Related Manuals for Cadel SATURNO 16
Summary of Contents for Cadel SATURNO 16
- Page 1 INSTALLER MANUAL Pellet Stove ©2020 CADEL srl | All rights reserved - Tutti i diritti riservati SATURNO 16 - 24...
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Page 2: Table Of Contents
16.8 ELECTRICAL CONNECTIONS SATURNO ....32 SUMMARY 17 SPECIAL MAINTENANCE ......32 1 MANUAL SIMBOLOGY ........3 17.1 INTRODUCTION .............32 2 PACKAGING AND HANDLING ......3 17.2 PERIODIC CLEANING PERFORMED BY A QUALIFIED 2.1 PACKAGING .............3 TECHNICIAN "SATURNO" ..........33 2.2 STOVE HANDLING............3 17.3 PIPE UNIT CLEANING ..........33 3 CHIMNEY FLUE ..........4 17.4 CLEANING THE SMOKE DUCT AND FITTING 3.1 INTRODUCTION ............4... -
Page 3: Manual Simbology
MANUAL SIMBOLOGY USER AUTHORISED TECHNICIAN (ONLY to interpret or the Stove-manufacturer or the Authorized Techni- cian of Technical Assistance Service approved by the Stove-manufacturer) SPECIALIZED STOVE-REPAIRER CAUTION: READ CAREFULLY THE NOTE CAUTION: DANGER OR IRREVERSIBLE DAMAGE POSSIBILITY • The icons with the stylized figures indicates whom the subject dealt in the paragraph is addressed to (between the User and/ or the Authorized Technician and/or the Specialized Stove-repairer). -
Page 4: Chimney Flue
CHIMNEY FLUE INTRODUCTION This chapter about the Chimney Flue has been drawn up in cooperation with Assocosma (www.assocosma.org) and is based on European Standards (EN 15287 - EN 13384 - EN 1856 - EN 1443) and UNI 10683:2012. It provides instructions for a good and correct execution of the chimney flue but it does not absolutely replace the current stan- dards which the qualified manufacturer/installer should comply with. -
Page 5: Technical Features
TECHNICAL FEATURES Fig. 2 - Inclined roof LEGEND Fig. 2 Height over the ridge of the roof = 0,5 mt Roof inclination ≥ 10° 90° Measured distance at 90° from the roof surface = 1,3 mt • The chimney flue must be sealed from fumes. •... -
Page 6: Height-Depression
Fig. 3 - Example of label HEIGHT-DEPRESSION The depression (draught) of a chimney flue depends also on its height. Check the depression with the values provided at FEATU- RES a pag. 43. Minimum height 3,5 meters. MAINTENANCE • The fumes extraction pipes (fumes conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked by an expert stove-repairer, in compliance with current regulations, with the instructions of the stove-manufacturer and the directives of your insurance company. -
Page 7: Chimney Components
CHIMNEY COMPONENTS Fig. 5 - Chimney components LEGEND Fig. 5 Chimney pot Fume outlet Chimney flue Termal insulation External wall Chimney union Fume pipe Heat generator Inspection door T-union with inspection plug CHIMNEY FLUE CONNECTION SATURNO The connection between the flue and the appliance must be via a smoke duct compliant to EN 1856-2. The connecting section must extend no more than 4 m horizontally, with a minimum slope of 3% and with a maximum of 3 x 90°... -
Page 8: Examples Of Correct Installation
EXAMPLES OF CORRECT INSTALLATION Fig. 6 - Example 1 LEGEND Fig. 6 Insulating material Reduction from Ø100 to Ø80 mm Inspection plug Minimum safety distance = 0,5 mt • Chimney flue installation Ø100/120 mm with an enlarged drilling for pipe transit. Fig. -
Page 9: Combustion Air
• Old chimney flue with an inserted pipe of minimum Ø100/120 mm and with an external door which enables the chimney cleaning. Fig. 8 - Example 3 LEGEND Fig. 8 Insulating material Inspection plug Minimum safety distance = 0,5 mt •... - Page 10 Fig. 9 - DIRECTLY FROM OUTSIDE Fig. 10 - INDIRECTLY FROM THE ADJACENT ROOM LEGEND Fig. 10 AIR INLET ROOM TO BE VENTILATED INCREASE OF THE GAP UNDER THE DOOR Fig. 11 - Air inlet for sealed-chamber installation DISTANCE (metres) The air inlet must be at a distance of: 1,5 m BELOW...
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Page 11: Combustion Air Saturno
COMBUSTION AIR SATURNO During operation a certain amount of air is drawn from the room where the product is installed and this air must be supplemented through an external air inlet. In this product the combustion air enters directly from tube A independently; but if the user so wishes, he can connect the combu- stion air inlet A with the flexible hose B, using the clamp C. -
Page 12: Preparation And Unpacking Saturno
PREPARATION AND UNPACKING SATURNO The product is supplied in a single package. Open the package, remove the accessories, any straps, cardboard and polystyrene and take the appliance off the pallet. To remove the product from the pallet you must extract the movable part of the insert and take out the four Phillips screws securing it to the pallet. -
Page 13: Overall Dimensions
OVERALL DIMENSIONS SATURNO DIMENSIONS SATURNO... -
Page 14: Preliminary Steps
PRELIMINARY STEPS PRELIMINARY STEPS Proceed as follows to release the fixed part of the insert: • remove the two screws “t” on the front SATURNO... - Page 15 • take out the mobile part of the insert Attention! When the movable part is extracted insert the “B” support provided under it to avoid the sliding guides on the insert tipping over or breaking. • to make it easier to hold, take the two optional handles “M” and fasten them to the insert •...
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Page 16: Saturno Frame Assembly
SATURNO FRAME ASSEMBLY • The “C” frame is in the packaging and the four “x” screws are already fixed on the product. • Assemble the frame and tighten the right-hand screws with the door open; then close the door and tighten the two left-hand screws. -
Page 17: Type Of Fastening Saturno
TYPE OF FASTENING SATURNO HOW TO FASTEN THE INSERT It is mandatory to anchor the product to a surface since, during annual maintenance operations by the authorised technician, or when the fuel is loaded, the combustion chamber may be extracted from its seat with the aid of two retractable guides. The pro- duct can be anchored to an existing surface (which must have certain characteristics) or it can be fastened to the optional support. -
Page 18: Fastening To The Horizontal Support
Lt (anchor bolt P (Minimum Hole Øf (drill bit diame- S (Max Object TYPE Screw Ø V x Lv length) depth) ter) thickness) LH 10 50 mm 8x60 mm 70 mm 10 mm 10 mm Fastening to an existing surface POSITION DESCRIPTION FIXED INSERT PART... -
Page 19: Minimum Distances Saturno
Take the movable part off the insert and connect the fixed part “A” to the support “S” with the bracket “T” and screws “k” provided. MINIMUM DISTANCES SATURNO It is recommended to install the stove detached from any walls and/or furniture, with a minimum clearance to allow effective aeration of the appliance and a good distribution of heat in the room. - Page 20 MODEL NON-FLAMMABLE WALLS FLAMMABLE WALLS SATURNO 16-24 A = 20 mm - B = 20 mm A = 220+30 mm (INSULATION) B = 70+30 mm (INSULATION) If the floor is made of combustible material, we recommend using a protector made of incombustible material (steel, glass) that also protects the front part from any falling burnt particles during cleaning.
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Page 21: Saturno Insertion Hole
SATURNO INSERTION HOLE The hole to be made on the wall is 900*715 mm. These measurements allow the frame to cover the gap that remains between the product and the hole and also allow the product to be removed if maintenance needs to be performed and/or parts replaced. DO NOT USE THE DEVICE WITHOUT SUITABLE CASING, the product must be cased in a specific plasterboard/wall structure. -
Page 22: Example Of Placement At A 45° Angle
EXAMPLE OF PLACEMENT AT A 45° ANGLE PELLET LOADING CHUTE ASSEMBLY Another choice to be made before placing the product is to define which side to install the chute on for loading the fuel. The pellet loader is delivered with two clamps, the connection pipe and the slide with a small hatch, all inside the same packaging of the VIVO 90 HYDRO insert. -
Page 23: Right Chute Side Assembly Saturno
RIGHT CHUTE SIDE ASSEMBLY SATURNO When opting for side chute installation, the distance from the machine axis to the wall must be 68.2 cm maximum (picture on the side). To position the chute, proceed as follows: • Connect the pipe supplied to Vivo 80 Pellet ensuring it is rotated to the side, and fasten it with the clamp. •... -
Page 24: Electrical Connection Saturno
Fig. 18 - Rear outlet ELECTRICAL CONNECTION SATURNO 15.1 ELECTRICAL CONNECTION SATURNO All electrical connections must be connected by qualified personnel in compliance with laws in force in each Country; using suitable equipment and following the diagram provided in this booklet. All operations must be performed with the 230V 50 Hz mains supply cable disconnected. -
Page 25: Plumbing Connection
The cable must never come into contact with the smoke exhaust pipe or any other part of the stove. The power outlet must be external to the plasterboard / wall structure recess, in an accessible position and clearly visible by the maintenance technician. STOVE POWER SUPPLY SATURNO Connect the power cable to the back of the stove and then to a wall socket. -
Page 26: Connection Diagram Saturno
16.2 CONNECTION DIAGRAM SATURNO Fig. 20 - Connection diagram SATURNO LEGEND Fig. 10 3/4”M heating water delivery 3/4”M heating water return System filling 1/2” System outlet 1/4”M (see image on next page) 16.3 3 BAR DISCHARGE VALVE SATURNO The safety valve that can be inspected is found on the back of the stove, under the pump. It is MANDATORY to connect the safety drain to a rubber pipe that can withstand a temperature of 110°C and that reaches the outside for any water outlet. -
Page 27: Washing The System
Fig. 21 - Discharge valve LEGEND Fig. 21 3 bar CE PN10, TMAX 110°C safety valve ATTENTION: 110°C !! 16.4 WASHING THE SYSTEM The connections must be easy to disconnect via pipe unions with swivel fittings. Install suitable gate valves on the heating system pipes. A safety valve must be installed on the system. To protect the heating system from harmful corrosion, build-ups or deposits, it is extremely important before installing the ap- pliance to wash the system in compliance with the UNI 8065 standard (water treatment in heating systems for domestic use), using appropriate products. -
Page 28: Filling The System Saturno
16.5 FILLING THE SYSTEM SATURNO To fill the system, the stove can be equipped with an end piece (optional) with a non-return valve (D) for manual filling of the heating system (if the optional is not installed, the filling tap on the main boiler will be used). During this operation, any air in the system is released from the automatic vent valve located under the top. -
Page 29: System Configuration Saturno
16.7 SYSTEM CONFIGURATION SATURNO AIR STOVE PRINCIPLE DIAGRAMS The following diagrams are to be used only as a guideline. For proper connection, always fol- low the notes of the plumbing and heating installer. The plumbing system must meet local, regional, or national regulations in force. Installation and verification of operation is to be performed only by specialised, authorised personnel. - Page 30 CONFIGURATION 3 Fig. 25 - 3°ST CONFIGURATION CONFIGURATION 4 Fig. 26 - 4°ST CONFIGURATION SATURNO...
- Page 31 CONFIGURATION 5 Fig. 27 - 5°ST CONFIGURATION LEGENDA Fig. 24-Fig. 25-Fig. 26-Fig. 27 SATURN HEATING DELIVERY HEATING RETURN ZONE VALVES HEATING BODIES DOMESTIC HOT WATER SANITARY COLD WATER SANITARY WATER BOILER DIVERTER VALVE BOILER THERMOSTAT THERMOSTATIC MIXING VALVE 10 kΩ NTC PROBE β3434 SANITARY WATER HEATING PUFFER HEATING SYSTEM CIRCULATOR THERMOSTAT PUFFER...
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Page 32: Electrical Connections Saturno
16.8 ELECTRICAL CONNECTIONS SATURNO Fig. 28 - Terminal block with 10 pins CONTACTS POS.1-2 EXTERNAL THERMOSTAT/PUFFER THERMOSTAT POS.3-4 PUFFER/BOILER PROBE POS.5 EARTHING POS.6-7 ADDITIONAL BOILER POS.8 3-WAY VALVE NEUTRAL POS.9 3-WAY VALVE PHASE (DHW) POS.10 3-WAY VALVE PHASE (heating) The connections to the terminal board must be made with cables with a maximum length of 3 metres (regardless of whether they are signal or power cables). -
Page 33: Technician "Saturno
All these operations must be planned in time with your Autorized Technical Assistance Service. • After a long ineffective time, before turning on the stove check if there are obstructions in the fume exhaust. • If the stove had been using continuously and intensely, the whole system (chimney included), must be cleaned and checked more frequently. -
Page 34: Cleaning The Smoke Duct And Fitting "Saturno
Fig. 29 - Pipe unit cleaning 17.4 CLEANING THE SMOKE DUCT AND FITTING "SATURNO" When the product has been extracted, it is possible to operate on the left side to clean and maintain the smoke fan (1). The smoke extraction fan must obviously be removed for such maintenance to be performed. A gasket (3) is applied on the fan outlet, which guarantees the tightness with the smoke fitting (2). -
Page 35: Other Checks
ATTENTION! The frequency that the smoke outlet system needs to be cleaned depends on the use of the product and the type of installation. We recommend relying on an authorised service centre for end-of-season cleaning and main- tenance, as they will carry out all of the previously mentioned work and inspect the stove components. -
Page 36: Fume Pipes Annual Cleaning
18.2 FUME PIPES ANNUAL CLEANING Clean annually from soot with brushes. The cleaning operation must be executed by a specialized stove-repairer who will provide for the cleaning of fume pipe, chimney flue and chimney pot. He will also check their eficiency and will release a written declaration of the safety of the appliance. This operation must be executed at least once a year. - Page 37 PROBLEM CAUSE SOLUTION INTERVENTION Empty hopper Full the hopper. Open fire door or Close fire door and pellet door and check that there are no open pellet door pellet grains at the gasket level. Clogged stove Fume chamber cleaning Pellets do not reach the combu- Auger blocked by a stion chamber...
- Page 38 PROBLEM CAUSE SOLUTION INTERVENTION Broken or defective Replace the manostat manostat Ignition step is not Repeat ignition completed Temporary power Wait for automatic restart outage Clogged smoke Clean the smoke duct duct Defective or broken temperature Check and replace probes probes Faulty spark plug Check and, if necessary, replace the spark plug...
- Page 39 PROBLEM CAUSE SOLUTION INTERVENTION Faulty or out of Replace the gaskets. order door gaskets Ash remains along Contact an expert stove-repairer who will immediately pro- the stove vide for sealing the junctions with high-temperature silicone Not sealed fume and/or for replacing pipes with those in compliance to current pipes regulations.
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Page 40: Problem Solving (Thermostove)
19.2 PROBLEM SOLVING (THERMOSTOVE) PROBLEM POSSIBLE CAUSES SOLUTIONS INTERVENTION Thermostat set to Reset the thermostat temperature the minimum Room thermostat in a position that Change the position of the thermostat In automatic always detects cold position, the boiler always works at Faulty temperature maximum power Check and, if necessary, replace the probe... - Page 41 PROBLEM POSSIBLE CAUSES SOLUTIONS INTERVENTION Improper combu- Check recipe and parameters stion adjustment Dirty boiler/system Check and clean the boiler Temperature does not increase with the boiler working Insufficient boiler Make sure the boiler is appropriately proportional to the power system requirements Poor quality pellets Use quality pellets Improper tempera-...
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Page 42: Electronic Board
ELECTRONIC BOARD Fig. 30 - Electrical board LEGEND Fig. 30 FUSE EXTERNAL THERMOSTAT CONNECTION (TERMINAL BOARD) BOARD PHASE INTERNAL ROOM PROBE BOARD NEUTRAL PUFFER/BOILER PROBE CONNECTION (TERMINAL BOARD) SMOKE EXTRACTION FAN BOILER WATER TEMPERATURE PROBE ROOM FAN SMOKE EXTRACTION FAN RPM CONTROL PELLET SAFETY THERMOSTAT FLOW SWITCH (ONLY VERSIONS WITH EXCHANGER) WATER THERMAL PROTECTOR... -
Page 43: Features
FEATURES DESCRIPTION IDRO PRINCE IDRO PRINCE AQUOS 11,8 kW (10.148 16,2 kW (13.932 16,2 kW (13.932 Effective rated power kcal/h) kcal/h) kcal/h) 12,9 kW (11.094 12,9 kW (11.094 Effective rated power (H 10,2 kW (8.772 kcal/h) kcal/h) kcal/h) Minimum effective power 3,2 kW (2.752 kcal/h) 4,7 kW (4.042 kcal/h) 4,7 kW (4.042 kcal/h) - Page 44 Rev. 00 - 2021 CADEL srl www.cadelsrl.com 31025 S. Lucia di Piave - TV www.free-point.it Via Foresto sud, 7 - Italy www.pegasoheating.com Tel. +39.0438.738669 Fax +39.0438.73343...
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