Amazone KG Special Series Operating Instruction
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Amazone KG Special Series Operating Instruction

Soil tillage implements
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Operating Instructions
az
Soil tillage implements
Rotary cultivator
Rotary cultivator
Rotary harrow
KG Special
KX
KE Special
KG Super
KE Super
Please read this operating manual before
initial operation.
MG4321
BAH0063-6 04.16
Keep it in a safe place for future use!
en

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  • Page 1 Operating Instructions Soil tillage implements Rotary cultivator Rotary cultivator Rotary harrow KG Special KE Special KG Super KE Super Please read this operating manual before initial operation. MG4321 BAH0063-6 04.16 Keep it in a safe place for future use!
  • Page 2 Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
  • Page 3 + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG4321 Compilation date: 04.16 ...
  • Page 4 Foreword Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We thank you for your trust in our products. On receiving the implement, check to see if it has been damaged during transport or if parts are missing.

  • Page 5: Table Of Contents

    Table of Contents User information ..................9     Purpose of the document ......................9     Locations in the operating manual ................... 9     Diagrams ..........................9       General Safety Instructions ..............10   Obligations and liability ......................10  ...
  • Page 6 Front mounting frame (optional, KE Special / Super only) ............ 85     5.16 Combination possibilities with AMAZONE implements ............86     5.17 Working with an AMAZONE mounted seed drill ..............87     5.17.1 Coupling parts (optional) ....................... 87     5.17.2 Lifting frame (optional) ......................
  • Page 7 Table of Contents Attaching the lifting frame (specialised workshop) ............... 105     6.9.1 Attaching lifting frame 2.1 (specialist workshop)) ..............106     6.9.2 Attaching lifting frame 3.1 (specialist workshop) ..............107     6.9.3 Fitting the lift height limiter (specialist workshop) ..............108  ...
  • Page 8 Table of Contents 12.3.1 Repositioning the bevel wheels on the WHG/KE Special / Super (specialised   workshop) ..........................149   12.3.2 Repositioning/replacing the gear wheels on the WHG/KX / WHG/KG Special /   Super (specialised workshop) ..................... 150   12.3.2.1 Repositioning/replacing the gear wheels on the WHG/KX..........

  • Page 9: User Information

    User information User information The User Information section provides information on use of the operating manual. Purpose of the document This operating manual  describes the operation and maintenance of the implement.  provides important information on safe and efficient handling of the implement.

  • Page 10: General Safety Instructions

    General Safety Instructions General Safety Instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement operation.
  • Page 11 General Safety Instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions to  the health and safety of the user or third parties, ...

  • Page 12: Representation Of Safety Symbols

    General Safety Instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm), should it not be prevented.

  • Page 13: Organisational Measures

    General Safety Instructions Organisational measures The operator must provide the necessary personal protective equipment as per the information provided by the manufacturer of the crop protection agent to be used, such as:  Safety glasses  Protective shoes  Chemical-resistant overalls ...

  • Page 14: User Training

    General Safety Instructions User training Only those people who have been trained and instructed may work with/on the implement. The operator must clearly specify the responsibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.

  • Page 15: Safety Measures In Normal Operation

    General Safety Instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.

  • Page 16: Design Changes

    General Safety Instructions 2.10 Design changes You may make no changes, expansions or modifications to the implement without the authorisation of AMAZONEN-WERKE. This also applies when welding support parts. Any expansion or modification work shall require the written approval of AMAZONEN-WERKE. Only use modification and accessory parts approved by AMAZONEN-WERKE so that the type approval, for example, remains valid in accordance with national and international regulations.

  • Page 17: Spare And Wear Parts And Aids

    Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...

  • Page 18: Warning Symbols And Other Labels On The Implement

    General Safety Instructions 2.13 Warning symbols and other labels on the implement Always keep all the warning symbols of the implement clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075).
  • Page 19 General Safety Instructions Order number and explanation Warning symbols MD 075 Risk of cutting or severing of fingers/hand through direct contact with moving parts involved in the working process! This hazard can cause the most severe injuries with loss of body parts. ...
  • Page 20 General Safety Instructions MD 079 Risk of materials or foreign objects being flung away from or out of the implement when entering or remaining in the danger area of the implement! These dangers can inflict severe injuries on all parts of the body. ...
  • Page 21 General Safety Instructions MD 089 Risk of crushing the entire body due to standing under suspended loads or raised implement parts. Causes serious, potentially fatal injuries anywhere on the body.  It is forbidden to stand under suspended loads or raised implement parts. ...
  • Page 22 General Safety Instructions MD 097 Risk of crushing the entire body when standing in the lifting area of the three-point suspension when the three-point hydraulic system is operated! Causes serious, potentially fatal injuries anywhere on the body.  It is forbidden to stand in the lifting area of the three-point suspension when actuating the three-point hydraulic system.
  • Page 23 General Safety Instructions MD 113 Study and observe the instructions for cleaning, servicing and maintaining in the appropriate chapter of the operating manual. MD 119 This symbol indicates the maximum drive speed (1000 rpm) and direction of rotation of the drive shaft on the implement side.

  • Page 24: Positions Of Warning Symbols And Other Labels

    General Safety Instructions 2.13.1 Positions of warning symbols and other labels Fig. 1: KX 3000 Fig. 2: WHG/KE Special / Super Fig. 3: WHG/KX Fig. 4: WHG/KG Special / Super KG / KX / KE BAH0063-6 04.16...

  • Page 25: Dangers If The Safety Information Is Not Observed

    General Safety Instructions 2.14 Dangers if the safety information is not observed Non-compliance with the safety information  can pose both a danger to people and also to the environment and implement.  can lead to the loss of all warranty claims. In particular, non-compliance with the safety information could pose the following risks: ...

  • Page 26: Safety Information For Users

    General Safety Instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor, always check their traffic and operational safety. 2.16.1 General safety instructions and accident prevention instructions ...
  • Page 27 General Safety Instructions lowering is impossible.  When coupling and uncoupling implements, move the support equipment (if available) to the appropriate position (stability).  When actuating the support equipment, there is a danger of injury from contusion and cutting points! ...
  • Page 28 General Safety Instructions Use of the implement  Before starting work, make sure that you understand all the equipment and control elements of the implement and their functions. There is no time for this when the implement is already in operation! ...
  • Page 29 General Safety Instructions loaded vehicle combination (tractor plus connected implement).  Check the brake power before moving off.  When turning corners with the implement coupled, take the wide sweep and centrifugal mass of the implement into account.  Before transport of the implement, ensure sufficient side locking of the tractor lower links if the implement is attached to the three- point hydraulic system or lower links of the tractor.

  • Page 30: Mounted Implements

    General Safety Instructions 2.16.2 Mounted implements  When attaching to the three-point linkage, the attachment categories on tractor and implement must be compatible or an adapter must be used!  Take note of the manufacturer's instructions.  Before attaching implements to or removing them from the three- point suspension, shift the operating equipment to a position in which unintended raising or lowering is impossible.

  • Page 31: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines!  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 32: Electrical System

    General Safety Instructions 2.16.4 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire ...
  • Page 33 General Safety Instructions  When turning corners, observe the permitted bending and displacement of the universal joint shaft.  Before switching on the PTO shaft, check that the selected PTO shaft speed of the tractor matches the permitted drive speed of the implement.

  • Page 34: Cleaning, Maintenance And Repair

     Spare parts must meet at least the specified technical requirements of AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. KG / KX / KE BAH0063-6 04.16...

  • Page 35: Loading And Unloading

    Loading and unloading Loading and unloading The pictogram marks the location at which the lifting gear is to be secured to the implement. DANGER Only attach the lifting gear at the marked location. Do not stand under suspended loads. Fig. 5 Loading the implement on a transport vehicle 1.

  • Page 36: Product Description

    Product description Product description This section:  provides a comprehensive overview of the implement structure.  provides the names of the individual modules and controls. If possible, read this section when actually at the implement. This helps you to understand the implement better. Overview of assembly groups Fig.

  • Page 37: Safety And Protective Equipment

    Product description Safety and protective equipment Fig. 8 Universal joint shaft guard Fig. 8 Fig. 9/… (1) Tool guard plate (2) Levelling board (3) Side panel (4) Roller, trailing The above-mentioned components serve as tool protection; use of the implement without these components is not permitted.

  • Page 38: Overview - Supply Lines Between The Tractor And The Implement

    Product description Overview – Supply lines between the tractor and the implement Power supply cable Designation Function Plug (7-pin) Road traffic lighting system (optional) Plug for tractor socket Oil cooler fan (optional) Hydraulic hose lines All hydraulic hose lines have handles with coloured markings and a code number or code letter to assign the respective hydraulic function to the pressure line of a tractor control unit!

  • Page 39: Transportation Equipment

    Product description Transportation equipment Fig. 11/... (1) 2 rear-facing warning signs Fig. 11 Fig. 12/... (1) 2 rear-facing turn indicators (2) 2 reflectors, yellow. (3) 2 brake and rear lights (4) 2 red reflectors Fig. 12 Fig. 13/... (1) 2 forwards-facing warning signs (2) 2 forwards-facing limiting lights (3) 2 forwards-facing turn indicators...

  • Page 40: Intended Use

    Compliance with all the instructions in this operating manual.  Adherence of inspection and maintenance work.  Exclusive use of original AMAZONE spare parts. Other uses to those specified above are forbidden and shall be considered as improper. For any damage resulting from improper use ...

  • Page 41: Danger Areas And Danger Points

    Product description Danger areas and danger points The danger area is the area around the implement in which people can be caught:  by work movements made by the implement and its tools.  by materials or foreign bodies thrown out of the implement. ...

  • Page 42: Rating Plate And Ce Mark

    Product description Rating plate and CE mark The diagram shows the location of the rating plate and the CE mark. The CE mark on the implement indicates compliance with the stipulations of the valid EU directives. The rating plate shows: ...

  • Page 43: Technical Data

    Product description Technical data Rotary harrow KE 2500 Special Working width 2.50 Transport width 2.55 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KE 2500 Special SW 2500-420...
  • Page 44 Product description Rotary harrow KE 3000 Special Working width Transport width Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KE 3000 Special SW 3000-420 SW 3000-520 PW 3000-420...
  • Page 45 Product description Rotary harrow KE 3000 Super Working width Transport width Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KE 3000 Super SW 3000-420 SW 3000-520 PW 3000-420...
  • Page 46 Product description Rotary cultivator KE 3500 Super Working width 3.43 or 3.50 Transport width 3.43 or 3.50 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KE 3500 Super 1360...
  • Page 47 Product description Rotary harrow KE 4000 Super Working width Transport width 4.03 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KE 4000 Super 1180 SW 4000-520...
  • Page 48 Product description Rotary cultivator KX 3000 Working width Transport width Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KX 3000 1175 SW 3000-520 PW 3000-500...
  • Page 49 Product description Rotary cultivator KG 3000 Special Working width Transport width Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 3000 Special 1200 SW 3000-520 PW 3000-500...
  • Page 50 Product description Rotary cultivator KG 3500 Special Working width 3.43 or 3.50 Transport width 3.43 or 3.50 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 3500 Special 1330...
  • Page 51 Product description Rotary cultivator KG 4000 Special Working width 4.00 Transport width 4.12 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 4000 Special 1500 SW 4000-520...

  • Page 52: Cdw 3000-550/125 Kg

    Product description Rotary cultivator KG 3000 Super Working width Transport width Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 3000 Super 1250 SW 3000-520 PW 3000-500...

  • Page 53: Carrying Arms For The Roller Kg

    Product description Rotary cultivator KG 3500 Super Working width 3.43 or 3.50 Transport width 3.43 or 3.50 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 3500 Super 1360...
  • Page 54 Product description KG 4000 Super rotary cultivator Working width 4.00 Transport width 4.12 Attachment category see below Number of rotors Tool tines see below Working depth, max. [cm] Data for the calculation of tractor weights and tractor axle loads Basic weight KG 4000 Super 1500 SW 4000-520...

  • Page 55: Necessary Tractor Equipment

    Product description 4.10 Necessary tractor equipment For the implement to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Implement type maximum permitted for solo operation with roller for operation with a seed drill KE 2500 Special from 40 kW/55 HP to 103 kW/140 HP KE 3000 Special...

  • Page 56: Gearbox - Oils And Filling Capacities

    Product description 4.11 Gearbox – oils and filling capacities Gearbox Filling capacity Transmission fluid WHG/KE Special / Super 1.4 litres (without oil cooler) WHG/KX 4.5 litres (without oil cooler) 3.5 litres (without oil cooler) WHG/KG Special SAE 90 EP GL4 5.0 litres (with oil cooler) 4.0 litres (without oil cooler) WHG/KG Super...

  • Page 57: Hydraulic Oil For The Implement Supply

    Product description Spur gear trough filling quantities Implement type Spur gear trough filling quantities KE 2500 Special 21 litres KE 3000 Special 25 litres KE 3000 Super 25 litres KE 3500 Super 30 litres KE 4000 Super 35 litres KX 3000 25 litres KG 3000 Special/Super 25 litres...

  • Page 58: Layout And Function

    Layout and function Layout and function The implement is used on agricultural land for tilling the soil  As a stand-alone machine with trailing roller  As part of a cultivation combination with trailing roller and  Mounted seed drill ...

  • Page 59: Ke Rotary Harrows

    Layout and function KE rotary harrows KE 3000 Special rotary harrow with lifting frame Fig. 16 KE 3000 Super rotary harrow Fig. 17 KG / KX / KE BAH0063-6 04.16...

  • Page 60: Kx Rotary Cultivator/Kg Rotary Cultivator

    Layout and function KX rotary cultivator/KG rotary cultivator KX 3000 rotary cultivator Fig. 18 KG 3000 Special rotary cultivator with lifting frame Fig. 19 KG / KX / KE BAH0063-6 04.16...

  • Page 61: Threaded Cartridge

    Layout and function KG 3000 Super rotary cultivator Fig. 20 Threaded cartridge The threaded cartridge (Fig. 21/1) contains  the operating manual,  the ratchet to operate the levelling board. Fig. 21 KG / KX / KE BAH0063-6 04.16...

  • Page 62: Attachment Category

    Layout and function Attachment category KE Special/KE Super rotary harrow Fig. Attachment Part name diameter 22/… category [mm] Upper link pin Ø 25 Cat. 2 Upper link pin Ø 31.7 Cat. 3 Lower link pin Ø 28 Cat. 2 The ball sleeves are tractor accessories Fig.

  • Page 63: Three-Point Hitch Extension (Option)

    Layout and function Three-point hitch extension (option) With wheel mark eradicators, the space between the tractor and the implement may be too small. The three-point hitch extension serves to increase the distance between the tractor and implement. The three-point extension consists of 3 spacers. Each spacer is pegged to the implement using 2 pins and secured using linch pins.

  • Page 64: Three-Point Extension Cat. 2 For Kx/Kg Rotary Cultivators

    Layout and function 5.5.2 Three-point extension cat. 2 for KX/KG rotary cultivators Fig. 25 Three-point extension for KX/KG rotary cultivators Pin diameter Attachment Fig. 25/… Part name Number (mm) category Upper link extension ─ ─ Upper link pin Ø 25 Cat.

  • Page 65: Three-Point Extension Cat. 3 For Kx/Kg Rotary Cultivators

    Layout and function 5.5.3 Three-point extension cat. 3 for KX/KG rotary cultivators Fig. 26 Three-point extension for KX/KG rotary cultivators Pin diameter Attachment Fig. 26/… Part name Number (mm) category Upper link extension ─ ─ Upper link pin Ø 25 Cat.

  • Page 66: Tractor Wheel Mark Eradicator (Optional)

    Layout and function Tractor wheel mark eradicator (optional) The tractor wheels can leave deep tracks on the field. The soil tillage implement can be used with a shallower working depth if the deep tracks are eliminated by the wheel mark eradicators. The attachment frame (Fig.

  • Page 67: Rollers

    Layout and function Rollers The rollers serve to  support the soil tillage implement and maintain the working depth.  protect against the rotating tools of the soil tillage implement. Only use the soil tillage implement  for solo operation with the rollers specified below ...

  • Page 68: Cage Roller Sw

    Layout and function 5.7.1 Cage roller SW  SW420  SW520  The cage roller can be used where lighter reconsolidation of the soil is required.  Disposes of a very good self-propulsion. Field of application Using the SW cage roller on light soils. Fig.

  • Page 69: Cracker Disk Roller

    Layout and function 5.7.4 Cracker Disk roller Field of application The CDW cracker disc roller is used on medium to heavy soils. Method The steel packer rings of the cracker disc roller (Fig. 34/1) consolidate the soil in strips. In combination with a seed drill, the seed is embedded in the compacted soil.

  • Page 70: Drive

    Layout and function Drive The universal joint shaft (Fig. 36/1) transfers the drive force from the tractor PTO shaft to the tool carrier through the implement gearbox. If the implement encounters a fixed obstacle, the tool carriers may come to a stop. To prevent damage to the gearbox, the implement is equipped with an overload clutch.

  • Page 71: Gearbox / Tractor Pto Shaft Speed / Tine Speed

    Layout and function 5.8.1 Gearbox / Tractor PTO shaft speed / Tine speed Different soils require that the tine speed be adjusted in order to attain the desired fine seed bed. The implement gearbox makes this adjustment possible. Never select a higher tine speed than is absolutely necessary. If the tine speed is increased, the power requirement and tine wear increase disproportionately.

  • Page 72: Whg/Ke Special Gearbox / Whg/Ke Super Gearbox

    Layout and function 5.8.2 WHG/KE Special gearbox / WHG/KE Super gearbox The speed of the tines can be adjusted by repositioning the bevel wheels in the WHG/KE Special / Super gearboxes. The table (below) shows  the tractor PTO shaft speeds. ...
  • Page 73 Layout and function Speed table for WHG/KE Super 1: Gear wheel pairing The gearbox is fitted with the following as standard Gear wheel I: ........22 teeth Gear wheel II: ........25 teeth 2: Tine speed [rpm] for Tractor PTO shaft speed ....1000 rpm Tractor PTO shaft speed ....

  • Page 74: Gearbox Whg/Kx

    Layout and function 5.8.3 Gearbox WHG/KX The speed of the tines can be adjusted by repositioning or replacing the gear wheels in the WHG/KX gearbox. Only replace the gear wheels in pairs. The table (below) shows  the tractor PTO shaft speeds. ...

  • Page 75: Whg/Kg Special / Super Gearbox

    Layout and function 5.8.4 WHG/KG Special / Super gearbox The speed of the tines can be adjusted by repositioning or replacing the gear wheel pairings in the WHG/KG Special / Super gearboxes. The table (below) shows  the tractor PTO shaft speeds. ...

  • Page 76: Universal Joint Shafts

    Layout and function Universal joint shafts The universal joint shaft transfers the drive force of the tractor PTO shaft to the tool carrier through the implement gearbox. The universal joint shaft type depends on the implement type and the tractor PTO shaft. Order Soil tillage implement Universal joint shaft...
  • Page 77 Layout and function Order Soil tillage implement Universal joint shaft number Rotary cultivator Bondioli & Pavesi SFT-H7 Universal joint shaft with ratchet clutch EJ582 KG 3000 Special 1 3/8 inch, 6 parts, 760 mm KG 3500 Special KG 4000 Special Bondioli &...

  • Page 78: Electronic Drive Monitoring (Optional, Kg Super Only)

    Layout and function 5.10 Electronic drive monitoring (optional, KG Super only) If the implement encounters a fixed obstacle, the tool carriers may come to a stop. An overload clutch on the input shaft of the implement gearbox prevents the gearbox from being damaged. The KG Super rotary cultivator can be equipped with the electronic drive monitor.

  • Page 79: Tool Tines

    Layout and function Fig. 44 5.11 Tool tines Length of the Soil tillage implement Tool tines tool tines KE 2500 Special KE 3000 Special / Super Rotary harrow KE drag Special 26 cm KE 3500 Super KE 4000 Super KG drag 33 cm Rotary cultivator KX 3000...
  • Page 80 Layout and function Tool tines Tool tines KE drag Special (anticlockwise) KG drag (anticlockwise) Fig. 45 Fig. 46 Tool tines Tool tines KG grip Special (HD) (anticlockwise) KG grip Super (anticlockwise) Fig. 47 Fig. 48 Tool tines Tool tines KG grip Special (HD) (anticlockwise) Potato tines (anticlockwise) Fig.

  • Page 81: Tool Tine Minimum Length

    Layout and function 5.11.1 Tool tine minimum length The tool tines are subject to wear. Replace the tines  once they reach the minimum length L = 150 mm.  before they reach the minimum length when working at great working depths, in order to prevent damage/wear to the tool carriers.

  • Page 82: Working Depth Of The Soil Tillage Implement

    Layout and function 5.12 Working depth of the soil tillage implement The soil tillage implement is supported by the roller. This ensures that the working depth is precisely maintained. 5.12.1 Mechanical adjustment of the working depth The adjuster segment (Fig. 53/1) is used to adjust the working depth.

  • Page 83: Side Panel

    Layout and function 5.13 Side panel The side panel (Fig. 56/1) ensures that the tilled soil is guided in front of the roller and not thrown to the side. The side panel can be spring-mounted or swivelling, depending on the implement type. In order to restrict the soil stream effectively, the working depth of the side panels, the working depth of the soil tillage implement, and the spring...

  • Page 84: Side Panel, Swivelling

    Layout and function 5.13.2 Side panel, swivelling The swivelling side panel (Fig. 58/1) moves over obstacles. The dead weight of the side panel and a tension spring (Fig. 58/2) bring the side panel back to the working position. The adjustable tension of the spring is adjusted at the factory for light and medium soils.

  • Page 85: Levelling Board

    Layout and function 5.14 Levelling board The levelling board (Fig. 60/1)  removes ground undulations behind the implement.  pulverises remaining clods on heavy soil.  compacts loose soil. Fig. 60 The implement has two spindles (Fig. 61/1) to adjust the levelling board. Always adjust the levelling board evenly across the entire working width.

  • Page 86: Combination Possibilities With Amazone Implements

    Layout and function 5.16 Combination possibilities with AMAZONE implements The soil tillage implement can be combined with:  Mounted seed drill (Fig. 63)  Pack-top seed drill, mechanical (Fig. 64)  Pack-top seed drill, pneumatic (Fig. 65)  Deep loosener (Fig. 65) This operating manual describes how to couple the mounted seed drill (Fig.

  • Page 87: Working With An Amazone Mounted Seed Drill

    Layout and function 5.17 Working with an AMAZONE mounted seed drill To couple the mounted seed drill, fit the soil tillage implement with the following, as required:  Coupling parts  Lifting frame. 5.17.1 Coupling parts (optional) The coupling parts are used to attach the mounted seed drill.
  • Page 88 Layout and function Lifting frame 3.1 (Fig. 68) is approved for seed drills up to a total weight of 2500 kg. The lifting frames have Cat. II pivot points to attach mounted seed drills of the same category. The lifting frame serves to reduce the tractor lifting power.

  • Page 89: Lift Height Limiter (Optional)

    Layout and function 5.17.3 Lift height limiter (optional) If the soil tillage implement is combined with a PTO shaft driven seed drill, the lift height of the lifting frame can be limited in order that the PTO shaft can continue to run, even while turning. A precision airplanter remains functional even during turning with the tractor's PTO shaft running.

  • Page 90: Shaft-Mounted Gearbox (Optional)

    Layout and function 5.18 Shaft-mounted gearbox (optional) If a PTO shaft driven seed drill is to be connected to the PTO shaft through drive, the high roller frame can prevent the universal joint shaft from being mounted on the PTO shaft stub. The PTO shaft is connected via the roller frame by means of a shaft-mounted gearbox.

  • Page 91: Track Markers (Optional)

    Layout and function 5.19 Track markers (optional) The hydraulically-actuated markers dig into the ground alternately on the left and the right of the implement. Here, the active track marker (Fig. 75/1) creates a mark. This mark serves the tractor driver as an orientation aid.

  • Page 92: Greendrill 200-E Catch Crop Seeding Unit (Optional)

    Layout and function 5.20 GreenDrill 200-E catch crop seeding unit (optional) The GreenDrill catch crop seeding unit enables the seeding of fine seeds and catch crops during soil cultivation. (1) Blower fan with electric drive (2) Foldable ascent (3) Automatic locking of the foldable ascent Also see the GreenDrill operating manual.

  • Page 93: Initial Operation

    Initial operation Initial operation This section contains information  on initial operation of your implement.  on checking how you may couple the implement to your tractor. DANGER Risk of crushing, cutting, being caught or drawn in and knocks! Before starting up the implement and tractor, always check their roadworthiness and operational safety.

  • Page 94: Checking The Suitability Of The Tractor

    Initial operation Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you attach or hook up the implement.

  • Page 95: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Load Capacities, As Well As The Minimum Ballast

    Initial operation 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast The permissible total tractor weight, specified in the vehicle documentation, must be greater than the sum of the ...

  • Page 96: Data Required For The Calculation (Attached Implement)

    Initial operation 6.1.1.1 Data required for the calculation (attached implement) Fig. 77 Tractor empty weight See tractor operating manual or vehicle Front axle load of the empty tractor documentation Rear axle load of the empty tractor Total weight of rear-mounted implement or See the section "Technical Data"...

  • Page 97: Of The Tractor To

    Initial operation 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to V min ensure steering capability          Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the following table.

  • Page 98: Table

    Initial operation 6.1.1.7 Table Actual value according to Approved value Double approved calculation according to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear  Total weight   Front axle load   Rear axle load  You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.

  • Page 99: Securing The Tractor/Implement Against Unintentional Start-Up And Rolling

    Initial operation Securing the tractor/implement against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through  Unintentional lowering of the unsecured implement raised using the tractor's 3-point hydraulic system. ...

  • Page 100: Attaching The Side Panels

    The suitable protective panels for the roller must be attached to the soil tillage implement:  Protective panel (Fig. 79/2) for all AMAZONE rollers, except Cracker Disk roller (CDW)  Protective panel (Fig. 79/3) for Cracker Disk roller (CDW).

  • Page 101: Attachment Of The Wheel Mark Eradicators

    Initial operation Attachment of the wheel mark eradicators 1. Mount the wheel mark eradicators (optional). 1.1 Screw the wheel mark eradicator bracket (Fig. 80/1) onto the mounting frame using the clamping plate (Fig. 80/2). 1.2 Pin the wheel mark eradicator (Fig. 80/4) right at the top with the positioning pin (Fig.
  • Page 102 Initial operation 4. Attach the roller carrying arm (Fig. 83/1) to the adjuster segment (Fig. 83/2) with a pin (Fig. 83/3). Secure the pin with a screw and nut (Fig. 83/4). 5. Plug the depth setting pin (Fig. 83/5) into the closest possible hole above the carrying arm and secure the depth setting pin using a linch pin (Fig.

  • Page 103: Adjusting The Length Of The Universal Joint Shaft To The Tractor (Specialist Workshop)

    Initial operation Adjusting the length of the universal joint shaft to the tractor (specialist workshop) WARNING Only a specialist workshop may make structural changes to the universal joint shaft. WARNING Danger of crushing from unintentional  Rolling of the tractor and the coupled implement! ...

  • Page 104: Fitting The Coupling Parts (Specialist Workshop)

    Initial operation Fitting the coupling parts (specialist workshop) Fig. 85 1. Attach the coupling carrier arms (Fig. 85/1) to a crane. 2. Secure the coupling carrier arms with two spacer sleeves (Fig. 85/2) to the soil tillage implement with two pins (Fig. 85/3). 3.

  • Page 105: Attaching The Lifting Frame (Specialised Workshop)

    Initial operation Attaching the lifting frame (specialised workshop) Before start-up, check with the tractor rear window open whether parts of the lifting frame collide with the rear window. Connecting the hydraulic line of the lifting frame to the hydraulics for the tractor lower links brings advantages When actuating the tractor lower link, ...

  • Page 106: Attaching Lifting Frame 2.1 (Specialist Workshop))

    Initial operation 6.9.1 Attaching lifting frame 2.1 (specialist workshop)) Fig. 87 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition key. 4.

  • Page 107: Attaching Lifting Frame 3.1 (Specialist Workshop)

    Initial operation 6.9.2 Attaching lifting frame 3.1 (specialist workshop) Fig. 88 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition key. 4.

  • Page 108: Fitting The Lift Height Limiter (Specialist Workshop)

    Initial operation 6.9.3 Fitting the lift height limiter (specialist workshop) CAUTION The hydraulic system is under high pressure. Depressurise the hydraulic system before starting work on the lifting frame. 1. Couple the tractor to the implement. 2. Lower the lifting frame. 3.

  • Page 109: Hydraulic Hose Lines

    Initial operation 6.10 Hydraulic hose lines WARNING Danger of infection from escaping hydraulic fluid at high pressure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurized on both the implement and tractor sides. If you are injured by hydraulic fluid, contact a doctor immediately. 6.10.1 Coupling the hydraulic hose lines Check the compatibility of the hydraulic fluids.

  • Page 110: 6.10.1.1 On Lifting Frame

    Initial operation 6.10.1.1 On lifting frame Fig. 92/… 1. Couple the supply line for the hydraulic hose lines Fig. 92 6.10.1.2 On soil tillage implement Fig. 93/… 1. Couple the supply line for the tramline marker. Fig. 93 KG / KX / KE BAH0063-6 04.16...

  • Page 111: Uncoupling The Hydraulic Hose Lines

    Initial operation 6.11 Uncoupling the hydraulic hose lines 1. Put the tractor control valve into the float position (neutral position). 2. Unlock the hydraulic connector. 3. Push on the dust protection caps. Fig. 94 4. Place the hydraulic hose lines in the hose cabinet.

  • Page 112: Coupling And Uncoupling The Implement

    Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling the implement take heed of the section “Safety information for users”. Danger  Secure the tractor and the implement against unintentional start-up and rolling before working on the implement. ...
  • Page 113 Coupling and uncoupling the implement WARNING Risk of contusions, cutting, catching, drawing in and knocks when the implement unexpectedly releases from the tractor!  Use the intended equipment to connect the tractor and the implement in the proper way.  When coupling the implement to the tractor's three-point hydraulic system, ensure that the attachment categories of the tractor and the implement are the same.

  • Page 114: Coupling The Implement To The Tractor

    Coupling and uncoupling the implement Coupling the implement to the tractor Adjust the length of the universal joint shaft to the tractor (see section "Adjusting the universal joint shaft to the tractor")  before initial use  after fitting/removing the three-point hitch extension ...
  • Page 115 Coupling and uncoupling the implement 11. Secure the universal joint shaft guard on the tractor and on the implement using supporting chains (Fig. 98/1) so that they do not rotate. Ensure that the universal joint shaft has a sufficient swivelling range in all operating conditions.

  • Page 116: Uncoupling The Implement

    Coupling and uncoupling the implement Uncoupling the implement WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncoupled implement! Park the implement on a level surface on solid ground. CAUTION Avoid coming into contact with hot gearbox and universal joint shaft components.

  • Page 117: Coupling The Mounted Seed Drill

    Coupling and uncoupling the implement Coupling the mounted seed drill DANGER Risk of injury from the movement of the lifting frame. Maintain a minimum distance of 10.0 m from the implement combination. When raising the seed drill, check whether parts of the lifting frame collide with the tractor rear window.
  • Page 118 Coupling and uncoupling the implement 7. Swivel the locking straps (Fig. 103/1) and secure each with a pin (Fig. 103/2). Secure the pins with linch pins. 8. Position the top link (Fig. 104/1) to the top pivot point (Cat. II) of the seed drill. 9.

  • Page 119: Attaching The Seed Drill To The Lifting Frame

    Coupling and uncoupling the implement 7.3.2 Attaching the seed drill to the lifting frame Fig. 106 Lifting frame 2.1 only 1. Fasten the catch hooks (Fig. 107/1) to the lifting frame using two screws for each one (Fig. 107/2). Lifting frame 2.1 has two groups of holes to which the catch hooks may be screwed.
  • Page 120 Coupling and uncoupling the implement All types: 2. Release the locking straps (Fig. 108/1). 2.1 Remove the pins (Fig. 108/2). 3. Instruct persons to stay out of the danger area between the tillage implement and the seed drill. 4. Drive the soil tillage implement up to the seed drill.

  • Page 121: Attaching The Front-Mounted Soil Tillage Implement

    Coupling and uncoupling the implement Attaching the front-mounted soil tillage implement 1. Couple the rotary harrow with the cage roller (see section "Initial operation", page 93). 2. Fasten the front attachment frame (Fig. 111/1) to the  KE 3000 with the threaded pins (Fig. 111/2) ...

  • Page 122: Settings

    Settings Settings DANGER Carry out the adjustments only if the following apply:  The tractor PTO shaft is switched off (wait until the tool carriers have come to a complete stop).  The implement has been lowered.  The tractor parking brake is applied. ...

  • Page 123: Setting The Working Depth Of The Tool Tines

    Settings Setting the working depth of the tool tines The soil tillage implement is supported by the roller. This ensures that the working depth is precisely maintained. 8.1.1 Mechanical adjustment 1. Lift the implement just enough for the depth setting pins (Fig. 113/2) to clear the carrying arms (Fig.
  • Page 124 Settings The working depth increases  the larger the number (Fig. 115 /2) present at the carrying arm (Fig. 113/1). Fig. 115 4. Secure the depth setting pins with linch pins (Fig. 114/2). 5. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement.

  • Page 125: Seed Drill In The Lifting Frame/Without Semi-Mounted Seed Drill

    Settings 8.1.1.1 Seed drill in the lifting frame/without semi-mounted seed drill The maximum working depth of the soil tillage implement is obtained with the following setting:  Insert the depth setting pin in the adjuster segment in square hole no. 2 (Spur gear trough/1) ...

  • Page 126: Adjusting The Tractor Wheel Mark Eradicator (Optional)

    Settings Adjusting the tractor wheel mark eradicator (optional) Horizontal adjustment Adjust the tractor wheel mark eradicator horizontally to the desired position (Fig. 120/2) and secure it with the screws (Fig. 120/1). Fig. 120 Vertical adjustment Adjust the tractor wheel mark eradicator vertically to the desired position The recessed grip (Fig.

  • Page 127: Exceeding The Maximum Working Depth

    Settings 3. Remove the locking pins (Fig. 123/1) 4. Using the recessed grip, put the tractor wheel mark eradicator into the desired position and insert the locking pin (Fig. 123/1)  The maximum working depth is 150mm (Fig. 124/2) 5. Secure the locking pin with a linch pin (Fig. 123/2) Fig.
  • Page 128 Settings 1. Remove all of the linch pins (Fig. 126/1). 2. Hold the tractor wheel mark eradicator by the recessed grips (Fig. 121/1). 3. Remove all of the positioning pins (Fig. 126/2). 4. Remove the tractor wheel mark eradicator from the tractor wheel mark eradicator bracket using the recessed grip (Fig.

  • Page 129: Adjusting The Cutting Rail (Optional, Only With Cracker Disc Roller)

    Settings Adjusting the cutting rail (optional, only with cracker disc roller) Two adjuster segments (Fig. 130) with integrated springs (Fig. 130/1) are used to adjust the cutting rail. During operation, the blades can avoid obstacles in the soil by deflecting upwards. Upon delivery, the cutting rail is adjusted such that the ends of the blades are flush with the edges of the roller.

  • Page 130: Adjusting The Levelling Board

    Settings Adjusting the levelling board 1. Adjust the spindle of the levelling board using the ratchet (Fig. 133/1). In the parking position, the ratchet is stowed in the threaded cartridge. Fig. 133 2. Position the spindle with a mandrel (Fig. 134/1).

  • Page 131: Transport Locking Mechanism For Lifting Frame (All Types)

    Settings Transport locking mechanism for lifting frame (all types) Fig. 136 Locking the lifting frame 1. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement. 2. Pull on the black rope (Fig. 136/1). ...

  • Page 132: Adjusting The Track Marker

    Settings Adjusting the track marker 1. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key. 2. Loosen both screws (Fig. 138/1). 3. Set the track marker length to length "A" [see table (Fig. 139)]. 4.

  • Page 133: Adjusting The Lift Height Limiter

    Settings Adjusting the lift height limiter CAUTION Danger from failure of the universal joint shaft in case of excessive bending of the driven universal joint shaft! Observe the permitted bending of the driven universal joint shaft when lifting the implement. Excessive bending of the driven universal joint shaft causes increased, premature wear to or immediate destruction of the universal joint shaft.

  • Page 134: Transportation

    Transportation Transportation When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation). In Germany and in many other countries, the maximum transport width of the implement combination mounted on the tractor is 3.0 m.
  • Page 135 Transportation DANGER  Before transportation, carry out a visual check that the upper and lower link pins are secured with the original linch pins against unintentional release.  Before transportation, fasten the side locking device of the tractor lower link so that the mounted or towed implement cannot swing back and forth.

  • Page 136: Move The Implement In The Transport Position

    Transport of a implement combination over 3.0 m wide is only permitted on a transport vehicle. When transporting implement combinations (see section "Combination possibilities with AMAZONE implements", page 86), pay attention to the width of the loaded transport vehicle. The vehicle keeper and driver are responsible for compliance with the statutory stipulations.

  • Page 137: Use Of The Implement

    Use of the implement Use of the implement When using the implement, observe the information in the following sections:  Warning symbols and other labels on the implement  Safety information for the operator. DANGER Risk of crushing, being pulled in or caught during implement operation because of unprotected drive elements.
  • Page 138 Use of the implement WARNING Risk of being crushed, caught or struck by objects ejected by the implement when it is driven! Instruct people to leave the danger area of the implement before you switch on the PTO shaft. DANGER ...
  • Page 139 Use of the implement CAUTION Danger from failure of the universal joint shaft in case of excessive bending of the driven universal joint shaft! Observe the permitted bending of the driven universal joint shaft when lifting the implement. Excessive bending of the driven universal joint shaft causes increased, premature wear to or immediate destruction of the universal joint shaft.

  • Page 140: On The Field

    Use of the implement 10.1 On the field DANGER Instruct any people in the area to stand at a minimum distance of 20.0 m from the machine. 10.1.1 Work commencement 1. Lower the soil tillage implement until the tines are just above, but not yet touching, the soil.

  • Page 141: Moving The Track Marker Into Working Position

    Use of the implement 10.1.3 Moving the track marker into working position In transport position, each track marker is secured with a bar (Fig. 146/1). Fig. 146 1. Position the implement on the field. 2. Unlock both track markers. 2.1 Disengage the tractor's PTO shaft, engage the parking brake, shut off the engine and remove the ignition key.

  • Page 142: During The Work

    Use of the implement 10.2 During the work In the event of tine wear, correct the following settings:  The working depth of the soil tillage implement  The side panels  The levelling board  The tractor wheel mark eradicator. When working at great working depths, it is necessary to replace the tool tines with new ones even before they reach the minimum length in order to prevent damage or wear to the tool carriers.

  • Page 143: After Use

    Use of the implement 10.3 After use When switching off the implement, ensure that the soil tillage implement is parked on firm ground. To prevent damage, the tines of the wheel mark eradicators should be able to sink into loose soil or be pinned right at the top. 10.3.1 Moving the tractor wheel mark eradicator into transport position To prevent damage, the tines of the wheel mark eradicators should...

  • Page 144: Moving The Track Marker To Transport Position

    Use of the implement 10.3.2 Moving the track marker to transport position DANGER Secure the track markers immediately after work on the field (transport lock). Unsecured track markers could unintentionally move to the working position and cause serious injury. Only remove the transport lock for the track marker immediately before beginning field work.

  • Page 145: Faults

    Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's 3-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.  unintentional start-up and rolling of the tractor-implement combination.

  • Page 146: Hall Sensor On The Gearbox

    Faults 11.3 Hall sensor on the gearbox The Hall sensor is magnetic. In event of faults, unscrew the Hall sensor, free the contact surface from chippings and clean it. Fig. 153/1  Hall sensor on the WHG/KG Super gearbox Fig. 153 11.4 Shearing of the track marker boom If the track marker strikes against a solid...

  • Page 147: Cleaning, Maintenance And Repair

    Cleaning, maintenance and repair Cleaning, maintenance and repair 12.1 Safety first WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's 3-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.

  • Page 148: Cleaning The Implement

    Cleaning, maintenance and repair 12.2 Cleaning the implement  Pay particular attention to the brake, air and hydraulic hose lines.  Never treat brake, air and hydraulic hose lines with fuel, benzene, petroleum or mineral oils.  After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents.

  • Page 149: Adjustment Work

    Cleaning, maintenance and repair 12.3 Adjustment work 12.3.1 Repositioning the bevel wheels on the WHG/KE Special / Super (specialised workshop) 1. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition key. 2.

  • Page 150: Repositioning/Replacing The Gear Wheels On The Whg/Kx / Whg/Kg Special / Super (Specialised Workshop)

    Cleaning, maintenance and repair 12.3.2 Repositioning/replacing the gear wheels on the WHG/KX / WHG/KG Special / Super (specialised workshop) When the gearbox cover is opened, transmission fluid runs out. To prevent contamination from escaping fluid,  raise the mounted implement using the tractor's three-point hydraulics until the implement is inclined about 30°...

  • Page 151: Repositioning/Replacing The Gear Wheels On The Whg/Kg Special / Super (Specialised Workshop)

    Cleaning, maintenance and repair 12.3.2.2 Repositioning/replacing the gear wheels on the WHG/KG Special / Super (specialised workshop) 1. Couple the soil tillage implement to the tractor. 2. Uncouple the seed drill. 3. Tilt the implement about 30° forwards using the tractor's three-point hydraulic system. 4.

  • Page 152: Replacing The Tool Tines (Specialist Workshop)

    Cleaning, maintenance and repair 12.3.3 Replacing the tool tines (specialist workshop) DANGER Raise the stand-alone machine using a crane and support it properly. 1. In a specialist workshop, raise the stand- alone machine with a crane and support it properly. 2.

  • Page 153: Adjusting The Cutting Rail Of The Cracker Disk Roller (Specialist Workshop)

    Cleaning, maintenance and repair 12.3.4 Adjusting the cutting rail of the Cracker Disk roller (specialist workshop) 12.3.4.1 Increasing the spring force that is acting on the cutting rail 1. Put the cutting rail in position A (see section "Adjusting the cutting rail (optional, only with cracker disc roller)", page 129).

  • Page 154: Checking/Adjusting The Wedge Ring Roller Scrapers

    Cleaning, maintenance and repair 12.3.5 Checking/adjusting the wedge ring roller scrapers The distance between the scraper (Fig. 167/1) and the roller sleeve is 10 mm. Adjust worn scrapers to the correct dimension or replace. Fig. 167 12.3.6 Checking/adjusting the tooth packer roller scrapers To prevent damage to the roller sleeve, the carbide-coated scrapers must not touch the roller sleeve.

  • Page 155: Changing The Coulters (Workshop Work)

    Cleaning, maintenance and repair 12.4 Changing the coulters (workshop work) CAUTION Coulters are made of hardened material. If you use a hammer for the mounting/removal procedures, the ends may break off and cause considerable injury. CAUTION Take special care when changing coulters. Do not turn the screws on the square shaft.

  • Page 156: Lubrication Specifications

    Cleaning, maintenance and repair 12.6 Lubrication specifications Carefully clean the lubrication nipple and grease gun before lubrication so that no dirt is pressed into the bearings. Press the dirty grease completely into the bearings and replace it with new grease. The pictogram indicates a lubrication point.

  • Page 157: Lubrication Points - Overview

    Cleaning, maintenance and repair 12.6.2 Lubrication points – overview Lubrication Number of points lubrication Lubrication interval Notes (see Figure) nipples Lubricate the universal joint shaft, Fig. 171/1 50 h referring to the universal joint manufacturer's maintenance Fig. 171/2 50 h schedule.
  • Page 158 Cleaning, maintenance and repair Fig. 171 Fig. 172 Fig. 173 Fig. 174 Fig. 175 KG / KX / KE BAH0063-6 04.16...

  • Page 159: Maintenance Schedule - Overview

    Cleaning, maintenance and repair 12.7 Maintenance schedule – overview Carry out maintenance work when the first interval is reached. The time intervals, kilometre readings or maintenance intervals specified in any third party documentation supplied shall have priority over the maintenance schedule. Specialist Check the hydraulic hose lines.
  • Page 160 Cleaning, maintenance and repair Checking the upper and lower link pins Section Before starting work 12.13 Check: (daily) Length of the tool tines Cleaning the implement (as required) Section After completion of work 12.2 (daily) Specialist Section Check the hydraulic hose lines. Each week workshop 12.15...

  • Page 161: Whg/Ke Special Gearbox And Whg/Ke Super Gearbox

    Cleaning, maintenance and repair 12.8 WHG/KE Special gearbox and WHG/KE Super gearbox 12.8.1 Ventilation The gearbox is equipped with a vent pipe (Fig. 176/1). Ventilation must be ensured to prevent the gearbox from developing leaks. 12.8.2 Check the oil level 1.

  • Page 162: Gearbox Whg/Kx

    Cleaning, maintenance and repair 12.9 Gearbox WHG/KX 12.9.1 Ventilation The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.9.2 Check the oil level 1. Park the implement on a level surface. 2.

  • Page 163: Whg/Kg Special Gearbox And Whg/Kg Super Gearbox

    Cleaning, maintenance and repair 12.10 WHG/KG Special gearbox and WHG/KG Super gearbox 12.10.1 Ventilation The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.10.2 Check the oil level 1. Park the implement on a level surface. 2.

  • Page 164: Spur Gear Trough

    Cleaning, maintenance and repair 12.11 Spur gear trough No dirt must enter the spur gear trough. Oil change is not necessary. 12.11.1 Ventilation The spur gear trough is equipped with a ventilation pipe (Fig. 179/1). Ventilation must be ensured to prevent the spur gear trough from developing leaks.

  • Page 165: Changing The Oil Filter In The Cooling Kit (Specialist Workshop)

    Cleaning, maintenance and repair 12.12 Changing the oil filter in the cooling kit (specialist workshop) 1. Remove the oil filter cartridge (Fig. 181/1). 1.1 Undo the screws (Fig. 181/2). 1.2 Carefully remove the oil filter cartridge. Collect the escaping fluid. 2.

  • Page 166: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines!  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 167: 12.15.1 Identification Of Hydraulic Hose Lines

    Cleaning, maintenance and repair 12.15.1 Identification of hydraulic hose lines The valve chest identification provides the following information: Fig. 182/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (15/02 = year/month = February 2015) (3) Maximum permitted operating pressure (210 bar).

  • Page 168: 12.15.4 Installing And Removing Hydraulic Hose Lines

    12.15.4 Installing and removing hydraulic hose lines When installing or removing hydraulic hose lines, be sure to observe the following instructions:  Use only genuine AMAZONE hydraulic hose lines!  Ensure cleanliness.  As a matter of principle, you must install the hydraulic hose lines such that, in all implement situations, ...

  • Page 169: Screw Tightening Torques

    Cleaning, maintenance and repair 12.16 Screw tightening torques Observe the specific data for tightening torques in the maintenance section. The table shows the permissible maximum values for bolted connections with a friction coefficient of µ=0.12 and does not include any other safety factors. The listed tightening values are to be considered as reference values! 10.9 12.9...
  • Page 170 Cleaning, maintenance and repair The specified tightening values represent reference values! 19.3 KG / KX / KE BAH0063-6 04.16...
  • Page 171 Cleaning, maintenance and repair KG / KX / KE BAH0063-6 04.16...
  • Page 172 + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Fax: + 49 (0) 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude  D-04249 Leipzig  F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil tillage implements,...

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