Amazone KE 3002 Original Operating Manual
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Amazone KE 3002 Original Operating Manual

Amazone KE 3002 Original Operating Manual

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Original operating manual
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KE 3002
KE 4002
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Summary of Contents for Amazone KE 3002

  • Page 1 Original operating manual Rotary harrow KE 3002 KE 4002 SmartLearning www .amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Universal operating tool 1 About this operating manual 4.10 Universal joint shaft locking Diagrams mechanism 1.1.1 Warnings and signal words 4.11 Lighting and identification for road travel 1.1.2 Further instructions 4.11.1 Lighting and identification to the rear 1.1.3 Instructions 4.11.2...
  • Page 4 TABLE OF CONTENTS 6.2.1 Removing the lower link mountings 6.6.2 Moving the extendable side guide plates in transport position 6.2.2 Adjusting the lower link mounting to the mounting category 6.6.3 Preparing the liftpack system for road travel 6.2.3 Adjusting the position of the lower link mountings Calculating the permissible payload...
  • Page 5 TABLE OF CONTENTS 9.1.9 Changing the oil of the interchangeable wheel gear 9.1.10 Ratchet clutch maintenance 9.1.11 Universal joint shaft maintenance Lubricating the implement 9.2.1 Overview of lubrication points Eliminating faults Cleaning the machine 10 Loading the machine 10.1 Lifting the implement 10.2 Lashing the machine 10.3...

  • Page 7: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...

  • Page 8: Instructions

    1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions. The specified sequence of the actions must be observed.

  • Page 9: Lists

    1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.

  • Page 10: Other Applicable Documents

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6878-EN-II | D.1 | 18.05.2021...

  • Page 11: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00004173-B.1 2.1 Basic safety instructions CMS-T-00004174-B.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 2.1.1.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
  • Page 12 2 | Safety and responsibility Basic safety instructions 2.1.1.1.2 Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
  • Page 13 2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
  • Page 14 2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.
  • Page 15 2 | Safety and responsibility Basic safety instructions 2.1.1.4.2 Personal protective equipment CMS-T-00002316-B.1 Personal protective equipment Wearing personal protective equipment is an important safety element. Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury. Personal protective equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection, face protection,...

  • Page 16: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions 2.1.1.4.3 Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
  • Page 17 2 | Safety and responsibility Basic safety instructions Risk of injury on the universal joint shaft Persons can be caught, pulled in and severely injured by the universal joint shaft and driven components. If the universal joint shaft is angled down too much, the implement can be damaged, parts can be ejected at high speed, and persons can be injured.
  • Page 18 2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00004918-B.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.

  • Page 19: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-G.1 2.1.3.1 Coupling implements CMS-T-00002320-C.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
  • Page 20 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-D.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
  • Page 21 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement.

  • Page 22: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6878-EN-II | D.1 | 18.05.2021...
  • Page 23 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
  • Page 24 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 25 Before welding on the implement, uncouple the implement from the tractor. 2.1.4.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data.

  • Page 26: Safety Routines

    CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 27 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
  • Page 28 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.

  • Page 29: Intended Use

    Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.

  • Page 30: Product Description

    4 | Product description Product description CMS-T-00004636-C.1 4.1 Implement overview CMS-T-00004639-B.1 CMS-I-00003477 Lighting and identification for road travel 3-point mounting frame 10 Wheel mark eradicator Universal operating tool 11 Universal joint shaft Roller 12 Rating plate on the implement Side guide plate 13 Implement number Tines 14 Track marker...

  • Page 31: Function Of The Implement

    4 | Product description Function of the implement 4.2 Function of the implement CMS-T-00004656-B.1 The tines 4 break open the soil. Organic residues 5 are intensively incorporated. The levelling board 3 levels the flow of soil between the tool tines and the roller 1 .

  • Page 32: Protective Equipment

    4 | Product description Protective equipment Lighting and identification for road travel Hydraulic working depth adjustment Coupling parts for a pack top seed drill Coupling parts for a mounted seed drill Liftpack system for a mounted seed drill Lateral stabilisation for liftpack system Hydraulic lift limitation for liftpack system Gear wheel change set 31/40 teeth GreenDrill pack top seed drill...

  • Page 33: Warning Symbols

    4 | Product description Warning symbols The rear tool guard consists of the guard rails 1 and the trailing roller 2 . CMS-I-00003446 4.5 Warning symbols CMS-T-00004653-C.1 4.5.1 Positions of the warning symbols CMS-T-00004654-B.1 CMS-I-00003475 MG6878-EN-II | D.1 | 18.05.2021...

  • Page 34: Layout Of The Warning Symbols

    4 | Product description Warning symbols CMS-I-00003663 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...

  • Page 35: Description Of The Warning Symbols

    4 | Product description Warning symbols 4.5.3 Description of the warning symbols CMS-T-00004655-C.1 MD 075 Risk of cuts for fingers, hands, and arms As long as engine of the tractor or machine is running, stay away from the danger area. Wait until all moving parts of the machine are at a standstill before reaching into the danger area.
  • Page 36 4 | Product description Warning symbols MD 084 Risk of crushing for the whole body from lowering implement parts Make sure that there is nobody standing in the danger area. CMS-I-000454 MD 087 Danger due to cutting and moving machine parts As long as engine of the tractor or machine is running, stay away from the danger area.
  • Page 37 4 | Product description Warning symbols MD095 Risk of accident due to non-compliance with the instructions in this operating manual Before your work on or with the implement, read and understand the operating manual. CMS-I-000138 MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose lines using your hand or fingers.
  • Page 38 4 | Product description Warning symbols MD 100 Risk of accidents due to improperly attached lifting gear Only attach the lifting gear at the marked positions. CMS-I-000089 MD113 Risk of accident due to non-compliance with the instructions in this operating manual Before performing work on or with the implement, read and understand the maintenance...
  • Page 39 4 | Product description Warning symbols MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work, secure the implement against unintentional starting and rolling away. CMS-I-00002253 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar.

  • Page 40: Threaded Cartridge

    4 | Product description Threaded cartridge 4.6 Threaded cartridge CMS-T-00001776-B.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 4.7 3-point mounting frame CMS-T-00004638-A.1 The 3-point mounting frame is used to couple the implement onto the tractor. The lower link mountings 1 can be adjusted to the 3-point power lift of the tractor.

  • Page 41: Universal Operating Tool

    4 | Product description Universal operating tool 4.9 Universal operating tool CMS-T-00001735-B.1 Setting work on the implement is performed with the universal operating tool 1 . The universal operating tool is parked in a holder on the implement frame. CMS-I-00001082 4.10 Universal joint shaft locking mechanism CMS-T-00005052-A.1 If the tool carriers encounter an obstacle, the tool...

  • Page 42: Lighting And Identification For Road Travel

    4 | Product description Lighting and identification for road travel 4.11 Lighting and identification for road travel CMS-T-00006398-A.1 4.11.1 Lighting and identification to the rear CMS-T-00001498-C.1 Warning signs Reflector, red Rear lights, brake lights, and turn indicators Reflector, yellow CMS-I-00004545 NOTE The lighting and identification for road travel can vary depending on the national regulations.

  • Page 43: Greendrill

    4 | Product description GreenDrill 4.12 GreenDrill CMS-T-00005046-A.1 The GreenDrill pack top seed drill enables the seeding of fine seeds and catch crops during soil tillage. CMS-I-00003609 4.13 Liftpack system CMS-T-00005086-A.1 4.13.1 Lifting frame CMS-T-00004765-A.1 The soil tillage implement can be combined with a mounted seed drill with the aid of the liftpack system.

  • Page 44: Lateral Stabilisation

    4 | Product description Coupling parts 4.13.2 Lateral stabilisation CMS-T-00004766-A.1 The lateral stabilisation 1 improves the seed drill's tracking on sloping terrain and reduces the swaying of the raised seed drill during transport. The lateral stabilisation connects the lower links of the lifting frame to each other.

  • Page 45: Quicklink Quick-Coupling System

    4 | Product description QuickLink quick-coupling system 4.15 QuickLink quick-coupling system CMS-T-00005079-A.1 Using the quick-coupling system, the soil tillage implement can be combined with a pack top seed drill. The QuickLink quick-coupling system consists of one top coupling point and two lower coupling points on the roller frame.

  • Page 46: Technical Data

    KE 4002 [kg] 4520 4520 5.3 Mounting category CMS-T-00004663-B.1 Type Mounting category KE 3002 / KE 4002 as a solo implement Category 3N / Category 3 KE 3002 / KE 4002 as a seeding combination Category 3 MG6878-EN-II | D.1 | 18.05.2021...

  • Page 47: Quicklink Quick-Coupling System

    Maximum payload [kg] Mounting category Coupling parts 1200 Category 2 5.7 Working speed CMS-T-00004665-B.1 Type Working speed [km/h] KE 3002 4-12 KE 4002 4-12 5.8 Working depth CMS-T-00004661-A.1 Tines Length of the tines [mm] Maximum working depth [mm] On-drag tines 5.9 Performance characteristics of the tractor...

  • Page 48: Noise Development Data

    5 | Technical data Noise development data Use as a seeding combination Engine rating KE 3002-240 Up to 176 kW / 240 HP KE 4002-240 Up to 176 kW / 240 HP Electrical system Battery voltage 12 V Lighting socket...

  • Page 49: Drivable Slope Inclination

    5 | Technical data Drivable slope inclination 5.11 Drivable slope inclination CMS-T-00002297-C.1 Across the slope On left in direction of travel On right in direction of travel Up the slope and down the slope Up the slope Down the slope 5.12 Lubricants CMS-T-00002396-A.1 Manufacturer...

  • Page 50: Spur Gear Trough

    Falcon CLP 460 ESSO Spartan EP 460 FINA Giran 460 Fuchs Renep Compound 110 Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV Gear HST 460 Implement type Fill quantity [litres] KE 3002 KE 4002 MG6878-EN-II | D.1 | 18.05.2021...

  • Page 51: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00004610-B.1 6.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
  • Page 52 6 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the lower link connection Wheelbase...
  • Page 53 6 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 54: Adjusting The 3-Point Mounting Frame

    6 | Preparing the machine Adjusting the 3-point mounting frame 6.2 Adjusting the 3-point mounting frame CMS-T-00005054-A.1 6.2.1 Removing the lower link mountings CMS-T-00004614-A.1 The 3-point mounting frame is equipped with adjustable lower link mountings. The lower link mountings can be removed and can be adjusted to the 3-point hitch of the tractor.

  • Page 55: Installing The Lower Link Mountings

    6 | Preparing the machine Adjusting the 3-point mounting frame To adjust the lower link mounting for mounting category 3, install the lower link mounting 1 towards the outside. 4. Install the spacer 2 towards the inside. CMS-I-00003615 6.2.3 Adjusting the position of the lower link mountings CMS-T-00005084-A.1 When using the wheel mark eradicators or tractors with short lower links, the lower link mounting may...

  • Page 56: Installing The Universal Joint Shaft On The Implement

    6 | Preparing the machine Installing the universal joint shaft on the implement 8. Repeat the installation for the opposite lower link mounting. 9. After 5 hours of operation, check the bolt connection for tight fit. 6.3 Installing the universal joint shaft on the implement CMS-T-00004596-A.1 NOTE The tractor symbol on the universal joint shaft...

  • Page 57: Coupling The Implement

    6 | Preparing the machine Coupling the implement 6.4 Coupling the implement CMS-T-00004613-B.1 6.4.1 Coupling the 3-point mounting frame CMS-T-00001400-C.1 1. Set the tractor lower links 1 to the same height. 2. Couple the lower links 1 from the tractor seat. 3.
  • Page 58 6 | Preparing the machine Coupling the implement Designation Function Tractor control unit Yellow Track marker Fold Single-acting WARNING Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs.

  • Page 59: Coupling The Power Supply

    6 | Preparing the machine Coupling the implement 6.4.3 Coupling the power supply CMS-T-00001399-C.1 1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3.

  • Page 60: Preparing The Implement For Operation

    6 | Preparing the machine Preparing the implement for operation 6.5 Preparing the implement for operation CMS-T-00004617-B.1 6.5.1 Manual adjustment of the tine working depth CMS-T-00004626-B.1 The soil tillage implement 2 is supported by the carrying arms of the trailing roller 1 . To adjust the working depth, the depth setting pin 3 is inserted in the desired hole.

  • Page 61: Hydraulic Adjustment Of The Tine Working Depth

    6 | Preparing the machine Preparing the implement for operation 6.5.2 Hydraulic adjustment of the tine working depth CMS-T-00004625-B.1 The soil tillage implement 3 is supported by the carrying arms of the trailing roller 2 . The working depth is adjusted hydraulically 1 . The scale 4 shows the set working depth.

  • Page 62: Levelling Board

    6 | Preparing the machine Preparing the implement for operation 6.5.3 Adjusting the working depth of the levelling board CMS-T-00004620-B.1 The levelling board 1 levels the flow of soil between the tines and the roller. To crush large clods of soil more effectively, the soil clods are held between the tines by the levelling board.

  • Page 63: Adjusting The Working Depth Of The Rigid Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation NOTE The adjustment of the working depth must be adapted to the respective operating conditions. The optimum adjustment can only be determined during field operation. 5. Move the levelling board 2 to the desired position.

  • Page 64: Adjusting The Working Depth Of The Extendable Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 6.5.5 Adjusting the working depth of the extendable side guide plates CMS-T-00004622-B.1 The extendable side guide plate ensures that the tilled soil is not thrown to the side. The working depth can be adjusted.

  • Page 65: Adjusting The Scraper To The Roller

    6 | Preparing the machine Preparing the implement for operation 11. Tighten the bolts. 12. Make the same setting for the opposite side of the implement. 13. After 5 hours of operation, check the bolt connection for tight fit. 6.5.6 Adjusting the scraper to the roller CMS-T-00001534-B.1 The scrapers on the roller are set at the factory.
  • Page 66 6 | Preparing the machine Preparing the implement for operation 1. Put the "yellow" tractor control unit in the neutral position. 2. Press the track marker 1 against the rubber block. The transport lock 2 is relieved. 3. Swivel back the transport lock. The track markers are guided into the parking position by the spring pressure.
  • Page 67 6 | Preparing the machine Preparing the implement for operation 6.5.7.3 Adjusting the track marker length CMS-T-00001487-C.1 1. Loosen the bolts 1 with the universal operating tool 2. Pull out the track marker disc 2 until the desired distance is reached. 3.

  • Page 68: Preparing The Wheel Mark Eradicator For Operation

    6 | Preparing the machine Preparing the implement for operation 6.5.8 Preparing the wheel mark eradicator for operation CMS-T-00004718-B.1 6.5.8.1 Adjusting the working depth of the wheel mark eradicators CMS-T-00001486-C.1 IMPORTANT Increased wear of the wheel mark eradicator bracket When the overload safety is triggered at short intervals, reduce the working depth.
  • Page 69 6 | Preparing the machine Preparing the implement for operation 6.5.8.2 Adjusting the track width of the wheel mark eradicator CMS-T-00001553-B.1 1. Loosen the nuts for the clamp connection 2 . 2. Move the wheel mark eradicator bracket 1 to the desired position.

  • Page 70: Adjusting The Speed Of The Tines

    6 | Preparing the machine Preparing the implement for operation 1. Remove the nuts 1 . 2. Remove the bolts 1 . 3. Install the desired wheel mark eradicator coulter 2 on the tool carrier. 4. Install the bolts 3 . 5.
  • Page 71 6 | Preparing the machine Preparing the implement for operation 2. Park the soil tillage implement on a firm surface. 3. Slightly tilt the soil tillage implement to the front. Support with suitable aids. 4. Remove the peripheral cover screws 1 . 5.

  • Page 72: Preparing The Coupling Parts For Operation

    6 | Preparing the machine Preparing the implement for operation 6.5.10 Preparing the coupling parts for operation CMS-T-00004772-A.1 6.5.10.1 Adjusting the lower link catch hook CMS-T-00004774-A.1 1. Loosen the nuts 1 and remove them. 415 Nm 2. Remove the bolts 3 . NOTE The closer the seed drill is attached behind the roller, the lower the lifting force requirement.
  • Page 73 6 | Preparing the machine Preparing the implement for operation 4. Drive the soil tillage implement up to the seed drill. 5. Pick up the lower coupling points 1 of the seed drill with the catch hooks. 6. Close the locking straps 2 . 7.

  • Page 74: Preparing The Liftpack System For Operation

    6 | Preparing the machine Preparing the implement for operation 6.5.11 Preparing the liftpack system for operation CMS-T-00004800-A.1 6.5.11.1 Adjusting the lower link catch hook CMS-T-00004775-A.1 1. Loosen the nuts 1 and remove them. 330 Nm 2. Remove the bolts 3 . NOTE The closer the seed drill is attached behind the roller, the lower the lifting force requirement.
  • Page 75 6 | Preparing the machine Preparing the implement for operation 4. Drive the soil tillage implement up to the seed drill. 5. Pick up the lower coupling points 1 of the seed drill with the catch hooks. 6. Close the locking straps 2 . 7.
  • Page 76 6 | Preparing the machine Preparing the implement for operation 6.5.11.3 Adjusting the lift height limiter CMS-T-00004784-A.1 IMPORTANT Breaking of the universal joint shaft due to excessive bending of the driven universal joint shaft Switch off the PTO shaft of the tractor immediately if the implement does not run smoothly when lifted.
  • Page 77 6 | Preparing the machine Preparing the implement for operation If an implement without universal joint shaft is mounted on the liftpack system, the lift height limiter can be deactivated. Before coupling the implement onto the liftpack system, the lift height limiter must be permanently deactivated.

  • Page 78: Preparing The Greendrill For Operation

    6 | Preparing the machine Preparing the implement for operation 6.5.12 Preparing the GreenDrill for operation CMS-T-00005049-A.1 6.5.12.1 Filling the hopper CMS-T-00005047-A.1 1. Couple the implement to the tractor. 2. Switch off control terminal. 3. Unlock the locking mechanism 2 . 4.

  • Page 79: Adjusting The Spring Tension Of The Rigid Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 4. Make the same setting for the centre seed distributor 1 and the left seed distributor. CMS-I-00003610 6.5.13 Adjusting the spring tension of the rigid side guide plates CMS-T-00004837-B.1 The spring-mounted side panel deflects to the side around obstacles.

  • Page 80: Adjusting The Spring Tension Of The Extendable Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 6.5.14 Adjusting the spring tension of the extendable side guide plates CMS-T-00004623-B.1 The swivelling side panel deflects upwards on obstacles. The dead weight of the side panel and a tension spring bring the side panel back into working position.

  • Page 81: Moving The Extendable Side Guide Plates In Working Position

    6 | Preparing the machine Preparing the machine for road travel 6.5.15 Moving the extendable side guide plates in working position CMS-T-00004817-A.1 1. Insert the universal operating tool 1 on the swivelling lever 2 . 2. Remove the linch pin 3 . 3.

  • Page 82: Moving The Extendable Side Guide Plates In Transport Position

    6 | Preparing the machine Preparing the machine for road travel 6.6.2 Moving the extendable side guide plates in transport position CMS-T-00004840-A.1 1. Insert the universal operating tool 1 on the swivelling lever 3 . 2. Remove the linch pin 4 . 3.
  • Page 83 6 | Preparing the machine Preparing the machine for road travel To permanently deactivate the lift height limiter, pull on the rope 1 on the implement and hold it. The bolt 3 does not actuate the catch hook 2 and the lifting procedure is not interrupted. 5.

  • Page 84: Calculating The Permissible Payload

    6 | Preparing the machine Calculating the permissible payload 6.7 Calculating the permissible payload CMS-T-00002254-C.1 WARNING Risk of accident due to exceeded payload If the payload is exceeded, the implement can be damaged or/and it can result in uncontrolled driving behaviour of the tractor. Carefully determine the payload of the implement.

  • Page 85: Using The Machine

    7 | Using the machine Using the machine CMS-T-00004634-A.1 7.1 Using the implement CMS-T-001727-C.1 1. Lower the implement on the field. 2. Move the hydraulic system of the 3-point power lift into float position. 7.2 Checking the set working depth CMS-T-00004568-A.1 IMPORTANT The tool carriers become worn when...

  • Page 86: Using The Track Marker

    7 | Using the machine Using the track marker 7.3 Using the track marker CMS-T-00004635-A.1 Before the track marker encounters an obstacle, lift out the track marker. 2. After passing the obstacle, lower the track marker. Lifting the track marker causes the tramline counter to be advanced.

  • Page 87: Parking The Machine

    8 | Parking the machine Parking the machine CMS-T-00004657-B.1 8.1 Moving the wheel mark eradicator into parking position CMS-T-00001616-B.1 IMPORTANT Damage to the wheel mark eradicators due to the implement weight When you park the implement, put the wheel mark eradicators into parking position.

  • Page 88: Uncoupling The Power Supply

    8 | Parking the machine Uncoupling the power supply 8.2 Uncoupling the power supply CMS-T-00001402-D.1 1. Pull out the plug 1 for the power supply. CMS-I-00001048 2. Hang the plugs 1 in the hose cabinet. CMS-I-00001248 8.3 Disconnecting the hydraulic hose lines CMS-T-00000277-D.1 1.

  • Page 89: Uncoupling The 3-Point Mounting Frame

    8 | Parking the machine Uncoupling the 3-point mounting frame 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 8.4 Uncoupling the 3-point mounting frame CMS-T-00001401-C.1 1. Park the implement on a level surface with solid ground. 2.

  • Page 90: Parking The Seed Drill

    8 | Parking the machine Parking the seed drill 8.6 Parking the seed drill CMS-T-00004843-A.1 8.6.1 Lowering the liftpack system CMS-T-00004805-A.1 The safety hook 1 fixes the pin 2 and represents the mechanical locking mechanism of the liftpack system. 1. Pull on the rope 3 and hold it. The safety hook is opened.
  • Page 91 8 | Parking the machine Parking the seed drill To relieve the top link turn the top link to the desired length. 3. Remove the linch pin from the pin. 4. Remove the pin 2 from the seed drill 1 . CMS-I-00003379 5.

  • Page 92: Repairing The Machine

    9 | Repairing the machine Repairing the machine CMS-T-00004627-B.1 9.1 Maintaining the machine CMS-T-00004630-B.1 9.1.1 Maintenance schedule After initial operation Checking the hydraulic hose lines see page 87 Checking the oil level in the interchangeable wheel see page 91 gear Checking the oil level in the spur gear trough see page 91 After the first 50 operating hours...

  • Page 93: Checking The Top Link Pin And Lower Link Pin

    9 | Repairing the machine Maintaining the machine Every 50 operating hours / weekly Checking the hydraulic hose lines see page 87 Checking the oil level in the interchangeable wheel see page 91 gear Checking the oil level in the spur gear trough see page 91 Every 50 operating hours / as required Universal joint shaft maintenance...

  • Page 94: Checking The Tines

    9 | Repairing the machine Maintaining the machine Hydraulic hose lines must not be more than 6 years old. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Have any worn, damaged or aged hydraulic hose lines immediately replaced at a specialist workshop.

  • Page 95: Replacing The Tines

    9 | Repairing the machine Maintaining the machine 9.1.5 Replacing the tines CMS-T-00004140-A.1 INTERVAL as required 1. Remove the linch pin 3 . 2. Remove the pin 1 from the tool carrier. 3. Remove the tine 2 . CMS-I-00003035 NOTE The outer tool carriers always rotate to the right.

  • Page 96: Checking The Wheel Mark Eradicator Coulter

    9 | Repairing the machine Maintaining the machine 9.1.6 Checking the wheel mark eradicator coulter CMS-T-00002497-C.1 INTERVAL Every 50 operating hours Every 3 months IMPORTANT The tool carriers become worn when constantly working in the soil. When the wear limit of the wheel mark eradicator coulter has been exceeded, the tool carriers constantly work in the soil horizon.

  • Page 97: Checking The Oil Level In The Interchangeable Wheel Gear

    9 | Repairing the machine Maintaining the machine 9.1.7 Checking the oil level in the interchangeable wheel gear CMS-T-00004632-A.1 INTERVAL After initial operation Every 50 operating hours weekly 1. Park the implement on a horizontal surface. 2. Remove the oil dipstick 1 . 3.

  • Page 98: Changing The Oil Of The Interchangeable Wheel Gear

    9 | Repairing the machine Maintaining the machine 1. Park the implement on a horizontal surface. 2. Loosen and remove the nut 1 . 3. Remove the cover bolt 3 . 4. Remove the cover with ventilation pipe 4 . NOTE If oil types are mixed, warranty claims cannot be accepted.

  • Page 99: Ratchet Clutch Maintenance

    9 | Repairing the machine Maintaining the machine 1. Place a suitable hopper below the oil drain opening. 2. Remove the oil dipstick 1 . 3. Remove the oil drain plug 2 . 4. Install the oil drain plug with a new sealing ring. 5.

  • Page 100: Lubricating The Implement

    9 | Repairing the machine Lubricating the implement 9.2 Lubricating the implement CMS-T-00004628-B.1 IMPORTANT Implement damage due to improper lubrication Grease the implement at the marked lubrication points according to the lubrication schedule. To ensure that dirt is not pressed into the lubrication points, thoroughly clean the grease nipples and the grease gun.

  • Page 101: Overview Of Lubrication Points

    9 | Repairing the machine Lubricating the implement 9.2.1 Overview of lubrication points CMS-T-00004629-A.1 CMS-I-00003471 Every 20 operating hours / Every 6 months CMS-I-00002080 MG6878-EN-II | D.1 | 18.05.2021...
  • Page 102 9 | Repairing the machine Lubricating the implement Every 50 operating hours / Every 6 months CMS-I-00003473 CMS-I-00003472 CMS-I-00003474 CMS-I-00003006 MG6878-EN-II | D.1 | 18.05.2021...

  • Page 103: Eliminating Faults

    9 | Repairing the machine Eliminating faults 9.3 Eliminating faults CMS-T-00004633-B.1 Errors Cause Solution The trailing roller rotates stiffly Production-related paint residues Pull the roller over firm ground. during initial operation. make it difficult for the roller to rotate. Tines stopping during operation If the tines encounter an obstacle, see page 98 the tool carriers are blocked.
  • Page 104 Maintenance required on the ratchet clutch. If the ratchet clutch is often triggered, perform maintenance according to the instructions from the universal joint shaft manufacturer Contact AMAZONE Customer Service. 2. Install the universal joint shafts. MG6878-EN-II | D.1 | 18.05.2021...
  • Page 105 9 | Repairing the machine Eliminating faults Excessive torques on the ratchet clutch. Universal joint shaft speeds lower than 1000 rpm cause high torques on the ratchet clutch. If the ratchet clutch is often triggered, set the speed of the universal joint shaft to 1000 rpm.
  • Page 106 9 | Repairing the machine Eliminating faults 9.3.4 The wheel mark eradicator does not reach the desired working depth. CMS-T-00005076-A.1 When the worn tine has been replaced, the working depth of the soil tillage implement must be corrected. The wheel mark eradicator brackets are too high above the soil To allow the wheel mark eradicators work deeper, rotate the wheel mark eradicator bracket 2 by...
  • Page 107 9 | Repairing the machine Eliminating faults 9. Install the wheel mark eradicator bracket 2 rotated by 180 degrees. 10. Install the nuts for the clamp connection 3 . 11. After 5 hours of operation, check the bolt connection for tight fit. CMS-I-00003337 12.
  • Page 108 9 | Repairing the machine Eliminating faults 2. Release the linch pins and locking pins 4 . 3. Release the linch pin 3 . 4. Hold the wheel mark eradicator 1 . 5. Remove the locking pin 2 . 6. Remove the wheel mark eradicator. CMS-I-00003339 7.

  • Page 109: Cleaning The Machine

    9 | Repairing the machine Cleaning the machine 12. Fasten the wheel mark eradicator 1 in the bracket with the locking pins 2 . 13. Secure the locking pins with the linch pins. To prevent the tool carriers from constantly working in the soil horizon, move the wheel mark eradicator to a higher position.

  • Page 110: Loading The Machine

    10 | Loading the machine Loading the machine CMS-T-00004608-B.1 10.1 Lifting the implement CMS-T-00004609-B.1 The implement has 1 lashing point for slings for lifting. WARNING Risk of accidents due to improperly attached slings for lifting If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety.

  • Page 111: Lashing The Machine

    10 | Loading the machine Lashing the machine 10.2 Lashing the machine CMS-T-00006657-A.1 The implement has 3 lashing points for lashing straps. WARNING Risk of accidents due to improperly attached lashing straps If the lashing straps are not attached at the marked lashing points, the implement can be damaged during lashing and endanger safety.

  • Page 112: Appendix

    11 | Appendix Appendix CMS-T-00004152-A.1 11.1 Bolt tightening torques CMS-T-00000373-B.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6878-EN-II | D.1 | 18.05.2021...

  • Page 113: Other Applicable Documents

    11 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00004153-A.1 Tractor operating manual Universal joint shaft operating manual MG6878-EN-II | D.1 | 18.05.2021...

  • Page 114: Directories

    12 | Directories Directories 12.1 Glossary CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.

  • Page 115: Index

    12 | Directories Index 12.2 Index Contact data Technical editing 3-point mounting frame Coupling parts coupling Maximum payload uncoupling Mounting category Coupling the universal joint shaft Address Technical editing Dimensions Adjusting the 3-point mounting frame Documents Adjusting the lower link mounting to the mounting category Drivable slope inclination Adjusting the position of the lower link...
  • Page 116 12 | Directories Index Parking the seed drill Uncoupling the seed drill Liftpack system Payload Lateral stabilisation calculation Lifting frame Performance characteristics of the tractor Maximum lifting weight Mounting category Permissible total weight Lighting and identification Power supply Front coupling Rear uncoupling Loading the implement on the 3-point mounting...
  • Page 117 12 | Directories Index Preparing the machine for road travel Moving the extendable side guide plates in transport position Technical data Preparing the liftpack system for road travel Coupling parts Preparing the track markers for road travel Dimensions Drivable slope inclination Preparing the track marker for operation Interchangeable wheel gear Adjusting the track marker intensity...
  • Page 118 12 | Directories Index Wheel mark eradicator coulter checking Working depth Working speed MG6878-EN-II | D.1 | 18.05.2021...
  • Page 120 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6878-EN-II | D.1 | 18.05.2021...

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