Related Manuals for Generac Power Systems MLT4200IF4
Summary of Contents for Generac Power Systems MLT4200IF4
- Page 1 Owner’s Manual Light Tower MLT4200IF4 003975 SAVE THIS MANUAL FOR FUTURE REFERENCE...
- Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
- Page 3 (000004) WARNING California Proposition 65. This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. (000005) Owner’s Manual for MLT4200IF4 Light Tower...
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Page 4: Table Of Contents
Operator Screens ............17 Resetting the Maintenance Alarms ....35 Winch Use, Operation and Maintenance ..35 Section 3: Operation Prior to Use ...............35 Operation ..............35 Light Tower Setup ..........21 Maintenance ..............35 Prestart Checklist ..........22 Owner’s Manual for MLT4200IF4 Light Tower... - Page 5 AC Wiring ............40 AC Wiring—Receptacle Panel ......41 AC Wiring—Receptacle Panel Options (1 of 2) ..........42 AC Wiring—Receptacle Panel Options (2 of 2) ..............43 DC Wiring ............44 DC Wiring for Optional Equipment ....45 Trailer Lights Wiring ..........46 Owner’s Manual for MLT4200IF4 Light Tower...
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Page 6: Section 1: Safety Rules & General Information
These safety alerts cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 7: General Hazards
Property or Equipment Damage. Tighten wheel lug (000139) nuts after first 50 miles to factory specifications. Failure to do so could result in death, serious injury, property or equipment damage. (000235) Owner’s Manual for MLT4200IF4 Light Tower... -
Page 8: Electrical Hazards
Electrocution. DO NOT use the unit if processes. For more information on battery recycling, visit electrical cord is cut or worn through. Doing so will result in death or serious injury. the Battery Council International website at: http:// (000263a) batterycouncil.org Owner’s Manual for MLT4200IF4 Light Tower... -
Page 9: Fuel Hazards
• Equipment connected to the unit overheats. • Sparking occurs. • Engine misfires or there is excessive engine/ generator vibration. • Protective covers are loose or missing. • Ambient air temperature is above 120°F (49°C). Owner’s Manual for MLT4200IF4 Light Tower... -
Page 10: Raising And Lowering The Mast
If for any reason any part of mast hangs up or winch cable develops slack while raising or lowering tower, STOP immediately! Contact a Generac Mobile Products Authorized Service Dealer. • NEVER remove safety pin or pull mast locking pin while tower is up. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 11: Towing Safety
45 mph (72 km/h). Recommended off-road towing speed is 10 mph (16 km/h) or less, depending on terrain. • When towing, maintain extra space between vehicles and avoid soft shoulders, curbs and sudden lane changes. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 12: Safety And Operating Decals
Warning–Moving Parts and Hot Surface Consult Manual Instruction–Disconnect Battery Before Servicing Remote Start Terminal Locations Danger–High Voltage, Consult Manual Danger–Overhead Power Lines Use Caution When Raising or Lowering Mast Instruction–Towing Instructions Primary Filter Secondary Filter High Voltage Owner’s Manual for MLT4200IF4 Light Tower... - Page 13 Fije el mástil en el sujetador de transporte antes de levantarlo o remolcarlo. Bloquer le mât avec un cadenas de transport avant de le soulever ou de le remorquer. Figure 1-1. Decals - External Owner’s Manual for MLT4200IF4 Light Tower...
- Page 14 Vor der Instandsetzung die Batterieverbindungen lösen. Desconecte la batería antes de realizar el servicio técnico. Débrancher la batterie avant de faire l’entretien. Located on battery Located behind control panel Figure 1-2. Decals - Left Side and Interior Owner’s Manual for MLT4200IF4 Light Tower...
- Page 15 WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNING WARNUNG ADVERTENCIA AVERTISSEMENT PRIMARY FILTER SECONDARY FILTER DANGER GEFAHR PELIGRO DANGER DIESEL ULTRA LOW SULFUR FUEL ONLY Figure 1-3. Decals - Right Side and Interior Owner’s Manual for MLT4200IF4 Light Tower...
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Page 16: Section 2: General Information
5 - 7 (20,234 - 28,328) acres (m Trailer Number of Axles Capacity - Axle Rating lbs (kg) 3000 (1361) Tire Size Hitch—Standard — 2" Ball Maximum Tire Pressure Specifications are subject to change without notice. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 17: Unit Dimensions
Unit Dimensions 003976 Figure 2-1. Unit Dimensions MLT4200IF4 115 in. (2.92 m) 70 in. (1.78 m) 30 ft (9.14 m) 68 in. (1.73 m) 140 in. (3.56 m) Specifications are subject to change without notice. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 18: Unit Serial Number Locations
Unit ID Tag Located on inside of front panel VIN Tag Manufactured by Generac Mobile Products, LLC., a subsidiary of Generac Power Systems, Inc. (920) 361-4442 (800) 926-9768 TIRE AND LOADING INFORMATION MANUFACTURED BY/FABRIQUE PAR: Generac Mobile Products LLC... -
Page 19: Component Locations
Figure 2-3. Component Locations Central Lift Point Leveling Jack Mast Rotation Knob Radiator Access Emergency Stop Switch Grounding Stud Control Panel Access Receptacle Panel Tongue Jack Fork Lift Pockets Engine Access Engine Access Fuel Fill Access Owner’s Manual for MLT4200IF4 Light Tower... -
Page 20: Control Panel
General Information Control Panel MAIN BREAKER 240V BREAKER NEUTRAL BONDED TO FRAME Figure 2-4. Control Panel Power Zone–DLA AC/Light Breakers (4) Main Circuit Breaker DC Breaker Control Power Switch Owner’s Manual for MLT4200IF4 Light Tower... -
Page 21: Power Zone-Dla
STOP mode, whether in MANUAL mode or AUTO mode. NOTE: To prevent damage to the generator and connected equipment, remove all loads from the generator by opening all circuit breakers (turn to the OFF [O] position) before pressing the stop button. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 22: Operator Screens
Refer to Light Operation more information. 002544 Figure 2-7. Home Screen Engine Screen • Figure 2-8. The Engine screen displays battery voltage, oil pressure, coolant temperature and fuel level. 002327 Figure 2-9. Lights Screen Owner’s Manual for MLT4200IF4 Light Tower... - Page 23 • Shutdown alarms stop the generator immediately. On initiation of the shutdown condition, the Maintenance screen controller de-energizes all the outputs, including the lights, to remove the load from the generator. Event log screen Owner’s Manual for MLT4200IF4 Light Tower...
- Page 24 Eventually the most recent alarm will display and the cycle begins again. To exit the event log, press the ↑ and ↓ buttons simultaneously to enter the navigation menu. Once entered, cycle to the desired operator screen. Owner’s Manual for MLT4200IF4 Light Tower...
- Page 25 2-15. The About ( ) screen contains information about the controller such as the controller’s date and time, the product and USB identification number, and the application and engine version. 003783 Figure 2-15. About Screen Owner’s Manual for MLT4200IF4 Light Tower...
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Page 26: Section 3: Operation
90°. Reinstall the locking pin. Turn them in the desired direction. the jack handle clockwise to raise the trailer tongue off of the towing vehicle. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 27: Prestart Checklist
Check the engine fan belt tension and condition. Check the engine fan belt guard. Check the engine exhaust system for loose or rusted components. Verify all covers are in place and secure. 003981 Figure 3-2. Pulley Locations Owner’s Manual for MLT4200IF4 Light Tower... -
Page 28: Preparing For Start-Up
LED Lights and Export Power with Load Sense Turn the 240V outlet breaker ON and Load Sense ON. The engine will run at high speed when detecting applied load(s) such as hand tools and low amperage equipment. Owner’s Manual for MLT4200IF4 Light Tower... - Page 29 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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Page 30: Emergency Stop Switch
Manually Starting the Unit. will increase to 95% of full rated power during the first 20 Also following any warnings and information on isolating hours of loaded operation. The unit will provide full rated Owner’s Manual for MLT4200IF4 Light Tower... -
Page 31: Light Operation
1. Once the engine is up to temperature and running under a constant load. It can also cause fouling of smoothly, switch the main circuit breaker ON (I). injectors and buildup on engine valves. Diesel engines Owner’s Manual for MLT4200IF4 Light Tower... -
Page 32: Voltage Regulation
MUST be properly grounded. If these appliances do not have grounded plugs, a ground wire MUST be added between the equipment and the grounding stud on the receptacle panel per the National Electrical Code (NEC), state, and local regulations. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 33: Auto Exercise Timer
The times for the scheduled timers and events are based injury, and damage to equipment or property. (000155) on the internal clock for the controller. Use the corresponding parameters to adjust to the correct time of the day and correct date. Owner’s Manual for MLT4200IF4 Light Tower... - Page 34 Scheduler (6) Start Week 1,2,3,4 Scheduler (6) Duration 0:00:00 Scheduler (7) Start Time 0:00:00 Scheduler (7) Start Day 0 (1=Monday) Scheduler (7) Start Week 1,2,3,4 Scheduler (7) Duration 0:00:00 Scheduler (8) Start Time 0:00:00 Owner’s Manual for MLT4200IF4 Light Tower...
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Page 35: Shutting Down The Unit
Use and Maintenance lowered. The lower radiator hose heater is designed to prevent engine coolant from freezing in extreme cold weather conditions. While the heater is designed to be operated Owner’s Manual for MLT4200IF4 Light Tower... -
Page 36: Removing The Lights For Transportation
Specifications. 10. See Figure 3-10. Check the wheel lugs. Tighten or replace any lugs that are loose or missing. If a tire has been removed for axle service or replaced, Owner’s Manual for MLT4200IF4 Light Tower... -
Page 37: Lifting The Unit
11. Maximum recommended speed for highway towing is 45 mph (72 km/h). Recommended off-road towing speed is not to exceed 10 mph (16 km/h) or less, depending on the terrain. 003985 Figure 3-11. Lift Points Owner’s Manual for MLT4200IF4 Light Tower... - Page 38 Operation This page intentionally left blank. Owner’s Manual for MLT4200IF4 Light Tower...
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Page 39: Section 4: Maintenance
If unit is equipped with the Power Zone controller, verify the Control Power switch is OFF. Otherwise, 004551 verify the key switch is in the OFF position. Figure 4-1. Power Mast Cable Routing Owner’s Manual for MLT4200IF4 Light Tower... -
Page 40: Basic Maintenance Schedule
Check Fan Belt Tension (replace if necessary) Oil Filter Element Replacement Replace Air Filter Element Lubricate Leveling Jacks Replace Heated Fuel Filter (if equipped) Inspect Engine Starting Battery Owner’s Manual for MLT4200IF4 Light Tower... -
Page 41: Resetting The Maintenance Alarms
Figure 4-3. Winch Maintenance be kept lubricated with a thin film of oil or grease. Operation Raising the Lights: The cable must be securely fastened to the object being lifted and to the winch drum. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 42: Jack Maintenance
• For top-wind models, apply a lightweight oil to the screw stem. 002306 002306 Figure 4-4. Jack Maintenance Owner’s Manual for MLT4200IF4 Light Tower... -
Page 43: Section 5: Troubleshooting
Adjust the dusk-to-dawn sensor to increase or decrease light adjustment needed. received. Generator frequency too Turn off main breaker. low. Check if AC frequency is >40hz. If problems persist, contact Generac Mobile Products at 1-800-926-9768 for assistance. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 44: Troubleshooting The Lights
Light breaker tripped. Check light breakers. One or more lights do not turn on Check electronic control to see if lights are on. Lights not turned on. Turn lights on. Owner’s Manual for MLT4200IF4 Light Tower... -
Page 45: Section 6: Wiring Diagrams
Wiring Diagrams Section 6: Wiring Diagrams Mast Junction Box Wiring and Light Connections 00175 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 46: Ac Wiring
RD 14AWG RD 14AWG RD 14AWG TO CNTRL 8 BK/WT RD 14AWG BL 14AWG BL 14AWG BK 14AWG TO CNTRL 7 BK/WT BK 14AWG BK 14AWG BK 14AWG TO CNTRL 6 BK/WT 60HZ 50HZ 90544_C_11.13.14 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 47: Ac Wiring-Receptacle Panel
Wiring Diagrams AC Wiring—Receptacle Panel TO MAIN BREAKER TO NEUTRAL TO GROUND (2x5-20R, 1xTT-30, 1xL14-30R, 2x14-50) 90317_ORG_07.06.11 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 48: Ac Wiring-Receptacle Panel Options (1 Of 2)
30 AMP 30 AMP 30 AMP 50 AMP 20 AMP 20 AMP TWIST LOCK TWIST LOCK TWIST LOCK TWIST LOCK G.F.I G.F.I RECEPTACLE RECEPTACLE RECEPTACLE RECEPTACLE OUTLET OUTLET Receptacle Panel (2x5-20R, 3xL6-30R, 1xL14-50) 90318_ORG_07.06.11 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 49: Ac Wiring-Receptacle Panel Options (2 Of 2)
50 AMP 50 AMP 120 VOLT 120 VOLT 20 AMP 20 AMP TWIST-LOCK TWIST-LOCK 30 AMP 30 AMP G.F.I G.F.I RV RECPTACLE RV RECEPTACLE RECEPTACLE RECEPTACLE OUTLET OUTLET Receptacle Panel (2x5-20R, 2xTT-30, 2x14-50) 90355_ORG_07.06.11 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 50: Dc Wiring
Wiring Diagrams DC Wiring 90545_B_11.14.14 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 51: Dc Wiring For Optional Equipment
Wiring Diagrams DC Wiring for Optional Equipment 90323_K_06.04.14 Owner’s Manual for MLT4200IF4 Light Tower... -
Page 52: Trailer Lights Wiring
Wiring Diagrams Trailer Lights Wiring SPADE SPADE 90341_B_12.20.13 Owner’s Manual for MLT4200IF4 Light Tower... - Page 53 ______________________________________________ ______________________________________ ______________________________________________ ______________________________________ ______________________________________________ ______________________________________ ______________________________________________ ______________________________________ ______________________________________________ ______________________________________ Hours to Coolant Date Oil Level ______________________________________ Service Level ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ Owner’s Manual for MLT4200IF4 Light Tower...
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- Page 58 Part No. 37096 Rev. B 3/24/17 ©2017 Generac Mobile Products All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Mobile Products.
- Page 59 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...