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Summary of Contents for Amazone Cayron 200
- Page 1 Operating Manual Cayron 200 Cayron 200 V Reversible Plough Read and observe this operating manual before using MG5094 the implement for the first time! BAG0132.2 04.14 Keep it in a safe place Printed in Germany for future use.
- Page 2 Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG4910 Compilation date: 02.14 ...
- Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 Fax: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Cayron BAG0132.2 04.14...
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Page 5: Table Of Contents
Necessary tractor equipment ....................33 Noise production data ......................34 Layout and function ................... 35 Function ..........................35 Cayron 200 – Cayron 200V Adjustment Centre ..............36 The plough body ........................37 Skimmer ..........................38 Disc coulter ..........................39 Headstock ..........................39 Turn-over bracket ........................ - Page 6 6.2.1 Aligning the beam with the headstock................... 45 6.2.2 Adjusting the depth and transport wheel for the cutting width (Cayron 200) ......46 Hydraulic cutting width adjustment (Cayron 200 V) .............. 46 Setting the front furrow width ....................47 Adjusting the working depth of the plough shares using the depth and transport wheel..47 Setting the skimmer .......................
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Page 7: User Information
User Information User Information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • describes the operation and maintenance of the implement. • provides important information on safe and efficient handling of the implement. -
Page 8: General Safety Instructions
General Safety Instructions General Safety Instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion. - Page 9 General Safety Instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions to • the health and safety of the user or third parties, •...
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Page 10: Representation Of Safety Symbols
General Safety Instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (danger, warning, cau- tion) describes the severity of the risk, and carries the following mean- ing: DANGER identifies a direct threat at high risk which can result in death or most serious bodily harm (loss of limbs or long-term harm),... -
Page 11: Organisational Measures
General Safety Instructions Organisational measures The operator must provide the necessary personal protective equip- ment as per the information provided by the manufacturer of the crop protection agent to be used, such as: • Protective goggles, • Safety shoes, • Protective overall, •... -
Page 12: User Training
General Safety Instructions User training Only trained and instructed persons should be allowed to work with/on the implement. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the implement under the supervision of an experienced person. -
Page 13: Safety Measures In Normal Operation
General Safety Instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement. -
Page 14: Spare And Wear Parts And Aids
Immediately replace any implement parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those ap- proved by AMAZONEN-WERKE, so that the operating permit remains valid according to the national and international regulations. The use... -
Page 15: Warning Symbols And Other Signs On The Implement
General Safety Instructions 2.13 Warning symbols and other signs on the implement Always keep all the warning pictograms of the implement clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 075). -
Page 16: Positions Of Warning Symbols And Other Labels
General Safety Instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement. Fig. 1 Fig. 2 Fig. 3 Cayron BAG0132.2 04.14... - Page 17 General Safety Instructions Order No. and explanation Warning symbols MD 078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the implement! This hazard can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
- Page 18 General Safety Instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
- Page 19 General Safety Instructions MD 102 Dangerous situations for the operator due to unintentional starting / rolling of the imple- ment during all work on the implement, e.g. installation, adjustment, troubleshooting, cleaning or maintenance. The potential dangers can inflict severe and po- tentially fatal injuries on all parts of the body.
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Page 20: Potential Risks From Not Observing The Safety Instructions
General Safety Instructions 2.14 Potential risks from not observing the safety instructions Non-compliance with the safety information • can pose both a danger to people and also to the environment and implement. • can lead to the loss of all warranty claims. In particular, non-compliance with the safety information could pose the following risks: •... -
Page 21: Safety Information For Users
General Safety Instructions 2.16 Safety information for users WARNING Before starting up the implement and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information • Beside these instructions, comply with the generally applicable national safety and accident prevention regulations. - Page 22 General Safety Instructions • When coupling and uncoupling implements, move the support equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! • Be particularly careful when coupling the implement to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the implement.
- Page 23 General Safety Instructions Implement transportation • When using public roads, national road traffic regulations must be observed. • Before moving off, check: ο The correct connection of the supply lines ο The lighting system for damage, function and cleanliness ο The brake and hydraulic system for visible damage ο...
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Page 24: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use genuine AMAZONE hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years. -
Page 25: Electrical System
General Safety Instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. •... -
Page 26: Cleaning, Maintenance And Repair
• Spare parts must comply at least with the specified technical requirements of AMAZONEN-WERKE. This is ensured through the use of genuine AMAZONE spare parts. Cayron BAG0132.2 04.14... -
Page 27: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a implement at- tached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the implement (see Technical data). -
Page 28: Product Description
Product description Product description Overview of the assemblies (1) Three-point hitch (7) Plough body (2) Beam (8) Leg (3) Headstock (9) Disc coulter (4) Depth and transport wheel (10) Turn-over bracket with locking device for the turn-over bracket during transportation. (5) Parking support (11) Tilt adjustment (6) Adjustment centre... -
Page 29: Safety And Protection Equipment
Product description Safety and protection equipment Turn-over bracket locking device for transporta- tion. Transportation equipment (1) Rear lights, brake lights, and turn indicators (2) Warning signs at the rear (3) Cable with connection for lighting The power is supplied through a socket on the beam. -
Page 30: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use •... -
Page 31: Danger Areas And Danger Points
Product description Danger areas and danger points The danger area is the area around the implement in which people can be caught: • work movements made by the implement and its tools • materials or foreign bodies thrown out of the implement •... -
Page 32: Rating Plate And Ce Mark
Product description Rating plate and CE mark The following diagram shows the location of the rating plate and the CE marking. The rating plate and the CE mark are on the beam. The rating plate shows: • Implement ID No.: •... -
Page 33: Technical Data
Product description Technical Data Cayron 200 5-share 6-share hydraulic hydraulic Working width adjustment 200 V 200 V Version Cayron Working width per body [cm] 30-55 40, 45, 50 30-55 40, 45, 50 Working speed km/h 4 – 9 Transport speed... -
Page 34: Noise Production Data
Product description Noise production data The workplace-related emission value (acoustic pressure level) is 74 dB(A), measured in operating condition at the ear of the tractor driver with the cabin closed. Measuring unit: OPTAC SLM 5. The noise level is primarily dependent on the vehicle used. Cayron BAG0132.2 04.14... -
Page 35: Layout And Function
Layout and function Layout and function Function The Cayron 200 / Cayron 200 V plough is a mounted reversible plough with 5 or 6 shares. The plough turns the soil in the area of the ad- justed working depth and working width. -
Page 36: Cayron 200 - Cayron 200V Adjustment Centre
Layout and function Parking position: Cayron 200 – Cayron 200V Adjustment Centre Cayron 200 3 cutting widths (40 cm, 45 cm, 50 cm) / working widths can be adjusted manually. (1) Adjustment spindle for the traction point (2) Hydraulic cylinder for swivelling the beam... -
Page 37: The Plough Body
Layout and function The plough body • The cutting width of the plough body is ad- justable. • The cutting width for all of the plough bod- ies must be adjusted the same. • The sum of all cutting widths and the front furrow width is the working width. -
Page 38: Skimmer
Layout and function Working width The working width corresponds to the field width that is processed in one pass. 5-share plough: working width = 4 x cutting width + front furrow width 6-share plough: working width = 5 x cutting width + front furrow width Skimmer The skimmers skim the soil in the top third of the working depth in front of the plough share,... -
Page 39: Disc Coulter
Layout and function Disc coulter The disc coulter • Cuts the soil open vertically, • Provides a clean last furrow, • Cuts crop residues, • Has a lateral distance from the landside of 2.5 – 5 cm in the unploughed soil. Headstock Headstock for the three-point attachment on the tractor of Category 3. -
Page 40: Turn-Over Bracket
Layout and function Turn-over bracket Using the turn-over bracket, the plough is • Rotated from one working direction to the other, • Rotated into transport position and locked. (1) Turn-over bracket (2) Turning cylinder (3) Pins for locking the turn-over bracket (4) Retainer for the locking pins Depth and transport wheel The depth and transport wheel... -
Page 41: Parking Support
Layout and function Parking support The swivellable parking support serves for park- ing the implement. Cayron BAG0132.2 04.14... -
Page 42: Swivel Arm For Supporting A Packer
Layout and function 5.10 Swivel arm for supporting a packer (1) Swivel arm in catch position (2) Swivel arm in traction position (3) Support for the swivel arm (4) Adjustment console (5) Support for packer with guidance and hy- draulic release device (6) Hydraulic coupling Cayron BAG0132.2 04.14... -
Page 43: Settings
Settings Settings WARNING Risk of injury during adjustments on the implement caused by unintentional starting and rolling of the tractor and mounted implement. Secure the tractor and the implement against unintentional starting and rolling before making adjustments on the implement, see page 56 for more information. - Page 44 Settings Adjusting the inclination angle: 1. Lift the retaining clip (1). 2. Use the retaining clip to turn the adjustment spindle. • Reposition the stop (2) further down → Inclination > 90° • Reposition the stop (2) further up → Inclination < 90° 3.
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Page 45: Mechanical Cutting Width Adjustment (Cayron 200)
Settings Mechanical cutting width adjustment (Cayron 200) When adjusting the cutting width, the following must also be adjusted: • The beam alignment to the headstock • The depth and transport wheel Cutting widths of 40 cm, 45 cm and 50 cm can be adjusted. -
Page 46: Adjusting The Depth And Transport Wheel For The Cutting Width (Cayron 200)
A different adjustment may be required on slopes. 6.2.2 Adjusting the depth and transport wheel for the cutting width (Cayron 200) To adjust the depth and transport wheel for cut- ting width, there are 3 positions on the depth and transport wheel. -
Page 47: Setting The Front Furrow Width
Settings Setting the front furrow width Adjust the front furrow width to the same meas- urement as the cutting width. 1. Raise the implement using the 3-point hy- draulic system. 2. Actuate the tractor control unit • Displace the implement towards the furrow. →... -
Page 48: Setting The Skimmer
Settings Setting the skimmer Adjusting the working depth of the skimmers: • Adjust all skimmers in the same way. • Working depth of the skimmers should be 1/3 of the total working depth. 1. Hold the skimmer (1). 2. Pull the linch pin and pin (2). 3. -
Page 49: Adjusting The Swivel Arm
Settings Adjusting the line to the plough body The disc coulter must be in a line to the landside of the plough body. Adjust the disc coulter such that it is offset by 3 to 4 cm parallel to the landside. 1. -
Page 50: Start-Up
Start-up Start-up This section contains information • on initial operation of your implement • on checking how you may mount / tow the implement to your tractor. • Before operating the implement for the first time the operator must have read and understood the operating manual. •... -
Page 51: Checking The Suitability Of The Tractor
Start-up Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! • Check the suitability of your tractor before you attach or hitch the implement to the tractor. - Page 52 Start-up 7.1.1.1 Data required for the calculation [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted implement or See technical data for the implement or rear rear ballast ballast...
- Page 53 Start-up 7.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 7.1.1.7). 7.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
- Page 54 Start-up 7.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load •...
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Page 55: Preparing The Tractor
Start-up Preparing the tractor • Same air pressure on the tractor tyres on one axle. • Remove the straight drawbar on the tractor • The front clear track width can be 5 -10 cm greater than at the rear. In this way, the tractor runs along the furrow wall without lateral pull. -
Page 56: Securing The Tractor / Implement Against Unintentional Start-Up And Rolling
Start-up Securing the tractor / implement against unintentional start-up and roll- WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the implement • By driven work elements. • By unintentional movement of work elements or uninten- tional actuation of hydraulic functions when the tractor en- gine is running. -
Page 57: Coupling And Uncoupling The Implement
Coupling and uncoupling the implement Coupling and uncoupling the implement WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines. Secure the tractor and implement against unintentional starting and rolling before entering the danger area between the tractor and im- plement to couple or uncouple the the PTO shaft and supply lines. -
Page 58: Coupling The Implement
Coupling and uncoupling the implement Coupling the implement WARNING Risk of crushing and contusions between the tractor and the implement when coupling the implement! Instruct people to leave the danger area between the tractor and the implement before you approach the implement. Any helpers may only act as guides standing next to the tractor and the implement, and may only move between the vehicles when both are at a standstill. - Page 59 Coupling and uncoupling the implement DANGER Risk of injury and death for persons when driving by. When transporting the implement, the struts on the tractor lower link must be locked to prevent swinging transverse to the direction of travel. 1. Fasten the ball bushing on the top link pin. 2.
- Page 60 Coupling and uncoupling the implement 16. Park the implement on the depth and transport wheel using the 3-point hydraulic system of the tractor. → The top link must be relieved. 17. Uncouple the top link from the pivot point of the implement and secure on the tractor.
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Page 61: Uncoupling The Implement
Coupling and uncoupling the implement Uncoupling the implement DANGER Risk of injury or even death due to tipping over of the uncoupled implement. Park the implement on the right plough bodies, the depth and transport wheel and the parking support. 1. -
Page 62: Parking Support - Parking Position / Transport Position
Coupling and uncoupling the implement Parking support - parking position / transport position The implement must be rotated to the right and slightly raised to be able to put the parking support into parking position or transport posi- tion. 1. Pull and hold the locking pin (1). 2. -
Page 63: Hydraulic System Connections
Function tion Greater 1 - yellow Set the front furrow Double acting width Smaller 2 - yellow Cayron 200 V: Greater 1 – red Double acting Adjusting the cutting Smaller 2 – red width / working width Right and left 1 –... -
Page 64: Coupling The Hydraulic Hose Lines
Coupling and uncoupling the implement 8.4.1 Coupling the hydraulic hose lines WARNING Danger from incorrect hydraulic functions if the hydraulic hose lines are connected incorrectly! When coupling the hydraulic hose lines, observe the coloured mark- ings on the hydraulic connectors. •... -
Page 65: Transportation
Transportation Transportation DANGER • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 24. • When driving on the road with the implement raised, the operating levers on the tractor must be locked to prevent unintentional lowering and folding out! DANGER Risk of injury and death for persons when driving by. -
Page 66: Use Of The Implement
Use of the implement Use of the implement DANGER! • Observe the chapter "Safety instructions for the user", page 21, when using the implement. • Observe the warning symbols on the implement. The warn- ing symbols give you important information for safe opera- tion of the implement. -
Page 67: Changing From Transport To Working Position
Use of the implement 10.2 Changing from transport to working position 1. Unlock the tractor lower link transverse to the direction of travel. 2. Remove lighting. 3. Couple the top link with the top pivot point of the three-point headstock from the tractor seat using the top link hooks. →... -
Page 68: Depth And Transport Wheel - Working Position / Transport Position
Use of the implement 10.3 Depth and transport wheel - working position / transport position The implement must be rotated to the right and slightly raised in order to put the depth and transport wheel into working or transport posi- tion. -
Page 69: Locking The Turn-Over Bracket
Use of the implement 10.4 Locking the turn-over bracket Locking the turn-over bracket secures the im- plement in transport position against unintention- al rotation. Locking the turn-over bracket: 1. Swivel the hand lever to position 1. 2. Raise the implement to its maximum height using the tractor 3-point hydraulic system. -
Page 70: Swivel Arm - Working Position / Transport Position
Use of the implement 10.6 Swivel arm - working position / transport position Putting the swivel arm into transport position: 1. Loosen the linch pin and pull the pin. 2. Pivot the swivel arm by hand inwards until the pin can be inserted in the last hole of the hole group. -
Page 71: On The Field
Use of the implement 10.7 On the field 1. Completely lower the 3-point hydraulic sys- tem of the tractor and drive off. 2. When the working depth has been reached, raise the 3-point hydraulic system until the implement is horizontal. 3. -
Page 72: Faults
(1) Spare shear bolts and self-locking nuts for share attachment. M14 x 75 mm with shaft (SW 22 mm), Bolt quality 8.8, black Use only genuine Amazone shear bolts. (2) Wrench (SW 22 and SW 27) WARNING Danger of crushing of hands and fingers when swivelling back the plough bodies. - Page 73 Faults Fault Cause Remedy Plough is not positioned verti- Inclination is set incorrectly Adjust the inclination cally Plough ploughs deeper at the Support wheel is set incorrectly Set the support wheel flatter rear Support wheel is set incorrectly Set the support wheel lower Plough ploughs flatter at the Top link too short Set the top link longer...
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Page 74: Cleaning, Maintenance And Repair
Cleaning, maintenance and repair Cleaning, maintenance and repair Check wear parts, skimmers, and disc coulters for cracks or fractures on a daily basis. WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through • unintentional lowering of the implement raised using the tractor's 3-point hydraulic system. -
Page 75: Cleaning
Cleaning, maintenance and repair 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents. - Page 76 Cleaning, maintenance and repair Lubricants For lubrication work use a lithium saponified multipurpose grease with EP additives: Company Lubricant designation Normal operating condi- Extreme operating con- tions ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...
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Page 77: Hydraulic System (Workshop Work)
• Replace the hydraulic hose lines if they are damaged or worn. Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years. -
Page 78: Labelling Hydraulic Hose Lines
Cleaning, maintenance and repair 12.3.1 Labelling hydraulic hose lines Valve chest identification provides the follow- ing information: (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose lines (02 04 = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 79: Installation And Removal Of Hydraulic Hose Lines
Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use genuine AMAZONE hydraulic hose lines! • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο... -
Page 80: Hydraulic Diagram
Cleaning, maintenance and repair 12.4 Hydraulic diagram Cayron 200 Cayron BAG0132.2 04.14... - Page 81 Cleaning, maintenance and repair Cayron 200 V Cayron BAG0132.2 04.14...
- Page 82 +49 (5405) 501-0 D-49202 Hasbergen-Gaste Fax: +49 (5405) 501-234 Germany E-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation implements...
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