engine cranks and starts running. 002354 Figure 3-10. Select AUTO or MANUAL Mode Manually Starting the Unit Figure 3-8. Crank Engine STOP mode is the default start-up setting for all units equipped with the Power Zone–DLA.

  • Page 35: Light Operation (Key Switch Models)

    Operation Light Operation (Key Switch Light Operation (Power Zone– Models) DLA) (If Equipped) Figure 3-12. The lights are turned on and off using WARNING the Power Zone–DLA. To view the light screen, press the ↑ button three times from the Home screen. Burn hazard.

  • Page 36: Wet Stacking

    Operation Wet Stacking Customer Convenience Receptacles The unit is powered by a diesel engine. Diesel engines are subject to “wet stacking” if lightly loaded. Wet Figure 3-14. The unit is equipped with convenience stacking occurs when an engine is run at less than 30% receptacles for powering accessories or tools from the of its full load capacity, causing unburned fuel to generator.

  • Page 37: Shutting Down The Unit (Power Zone-Dla) (If Equipped)

    Operation Shutting Down the Unit (Power 4. See Figure 3-15. If the unit is going to be moved, rotate the mast so the lights face the rear of the unit. Zone–DLA) (If Equipped) Verify with personnel using power supplied by the unit and notify them power will be turned off.

  • Page 38: Manually Lowering The Mast

    Operation WARNING Personal Injury. Stop immediately if the mast hangs up or the winch cable develops slack. Excess slack could cause the mast to collapse, resulting in personal injury or equipment damage. (000265) IMPORTANT NOTE: Contact a GMP ASD immedi- ately if the mast hangs up or the winch cable devel- ops slack.

  • Page 39: Test The Pas

    Operation The PAS system stops the engine by closing an internal 3. Use only an undamaged, outdoor rated, three- valve and obstructing intake air. Shutdown is triggered prong grounded 120VAC extension cord with a automatically by an output from the controller or manually minimum amperage rating of 10A.

  • Page 40: Heated Fuel Filter (If Equipped)

    Operation Heated Fuel Filter (If Equipped) Figure 3-20. An optional heated fuel filter (A) pre- vents diesel fuel from gelling in extremely cold tempera- tures. Heating cycles are automatically controlled by the Power Zone–DLA. 003754 Figure 3-21. Tightening Wheel Lugs a.

  • Page 41: Tying The Unit Down

    Operation 006456 Figure 3-22. Lifting Points • Use the forklift pockets (B) with care. Lift directly from the rear. Avoid approaching the unit at an angle, as this can permanently damage the forklift pockets, tires, or cabinet. Verify any obstructions are clear of the forklift tines before lifting.
  • Page 42 Operation This page intentionally left blank. Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 43: Section 4: Maintenance

    Maintenance Section 4: Maintenance Emissions Information 3. Disconnect the negative (–) terminal on the battery. 4. Attach a “Do Not Start” sign to the control panel to For warranty information, please refer to the diesel signify that the unit is being serviced and reduce engine manual supplied with this unit.

  • Page 44: Basic Maintenance Schedule

    Maintenance • Refer to the engine operator’s manual supplied with the Verify the oil is correct for special operating condi- unit. tions such as a change in season or climate. • DO NOT start the unit if the engine oil level is below the ADD mark on the dipstick.
  • Page 45 Maintenance ® Table 4-2. Basic Maintenance Schedule—MLT6SK (Kubota First Every Every Item Daily Required Hours Hours Hours  Check oil level  Check coolant level  Check fuel level  Check tire pressure  Inspect wheel bearings  Inspect all electrical connections ...

  • Page 46: Resetting The Maintenance Alarms (If Equipped)

    Maintenance Resetting the Maintenance 2. Verify the cable and cable attachments are not damaged. Contact Generac Mobile Products, LLC Alarms (If Equipped) to order a replacement cable if necessary. The Power Zone-DLA controller will display a warning 3. Referring to the “Lift / Let Down” decal on the message when the unit is due for maintenance or winch, turn handle according to the specified service.

  • Page 47: Winch Mechanical Brake

    Maintenance Winch Mechanical Brake The mechanical brake generates heat when loads are Whine or chatter associated with a new mechanical lowered and the wire cable is powered out. Avoid brake is normal and typically disappears with use. overheating the mechanical brake. Overheating the Overheating the mechanical brake may result in mechanical brake may result in permanent damage to, or permanent damage to, or failure of, the brake.
  • Page 48 Maintenance This page intentionally left blank. Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 49: Section 5: Troubleshooting

    Troubleshooting Section 5: Troubleshooting General Troubleshooting WARNING Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury. (000139) Some of the more common problems are listed in the table below.

  • Page 50: Troubleshooting The Lights

    Troubleshooting Troubleshooting the Lights IMPORTANT NOTE: Only a qualified electrician WARNING should troubleshoot or repair electrical problems Burn hazard. Lamps become extremely hot occurring in this equipment. Contact Generac Mobile while in use. Allow 10–15 minutes for cooling Products Technical Service at 1-800-926-9768 for before handling or lowering mast.

  • Page 51: Section 6: Wiring Diagrams

    Wiring Diagrams Section 6: Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 52: Ac Wiring Diagram

    Wiring Diagrams AC Wiring Diagram 90500_E_03.09.18 Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 53: Ac Wiring Diagram-Mlt6Sk And Mlt6Sm Power Zone (If Equipped)

    Wiring Diagrams AC Wiring Diagram—MLT6SK and MLT6SM Power Zone (If Equipped) 90616_B_03.09.18 Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 54: Dc Wiring Diagram-Mlt6Sm

    RED/YEL VIO/YEL RED (PULL) WHT (HOLD) SOLENOID BLU (COM) STARTER SWITCH BK/WT BK/WT FUSE DEUTSCH LINK DEUTSCH ALT B+ 10 11 12 FUEL RELAY A B C D ALT B+ 85 BK/WT 30 RD RD/WT RD/WT BK/WT BK/WT ENG. GND 87 RD/YL RD/YL 86 WT/YL...

  • Page 55: Dc Wiring Diagram-Mlt6Sm Power Zone (If Equipped)

    RD/YL RD (PULL) VI/YL 9 POS PLUG PLUG LOCATION LOWER LOCATION WT (HOLD) TO GND SOLENOID BK/WT POWER - DC RD/BK RD/BK RD/WT BL (COM) POWER + DC RD/VI FUEL RD/YL START FUSE BK/WT BK/WT CHARGE ALT LINK ALT B+ OUTPUT C TO RELAY 1 OUTPUT D...

  • Page 56: Dc Wiring Diagram-Mlt6Sk

    Wiring Diagrams DC Wiring Diagram—MLT6SK 90509_E_6.27.16 Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 57: Dc Wiring Diagram-Mlt6Sk Power Zone (If Equipped)

    9 POS PLUG PLUG LOCATION LOWER LOCATION TO GND BK/WT POWER - DC RD/BK RD/BK RD/WT POWER + DC RD/VI FUEL RD/YL START FUSE CHARGE ALT LINK ALT B+ OUTPUT C TO RELAY 1 TO RELAY 2 OUTPUT D SEE AC DIAGRAM START TO RELAY 3 OUTPUT E...

  • Page 58: Dc Wiring Option-Heated Fuel Filter - Mlt6Sm

    VI/YL HOUR METER RD/VI VI/YL RD/VI VI/YL TO OTHER ENGINE VI/YL COMPONENTS VI/YL VI/YL SPLICE VI/YL 15 AMP 10 AMP 65211-15 CIRCUIT VI/YL SPADE BREAKER TIME DELAY RELAY OPT. RELAY CONNECTOR RD/WT PINK 65049 TO ENG GROUND TO ENG GROUND BK/WT HEATED FUEL...

  • Page 59: Dc Wiring Option-Heated Fuel Filter - Mlt6Sk

    VI/YL HOUR METER RD/VI VI/YL RD/VI VI/YL TO OTHER ENGINE VI/YL COMPONENTS VI/YL VI/YL SPLICE VI/YL 25 AMP 10 AMP 65211-25 CIRCUIT VI/YL SPADE BREAKER TIME DELAY RELAY OPT. RELAY CONNECTOR RD/WT HEATED HEATED FUEL FUEL 65049 FILTER FILTER TO ENG GROUND TO ENG GROUND BK/WT BK/WT...

  • Page 60: Dc Wiring-Electric Winch Option

    Wiring Diagrams DC Wiring—Electric Winch Option TOP SWITCH (DOWN STOP) BOTTOM SWITCH (UP STOP) WINCH TIME DELAY RELAY SWITCH 1 CONTACTOR 1 BK/WT BK/VI BK/VI BK/VI DOWN BATTERY 90596_A_07.19.16 Owner’s Manual for MLT6SM/6SK Light Tower...

  • Page 61: Trailer Lights Wiring

    TO FUEL CKT SPADE SPADE RING - GND AMBER R AMBER L MARKER MARKER SPLICE SPADE SPLICE SPADE SPADE SPADE SPADE VI/YL PANEL BK/WT LIGHT SPADE SPADE SPLICE SPADE LICENSE RED L RED R PLATE MARKER MARKER SPADE SPADE SPADE SPADE SPADE BK/WT...

  • Page 62: Trailer Lights Wiring-Power Zone (If Equipped)

    Wiring Diagrams Trailer Lights Wiring—Power Zone (If Equipped) 90615_A_12.15.15 Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 63 Service Log Section 7: Service Log OIL GRADE:______________________________________ BRAND: __________________________________ COOLANT MIXTURE: ______________________________ BRAND: __________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Hours to Coolant Hours to Coolant Date Oil Level Date Oil Level Service Level Service Level Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 64 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 65 Service Log This page intentionally left blank. Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 66 Service Log This page intentionally left blank. Owner’s Manual for MLT6SM/6SK Light Tower...
  • Page 68 Part No. 17973 Rev. K 03/30/18 ©2018 Generac Mobile Products, LLC All rights reserved. Specifications are subject to change without notice. Generac Mobile Products, LLC No reproduction allowed in any form without prior written 215 Power Drive, Berlin, WI 54923 consent from Generac Mobile Products, LLC.

This manual is also suitable for:

Magnum mlt6skMlt6smMlt6sk3002908801

Table of Contents

Save PDF