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Summary of Contents for Generac Power Systems MLT4060M
- Page 1 Owner’s Manual Light Tower MLT4060M • MLT4060K • MLT4080K For technical assistance contact: www.generacmobileproducts.com Technical Support 1-800-926-9768 SAVE THIS MANUAL FOR FUTURE REFERENCE...
- Page 2 Use this page to record important information about your Light Tower Record the information found on your unit data label on this page. See unit serial number location (Unit Serial Unit Model Number Number Locations). The label plate is affixed to the inside partition, to the left of the control panel console.
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Page 3: Table Of Contents
Prior to Use ...............25 Unit Serial Number Locations ......10 Operation ..............25 Component Locations ........11 Maintenance ..............25 Control Panel - MLT4060M, MLT4060K ....12 Optional Lower Radiator Hose Heater Use Control Panel Features and Functions ......12 and Maintenance ..........26 Control Panel - MLT4080K ........13 Trailer Wheel Bearings ........ - Page 4 Section 5:Troubleshooting General Troubleshooting ........27 Troubleshooting the Lights ......28 Section 6:Wiring Diagrams Mast Junction Box Wiring and Light Connections ............29 AC Wiring ............30 DC Wiring - Mitsubishi ........31 DC Wiring - Kubota ..........32 DC Wiring for Optional Equipment ....33 Trailer Lights Wiring ..........34 Section 7:Service Log Owner’s Manual for MLT Light Tower...
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Page 5: Section 1: Introduction And Safety
Introduction and Safety Section 1: Introduction and Safety Introduction How to Obtain Service Thank you for purchasing a Generac Mobile Products LLC When the unit requires servicing or repairs, contact a Generac product. This unit has been designed to provide high Mobile Products Authorized Service Dealer (ASD) for performance, efficient operation, and years of use when assistance. -
Page 6: Safety Symbols And Meanings
Introduction and Safety Safety Symbols and Meanings General Hazards Throughout this publication, and on tags and decals affixed DANGER to the unit, DANGER, WARNING, CAUTION and NOTE Asphyxiation. Running engines produce blocks are used to alert personnel to special instructions carbon monoxide, a colorless, odorless, about a particular operation that may be hazardous if poisonous gas. -
Page 7: Explosion And Fire Hazards
Introduction and Safety Explosion and Fire Hazards Electrical Hazards DANGER DANGER Electrocution. In the event of electrical accident, Explosion and Fire. Fuel and vapors are immediately shut power OFF. Use non-conductive extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark implements to free victim from live conductor. -
Page 8: Battery Hazards
Introduction and Safety Battery Hazards • DO NOT operate with the fuel tank cap loose or missing. DANGER Engine Safety Electrocution. Do not wear jewelry while working on this equipment. Doing so will Internal combustion engines present special hazards result in death or serious injury. during operation and fueling. -
Page 9: Starting The Unit
Introduction and Safety Starting the Unit Raising and Lowering the Mast DANGER WARNING Electrocution. Do not set up or operate Electrocution. DO NOT use the unit if this unit if severe weather is expected. electrical cord is cut or worn through. Doing Lightning strikes can kill or cause severe injury so will result in death or serious injury. -
Page 10: Service Safety
Introduction and Safety Service Safety • Before towing the trailer, verify that the weight of the trailer is equal across all tires. On trailers with This unit uses high voltage circuits capable of causing adjustable height hitches, adjust the angle of the serious injury or death. -
Page 11: Section 2: General Information
General Information Section 2: General Information Specifications DESCRIPTION UNITS MLT4060M MLT4060K Engine Make/Brand — MITSUBISHI KUBOTA Model — L3E-W461ML D1005-E3BG1-MGM-1 EPA Tier — Type — Diesel, liquid cooled, 4-stroke Horsepower - prime hp (kW) 10.5 (7.8) 11.7 (8.7) Horsepower - standby hp (kW) 12.2 (9.1) - Page 12 General Information DESCRIPTION UNITS MLT4080K Engine Make/Brand — KUBOTA Model — D1105-E3BG EPA Tier — Type — Horsepower - prime hp (kW) 13.5 (10.1) Horsepower - standby hp (kW) 15.4 (11.5) Operating Speed 1800 Displacement 68.53 (1.12) Cylinders Fuel Consumption—Full Load gph (Lph) 0.89 (3.37) Battery Type—Group Number...
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Page 13: Unit Dimensions
General Information Unit Dimensions 004565 Figure 2-1. Unit Dimensions MLT4060M/K 170 in 70 in 30 ft 68 in 140 in MLT4080M/K (4.32 m) (1.78 m) (9.14 m) (1.73 m) (3.56 m) Specifications are subject to change without notice. Owner’s Manual for MLT Light Tower... -
Page 14: Unit Serial Number Locations
General Information Unit Serial Number Locations Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN and tire loading information are found on these tags. -
Page 15: Component Locations
General Information Component Locations LEFT SIDE RIGHT SIDE 004567 Figure 2-3. Component Locations Mast rotation knob Battery Fuel fill Central lifting point Control box Outriggers Engine exhaust Radiator Engine access Forklift pockets Upper forklift pockets — — Owner’s Manual for MLT Light Tower... -
Page 16: Control Panel - Mlt4060M, Mlt4060K
General Information Control Panel - MLT4060M, MLT4060K BALLAST INDICATOR LIGHTS MAIN BREAKER 240V TURN MAIN BREAKER MAST LIGHT SWITCHES 120V BREAKER GLOW PLUG GLOW INDICATOR PLUG START 120V 240V BREAKER NEUTRAL BONDED TO FRAME 009003 Figure 2-4. Control Panel Control Panel Features and Functions (F) Engine Hour Meter Keeps track of engine hours for service. -
Page 17: Control Panel - Mlt4080K
General Information Control Panel - MLT4080K BALLAST INDICATOR LIGHTS MAIN BREAKER 240V TURN MAIN BREAKER MAST LIGHT SWITCHES 120V 120V BREAKER BREAKER GLOW PLUG 240V START BREAKER 120V 120V 240V BREAKER NEUTRAL BONDED TO FRAME 004554 Figure 2-5. Control Panel Control Panel Features and Functions (F) Engine Hour Meter Keeps track of engine hours for service. - Page 18 General Information This page intentionally left blank. Owner’s Manual for MLT Light Tower...
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Page 19: Section 3:Operation
Operation Section 3: Operation Light Tower Setup DETAIL D DETAIL G DETAIL C DETAIL H 004568 Figure 3-1. Set Up Outriggers and Jacks the jack handle clockwise to raise the trailer tongue DANGER off the towing vehicle. High Voltage. Verify area above unit is clear 4. -
Page 20: Prestart Checklist
Operation Prestart Checklist Before starting the unit, all items in the prestart check- list must be completed. This checklist applies to both manual and remote starting of the unit. WARNING DETAIL A DETAIL C DETAIL E Consult Manual. Read and understand manual STOP completely before using product. -
Page 21: Starting The Unit
Operation IMPORTANT NOTE: Contact a Generac Mobile Prod- 2. See Figure 3-4. Turn the key on the Engine Start ucts Authorized Service Dealer immediately if the switch to the left and hold key in GLOW PLUG mast hangs up or the winch cable develops slack. position for 10-15 seconds or until the glow plug indicator turns red. -
Page 22: Automatic Shutdown
Operation 4. See Figure 3-6. Release the key, it will move to the 3. Switch the individual circuit breakers for the lights RUN position. (B) ON (I), one at a time. 4. The ballast indicator lights (C) will turn on and continue to get brighter as the lights warm up, and GLOW then remain on. -
Page 23: Wet Stacking
Operation Wet Stacking The unit is powered by a diesel engine. Diesel engines GLOW are susceptible to wet stacking if lightly loaded. Wet PLUG stacking occurs when an engine is run at less than 30% START of its full load capacity, causing unburned fuel to accumulate in the exhaust system. -
Page 24: Removing The Lights For Transportation
Operation Removing the Lights for NOTE: A film of grease on the coupler will extend coupler life and eliminate squeaking. Wipe the coupler Transportation clean and apply fresh grease each time the unit is towed. 1. See Figure 3-10. On units equipped with quick 4. -
Page 25: Lifting The Unit
Operation Lifting the Unit Follow these steps to prepare the unit for lifting: 1. Verify the equipment being used to lift the unit is in good condition and has sufficient capacity. For approximate weights, refer to Specifications. 2. See Figure 3-12. - Page 26 Operation This page intentionally left blank. Owner’s Manual for MLT Light Tower...
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Page 27: Section 4:Maintenance Emissions Information
Maintenance Section 4: Maintenance Emissions Information Attach a “Do Not Start” sign to the control panel. This will notify everyone that the unit is being For warranty information, please refer to the diesel serviced and will reduce the chance of someone engine manual supplied with this unit. -
Page 28: Basic Maintenance Schedule
Maintenance Basic Maintenance Schedule • DO NOT start the unit if the engine oil level is below the add mark on the dipstick. Refer to the original equipment manufacturer’s operating • Normal operating level is in the cross-hatch pattern manual for a complete list of maintenance requirements. between the full and add markings on the dipstick. -
Page 29: Winch Use, Operation And Maintenance-Manual
Maintenance Table 4-2. Basic Maintenance Guide (Kubota) 1000 Item Daily Hours Hours Hours Hours Hours Hours Year Check Oil Level Check Coolant Level Check Fuel Level Check Tire Pressure Check All Electrical Connections Inspect Radiator Fins For Debris, Clean As ... -
Page 30: Optional Lower Radiator Hose Heater Use And Maintenance
Maintenance lubrication of wheel bearings. Wipe any excess grease from the hub with a clean cloth and replace the rubber plug when finished. The minimum recommended lubrication is every 12 months or 12,000 miles (19,312 km); more frequent lubrication may be required under extremely dusty or damp operating conditions. -
Page 31: Section 5:Troubleshooting
Troubleshooting Section 5: Troubleshooting General Troubleshooting WARNING Some of the more common problems are listed in the table below. This information is intended to be a check or Risk of burns. Allow engine to cool before verification that simple causes can be located and fixed. draining oil or coolant. -
Page 32: Troubleshooting The Lights
Troubleshooting Troubleshooting the Lights WARNING IMPORTANT NOTE: Only a qualified electrician should troubleshoot or repair electrical problems Burn hazard. Lamps become extremely hot occurring in this equipment. Contact Generac Mobile while in use. Allow 10–15 minutes for cooling Products Technical Service at 1-800-926-9768 for before handling or lowering mast. -
Page 33: Section 6:Wiring Diagrams
Wiring Diagrams Section 6: Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 Owner’s Manual for MLT Light Tower... -
Page 34: Ac Wiring
Wiring Diagrams AC Wiring 90347_E_06.21.14 Owner’s Manual for MLT Light Tower... -
Page 35: Dc Wiring - Mitsubishi
Wiring Diagrams DC Wiring - Mitsubishi Owner’s Manual for MLT Light Tower... -
Page 36: Dc Wiring - Kubota
Wiring Diagrams DC Wiring - Kubota 90339_E_01.30.14 Owner’s Manual for MLT Light Tower... -
Page 37: Dc Wiring For Optional Equipment
Wiring Diagrams DC Wiring for Optional Equipment 90323_K_06.04.14 Owner’s Manual for MLT Light Tower... -
Page 38: Trailer Lights Wiring
Wiring Diagrams Trailer Lights Wiring 90341_B_12.20.13 Owner’s Manual for MLT Light Tower... -
Page 39: Section 7:Service Log
Service Log Section 7: Service Log OIL GRADE:______________________________________ BRAND: __________________________________ COOLANT MIXTURE: ______________________________ BRAND: __________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Hours to Coolant Hours to Coolant Date Oil Level Date Oil Level Service Level Service Level Owner’s Manual for MLT Light Tower... - Page 40 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 41 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 42 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 44 Part No. 10000045518 Rev. A 02/08/2019 ©2019 Generac Mobile Products, LLC All rights reserved. Generac Mobile Products, LLC Specifications are subject to change without notice. 215 Power Drive, Berlin, WI 54923 No reproduction allowed in any form without prior written GeneracMobileProducts.com │800-926-9768 │920-361-4442 consent from Generac Mobile Products, LLC.
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