Table of Contents
Troubleshooting
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Summary of Contents for Generac Power Systems MLT3060MV
- Page 1 Owner’s Manual Light Tower MLT3060MV • MLT3060KV SN _______________ and higher For technical assistance contact: www.generacmobileproducts.com Technical Support 1-800-926-9768 SAVE THIS MANUAL FOR FUTURE REFERENCE...
- Page 2 Use this page to record important information about your light tower Record the information found on your unit data label on (Unit Serial this page. See unit serial number location Unit Model No. Number Locations). The label plate is affixed to the inside partition, to the left of the control panel console.
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Page 3: Table Of Contents
Table of Contents Section 1:Introduction and Safety Auxiliary Outlets ..........16 Wet Stacking ............16 Introduction ............1 Read This Manual Thoroughly ........1 Engine Derating ..........16 How to Obtain Service ..........1 Shutting Down the Unit ........17 Safety Rules ............1 Lowering the Mast .......... - Page 4 This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
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Page 5: Section 1:Introduction And Safety
Section 1: Introduction and Safety Introduction Safety Rules Thank you for purchasing a Generac Mobile product. This The manufacturer cannot anticipate every possible unit has been designed to provide high performance, circumstance that might involve a hazard. The warnings in efficient operation, and years of use when maintained this manual, and on tags and decals affixed to the unit are, properly. -
Page 6: General Hazards
Introduction and Safety General Hazards Explosion and Fire Hazards DANGER DANGER Asphyxiation. Running engines produce Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel carbon monoxide, a colorless, odorless, in a well ventilated area. Keep fire and spark poisonous gas. -
Page 7: Electrical Hazards
Introduction and Safety Electrical Hazards Battery Hazards DANGER DANGER Electrocution. In the event of electrical accident, Electrocution. Do not wear jewelry while immediately shut power OFF. Use non-conductive working on this equipment. Doing so will implements to free victim from live conductor. Apply result in death or serious injury. -
Page 8: Fuel Hazards
Introduction and Safety Fuel Hazards Operating Safety DANGER Positioning the Unit Explosion and fire. Fuel and vapors are extremely DANGER flammable and explosive. No leakage of fuel is High Voltage. Verify area above unit is clear permitted. Keep fire and spark away. Failure to do of overhead wires and obstructions. -
Page 9: Raising And Lowering The Mast
Introduction and Safety Raising and Lowering the Mast Service Safety WARNING This unit uses high voltage circuits capable of causing serious injury or death. Only a qualified and licensed Electrocution. Do not set up or operate electrician should troubleshoot or repair problems this unit if severe weather is expected. -
Page 10: Towing Safety
Introduction and Safety Towing Safety Reporting Trailer Safety Defects Towing a trailer requires care. Both the trailer and vehicle If you believe your trailer has a defect which could cause must be in good condition and securely fastened to each a crash or could cause injury or death, you should other to reduce the possibility of an accident. -
Page 11: Section 2:General Information
Section 2: General Information Specifications Description Unit of Measure MLT3060MV MLT3060KV Engine ® ® Make — Mitsubishi Kubota Model — D1005 Type — Diesel, liquid cooled, 4-stroke Diesel, liquid cooled, 4-stroke Cylinders Displacement 58.1 (0.95) 61.08 (1.00) Horsepower—Prime hp (kW) 11.3 (8.4) -
Page 12: Unit Dimensions
General Information Unit Dimensions 004561 Figure 2-1. Unit Dimensions 117 in (3 m) 111 in (2.8 m) 25 ft (7.6 m) 49 in (1.25 m) 98 in (2.5 m) Owner’s Manual for Mobile Light Tower... -
Page 13: Unit Serial Number Locations
General Information Unit Serial Number Locations Refer to the illustration to locate the unit ID tag and on these tags. Record the information from these tags so Vehicle Identification Number (VIN) tag on the unit. it is available if the tags are lost or damaged. When Important information, such as the unit serial number, ordering parts or requesting assistance, you may be model number, VIN and tire loading information are found... -
Page 14: Component Locations
General Information Component Locations 004482 Figure 2-3. Component Locations Upper forklift pocket (2 locations) Engine exhaust Central lifting point Radiator access panel Fuel fill Mast rotation knob Fuel tank Electric winch Battery Radiator Generator M Control panel G Lower forklift pocket/tie-down point (4 locations) Jacks attached to outriggers Owner’s Manual for Mobile Light Tower... -
Page 15: Control Panel
General Information Control Panel BALLAST INDICATOR LIGHTS MAIN BREAKER 240V TURN MAIN BREAKER MAST LIGHT SWITCHES 400W 400W 120V Flagger Station Switches BREAKER GLOW PLUG GLOW INDICATOR PLUG START 120V 240V BREAKER NEUTRAL BONDED TO FRAME 004548 Figure 2-4. Control Panel (A) Main Circuit Breaker (G) DC Circuit Breaker This 240V (40A) breaker will disconnect power to the... - Page 16 General Information This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
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Page 17: Section 3:Operation
Section 3: Operation Light Tower Setup DETAIL C DETAIL D DETAIL G 004556 DETAIL H Figure 3-1. Set-Up Components 4. A grounding stud (C) is located on the frame of the DANGER trailer near the trailer tongue. For grounding requirements, follow National Electrical Code High Voltage. -
Page 18: Prestart Checklist
Operation Prestart Checklist Before starting the unit, all items in the prestart check- list must be completed. This checklist applies to both manual and remote starting of the unit. WARNING Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury. -
Page 19: Starting The Unit
Operation seconds or until the glow plug indicator turns red. WARNING (Kubota units do not have a glow plug indicator). Tipping hazard. Do not extend the mast beyond the colored mark on the second mast section. The unit GLOW can become unstable and tip or fall, causing injury. PLUG (000262) WARNING... -
Page 20: Light Operation
Operation Light Operation Auxiliary Outlets Figure 3-7. Depending upon the model, the control WARNING panel is equipped with one or two 120V GFCI (A) and a Burn hazard. Never operate lights with a 240V Twist Lock (B) outlet for running accessories or damaged or missing lens cover. -
Page 21: Shutting Down The Unit
Operation Shutting Down the Unit WARNING Check with personnel using power supplied by the unit Personal Injury. Stop immediately if the mast hangs and let them know the power is going to be turned off. up or the winch cable develops slack. Excess slack Verify the power shutdown will not create any hazards by could cause the mast to collapse, resulting in personal accidentally turning off equipment that needs to remain... -
Page 22: Towing The Unit
Operation 6. When the mast is completely down, install the tighten the lugs, in the order shown, to the winch motor assembly, securing it with the screws. following specifications: Towing the Unit Once the engine is shut down and the mast and lights are properly stowed, follow these steps to prepare the unit for towing. - Page 23 Operation 004490 Figure 3-11. Lifting Point Owner’s Manual for Mobile Light Tower...
- Page 24 Operation This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
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Page 25: Section 4:Maintenance
Section 4: Maintenance Emissions Information serviced and will reduce the chance of someone inadvertently trying to start the unit. For warranty information, please refer to the diesel engine manual supplied with this unit. Cleaning the Unit Always clean the Light Tower after each use to remove Daily Walk-Around Inspection dust, grease, mud, or spilled fuel or oil. -
Page 26: Basic Maintenance Schedule
Maintenance the mast lock bar spring is not broken or missing. • Add oil only if the oil level is below the add mark on Check the operation of the mast lock bar. the dipstick. DO NOT OVERFILL. • Verify the wheel lugs are present and properly •... - Page 27 Maintenance Basic Maintenance Schedule—Kubota Engine 1,000 Maintenance Activity Daily 1 Yr Check oil level Check coolant level Check fuel level Check tire pressure Check all electrical connections Inspect radiator fins for debris, clean as required ...
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Page 28: Winch Use, Operation, And Maintenance
Maintenance Winch Use, Operation, and • Periodically clean and grease the brake assembly. This will ensure proper performance and extend Maintenance the life of the winch. If winch seems to labor or get • excessively hot during the lowering of loads, the Keep the winch free of dirt, oil, grease, water and brake will need to be serviced or replaced. -
Page 29: Jack Maintenance
Maintenance Jack Maintenance The following procedures should be performed at least annually. For side-wind models, the internal gearing and bushings of the jack must be kept lubricated. • Apply a small amount of automotive grease (A) to the internal gearing by removing the jack cover, or if equipped, use a needle nose applicator or standard grease gun on the lubrication point found on the side of the jack near the crank. - Page 30 Maintenance This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
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Page 31: Section 5:Troubleshooting
Section 5: Troubleshooting General Troubleshooting Some of the more common problems are listed in the WARNING table below. This information is intended to be a check or verification that simple causes can be located and fixed. Risk of burns. Allow engine to cool before draining oil or coolant. -
Page 32: Troubleshooting The Lights
Troubleshooting Troubleshooting the Lights IMPORTANT NOTE: Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment. Contact Generac Mobile Technical Service at 1-800-926-9768 for assistance if you have any questions, or if problems persist. WARNING WARNING Burn hazard. -
Page 33: Section 6:Wiring Diagrams
Section 6: Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 Owner’s Manual for Mobile Light Tower... -
Page 34: Ac Wiring
Wiring Diagrams AC Wiring 90347_E_02.21.19 Owner’s Manual for Mobile Light Tower... -
Page 35: Dc Wiring-Mitsubishi
Wiring Diagrams DC Wiring—Mitsubishi 10000044660_B_02.07.19 Owner’s Manual for Mobile Light Tower... -
Page 36: Dc Wiring-Kubota
Wiring Diagrams DC Wiring—Kubota 90339_E_01.30.14 Owner’s Manual for Mobile Light Tower... -
Page 37: Dc Wiring-Electric Winch
Wiring Diagrams DC Wiring—Electric Winch Owner’s Manual for Mobile Light Tower... -
Page 38: Dc Wiring Diagrams-Options (If Equipped)
Wiring Diagrams DC Wiring Diagrams—Options (If Equipped) Owner’s Manual for Mobile Light Tower... -
Page 39: Trailer Lights
Wiring Diagrams Trailer Lights 90341_B_12.20.13 Owner’s Manual for Mobile Light Tower... - Page 40 Wiring Diagrams This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
- Page 41 Wiring Diagrams This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
- Page 42 Wiring Diagrams This page intentionally left blank. Owner’s Manual for Mobile Light Tower...
- Page 44 Part No. 10000045550 Rev. B 01/13/2020 ©2020 Generac Mobile Products, LLC All rights reserved. Generac Mobile Products, LLC Specifications are subject to change without notice. 215 Power Drive, Berlin, WI 54923 No reproduction allowed in any form without prior written GeneracMobileProducts.com │800-926-9768 │920-361-4442 consent from Generac Mobile Products, LLC.
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