Related Manuals for Amazone KE 2502-150
Summary of Contents for Amazone KE 2502-150
- Page 1 Original operating manual Rotary harrow KE 2502-150 KE 4002-190 KE 3002-150 KE 3002-240 KE 3002-190 KE 4002-240 KE 3502-190 SmartLearning www.amazone.de...
- Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
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Page 3: Table Of Contents
Drivable slope inclination 4.5.1 Positions of the warning symbols 5.11 Lubricants 4.5.2 Layout of the warning symbols 5.12 Oils and filling capacities 4.5.3 Description of the warning symbols 5.12.1 Interchangeable wheel gear MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 4 Parking the seed drill operation 9.6.1 Lowering the liftpack system 6.6.10 Preparing the wheel mark eradicator for operation 6.6.11 Adjusting the speed of the tines 6.6.12 Adjusting the lower link catch hook MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 5 11 Disposing of the implement 12 Loading the implement 12.1 Loading the implement with a crane 12.2 Lashing the implement 13 Appendix 13.1 Bolt tightening torques 13.2 Other applicable documents 14 Directories 14.1 Glossary 14.2 Index MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 7: About This Operating Manual
WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 8: Further Instructions
Example: 1. Instruction 1 2. Instruction 2 1.2.3.2 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 9 CMS-T-00013932-B.1 WORKSHOP WORK Identifies maintenance work that must be performed at a workshop that is adequately equipped in terms of agricultural technology, safety and environmental technology by specialist personnel with appropriate training. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 10: Lists
A list of other applicable documents can be found in the Appendix. 1.4 Digital operating manual CMS-T-00002024-B.1 The digital operating manual and e-learning can be downloaded from the Info Portal on the AMAZONE website. 1.5 Your opinion is important CMS-T-000059-D.1 AMAZONEN-WERKE H. Dreyer &... -
Page 11: Safety And Responsibility
The person must be familiar with safe driving of vehicles. For road travel, the person knows the relevant road traffic regulations and has the prescribed driving permit. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 12 Agricultural helpers can be e.g.: Seasonal workers and labourers Prospective farmers in training Employees of the farmer (e.g. tractor driver) Family members of the farmer MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 13 Without correct preparation according to this operating manual, operational safety of the machine is not ensured. This can result in accidents and serious personal injury or even death. Prepare the machine according to this operating manual. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 14 Use only protective equipment that is in proper condition and offers effective protection. Adjust the personal protective equipment to the person, e.g. the size. Observe the manufacturer's instructions regarding operating materials, seed, fertiliser, crop protection products, and cleaning agents. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 15: Knowing And Preventing Dangers
Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 16 When the drives are switched off, machine parts can continue running and cause serious personal injury or death. Before approaching the machine, wait until any machine parts that are still running have come to a stop. Only touch machine parts that are standing still. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 17: Safe Operation And Handling Of The Machine
Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 18 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 19: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 20 Never perform welding, drilling, sawing, grinding, and cutting work on the frame, running gear or coupling devices of the implement. Never modify safety-related components. Never drill out existing holes. Perform all maintenance work at the prescribed maintenance intervals. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 21 2.1.4.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 22: Safety Routines
CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements. - Page 23 2 hands and one foot or 2 feet and one hand on the implement. When climbing up and down, never hold onto the control elements. When climbing down, never jump off of the implement. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 24: Intended Use
AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 25: Product Description
11 Universal joint shaft 12 Rating plate on the implement 13 Implement number 14 Track marker 15 Lift limitation 16 Liftpack system for a mounted seed drill 17 PTO shaft through drive MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 26: Function Of The Implement
Coupling parts for a mounted seed drill Liftpack system for a mounted seed drill Lateral stabilisation for the liftpack system Hydraulic lift limitation for the liftpack system Gear wheel change set 31/40 teeth MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 27: Protective Equipment
CMS-T-00004641-B.1 The tool guard prevents sand clods or stones from being thrown up and out of the implement. The tool guard contains side guide plates 1 und protective plates 2 . CMS-I-00003447 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 28: Warning Symbols
Towards the rear, the tool guard contains a guard tube 1 and trailing roller 2 . CMS-I-00003446 4.5 Warning symbols CMS-T-00004653-F.1 4.5.1 Positions of the warning symbols CMS-T-00004654-C.1 MD100 MD155 MD119 MD113 MD075 MD082 MD087 MD079 CMS-I-00003475 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 29: Layout Of The Warning Symbols
A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416 surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 30: Description Of The Warning Symbols
Make sure that there is nobody standing in the danger area. CMS-I-000076 MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement. Do not let anybody climb onto the driving implement. CMS-I-000081 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 31 Maintain an adequately safe distance from electrical transmission lines, especially when folding or unfolding implement parts. CMS-I-000692 Please note that the voltage can flash over when the distance is too small. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 32 Before you actuate the tractor hydraulic system, instruct persons away from the area between the tractor and the implement. Actuate the tractor hydraulic system only from the designated work station. CMS-I-000139 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 33 Comply with the maximum drive speed and direction of rotation of the drive shaft on the implement side, as shown on the pictogram. CMS-I-00003656 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 34 CMS-I-00000450 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar. CMS-I-00000486 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 35: Threaded Cartridge
3-point power lift. CMS-I-00003430 4.8 Rating plate on the implement CMS-T-00004505-G.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 36: Universal Operating Tool
If the tool carriers encounter an obstacle, the tool carriers can be blocked. Depending on the implement equipment, the ratchet clutches 1 or shear bolts on the universal joint shafts prevent damage to the gearboxes. CMS-I-00003044 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 37: Lighting And Identification For Road Travel
4.11.2 Front lighting and identification CMS-T-00006393-B.1 Warning signs Reflector, white Side marker lights CMS-I-00002940 NOTE The lighting and identification for road travel can vary depending on the national regulations. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 38: Rollers
Trapeze ring roller TRW 3000-500 2-tube roller frame TRW 2500-600 TRW 3000-600 TRW 4000-600 4.12.2 Packer rollers from other manufacturers CMS-T-00005061-D.1 The AMAZONE roller product range is supplemented with rollers from third-party suppliers. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 39: Greendrill
Using the quick-coupling system, the soil tillage implement can be combined with a pack top seed drill. The QuickLink quick-coupling system consists of one top coupling point and two lower coupling points on the roller frame. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 40: Pto Shaft Through Drive
PTO shaft speed. CMS-I-00007863 4.16 Liftpack system CMS-T-00005086-A.1 4.16.1 Lifting frame CMS-T-00004765-A.1 The soil tillage implement can be combined with a mounted seed drill with the aid of the liftpack system. CMS-I-00003476 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 41: Lateral Stabilisation
CMS-I-00003364 4.17 Coupling parts CMS-T-00004769-A.1 The soil tillage implement can be combined with a mounted seed drill with the aid of the coupling parts. CMS-I-00003368 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 42 4 | Product description Coupling parts The soil tillage implement can be combined with a pack top seed drill with the aid of the coupling parts. CMS-I-00003503 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 43: Technical Data
5.2 Mounting category CMS-T-00004663-D.1 Type Seeding combination Solo operation KE 2502-150 KE 3002-150/190 Category 3N Category 3N KE3502-190 KE 4002-190 KE 3002-240 Category 3N Category 3 KE 4002-240 Category 3 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 44: Quicklink Quick-Coupling System
KE 3502-190 Starting at 63 kW / 85 hp Up to 140 kW / 190 hp KE 3002-240 Starting at 59 kW / 80 hp Up to 176 kW / 240 hp MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 45: Noise Development Data
72 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. The emission sound pressure level is primarily dependent on the vehicle used. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 46: Drivable Slope Inclination
Gearbox Gear oil Fill quantity Without oil cooler: Factory filling: 5.8 litres Interchangeable wheel gear Mobil ISO VG SAE 80W-90 API With oil cooler: – MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 47: Spur Gear Trough
Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV Gear HST 460 Implement type Fill quantity KE 2502 14 litres KE 3002 16 litres KE 3502 18 litres KE 4002 20 litres MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 48: Permissible Payload
Permissible payload 5.13 Permissible payload CMS-T-00011018-E.1 Permissible payload for operation Permissible payload = G : Permissible technical implement weight according to the rating plate [ kg] : Determined tare weight [ kg] MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 49: Preparing The Machine
Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear ballast Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 50 T b 0,2 T b Vmin Vmin Vmin CMS-I-00000513 2. Calculate the actual front axle load. × × - × G a b T b G c + d Vtat Vtat Vtat CMS-I-00000516 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 51 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 52: Adjusting The 3-Point Mounting Frame
8. Install the lower link mounting 4 at the desired position. 9. Install the spacer 5 at the desired position. 10. Install the pin 2 . 11. Install the bolt 3 . 12. Install the nut 1 and tighten it. CMS-I-00003459 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 53 7. Install the lower link mounting 4 . 8. Install the spacer 5 . 9. Install the pin 2 . 10. Install the bolt 3 . 11. Install the nut 1 and tighten it. CMS-I-00003459 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 54: Ke 150/190 Implements
6.3 Preparing the universal joint shaft CMS-T-00005128-B.1 1. Have the length of the universal joint shaft adjusted by a specialist workshop. 2. Have the universal joint shaft installed by a specialist workshop. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 55: Installing The Universal Joint Shaft On The Implement
6. Swivel the bracket under the universal joint shaft. 7. Put the universal joint shaft in the bracket. 8. Secure the guard tube with the safety chain 2 on the fastening point 1 . MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 56: Coupling The Implement
Stickers are applied on the implement for the markings, which illustrate the respective hydraulic functions. The tractor control unit is used with different types of actuation, depending on the hydraulic function: CMS-I-00000121 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 57 Connect the pressureless hydraulic return flow to the intended coupling. Depending on the implement equipment: couple the leakage oil line in the intended coupling. Install the supplied coupling sleeve on the pressureless hydraulic oil return. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 58: Coupling The Power Supply
1. Pull back the drawing sleeve on the tractor side. 2. Push the universal joint shaft onto the tractor PTO shaft. The drawing sleeve engages. 3. Swivel the bracket 1 in the parking position. 4. Secure the bracket. CMS-I-00003520 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 59: Coupling The Seed Drill
6. Close the locking straps 2 . 7. Install the pin 3 . 8. Install the linch pin. 9. Secure the catch hook 4 on the opposite side. CMS-I-00003378 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 60: Preparing The Implement For
The soil tillage implement 2 is supported by the carrying arms of the trailing roller 1 . To adjust the working depth, the depth setting pin 3 is inserted in the desired hole. CMS-I-00003428 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 61: Hydraulic Adjustment Of The Tine Working Depth
The soil tillage implement 3 is supported by the carrying arms of the trailing roller 2 . The working depth is adjusted hydraulically 1 . The scale 4 shows the set working depth. CMS-I-00003429 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 62: Adjusting The Working Height Of The Levelling Board
The levelling board can deflect upwards thanks to the integrated overload safety. The working height of the levelling board can be adjusted. CMS-I-00002945 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 63: Adjusting The Working Depth Of The Rigid Side Guide Plates
6.6.4 Adjusting the working depth of the rigid side guide plates CMS-T-00004836-C.1 The side guide plate ensures that the tilled soil is not thrown to the side. The working depth of the side guide plate is adjustable. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 64: Adjusting The Working Depth Of The Extendable Side Guide Plates
The extendable side guide plate ensures that the tilled soil is not thrown to the side. The working depth can be adjusted. The soil guiding angle bracket additionally prevents free-flowing soil from escaping. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 65 10. Tighten the bolts. 11. Make the same setting for the opposite side of the implement. To check the setting, drive for 30 m at working speed and then check the work pattern. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 66: Adjusting The Spring Tension Of The Rigid Side Guide Plates
The swivelling side panel deflects upwards on obstacles. The dead weight of the side panel and a tension spring bring the side panel back into working position. The pre-tensioning of the tension spring is adjustable. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 67: Adjusting The Scraper To The Roller
0,5 mm to 4 mm CMS-I-00000933 Trapeze ring roller TRW 0,5 mm to 4 mm To check the distance, rotate the roller 2 . 4. Tighten the bolt. 5. Make the same setting for all scrapers. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 68: Preparing The Track Marker For Operation
3. Tighten the bolts with the universal operating tool. 4. Make the same setting for the opposite side of the implement. To check the setting, drive for 30 m at working speed and then check CMS-I-00001074 the work pattern. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 69: Preparing The Wheel Mark Eradicator For Operation
Increased wear of the wheel mark eradicator bracket When the overload safety is triggered at short intervals, reduce the working depth. Change to a wheel mark eradicator coulter that is easy to pull. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 70 2. Move the wheel mark eradicator bracket 1 to the desired position. 3. Tighten the nuts. To check the setting, drive for 30 m at working speed and then check the work pattern. CMS-I-00000943 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 71 2 on the tool carrier. 4. Install the bolts. 5. Install the nuts and tighten them. To check the setting, drive for 30 m at working speed and then check the work pattern. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 72: Adjusting The Speed Of The Tines
3 and the output shaft 1 . 9. Install the two locking rings. 10. Check the seating of the sealing ring on the gearbox cover. CMS-I-00003398 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 73: Adjusting The Lower Link Catch Hook
3. Move the lower link catch hooks 2 into the desired position. 4. Install the bolts. CMS-I-00003376 5. Install the nuts and tighten them. 6. After 5 hours of operation, check the bolt connection for tight fit. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 74: Preparing The Liftpack System For Operation
CMS-I-00003388 implement. 2. Move the catch hooks to the desired position. 3. Tighten the nuts. 4. After 5 hours of operation, check the bolt connection for tight fit. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 75 1 on the implement and hold it. The bolt 3 does not actuate the catch hook 2 and the lifting procedure is not interrupted. 5. Fix the catch hook with the spring cotter pin 4 on the bracket. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 76: Preparing The Greendrill For Operation
6.6.14.2 Adjusting the seed distributor CMS-T-00005048-A.1 1. Loosen the bolts 1 . To spread the seed directly in front of the roller swivel the seed distributor 2 to the desired position. 3. Tighten the bolts. CMS-I-00003628 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 77: Preparing The Machine For Road Travel
2. Remove the linch pin 4 . 3. Hold the universal operating tool in position. 4. Open the locking mechanism 3 . To move the side guide plate into transport position, move the universal operating tool up. CMS-I-00003452 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 78: Preparing The Liftpack System For Road Travel
1 on the implement and hold it. The bolt 3 does not actuate the catch hook 2 and the lifting procedure is not interrupted. 5. Fix the catch hook with the spring cotter pin 4 on the bracket. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 79: Switching Off The Work Lights
CMS-I-00003478 6.7.4 Switching off the work lights CMS-T-00013341-C.1 To avoid blinding other road users, switch off the work lights according to "ISOBUS" operating manual "control computer" operating manual using the rocker switch. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 80: Using The Machine
1. Pull on the rope 3 and hold it. The safety hook is opened. 2. Put the "green" tractor control unit into float position, When the liftpack system is lowered, release the rope. CMS-I-00003390 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 81: Using The Track Marker
The tool carriers become worn when constantly working in the soil. Replace the tines before they reach the minimum length. To prevent wear of the tool carriers, check the set working depth after driving a short distance. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 82: Turning On The Headlands
CMS-I-00003453 6. Close the locking mechanism. 7. Secure the locking mechanism with the linch pin. 8. Repeat the procedure for the opposite side of the implement. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 83: Eliminating Faults
Replace the lamp. malfunction. damaged. Replace the lighting supply line. It lowers the wrong track marker. When actuating the tractor control Switch the control unit several unit, the wrong track marker is times. lowered. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 84 8 | Eliminating faults Errors Cause Solution The tension spring of the wheel To install and remove mark eradicator is broken. the tension springs, contact Customer Service or your dealer. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 85 Maintenance is required on the cam-type clutch: If the cam-type clutch is often triggered, perform maintenance according to the instructions from the universal joint shaft manufacturer Contact AMAZONE Customer Service. 2. Install the universal joint shafts. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 86 2. Remove the damaged shear bolt. 3. Fold the track marker section 3 into working position. 4. Insert the replacement shear bolt 1 . 5. Install the nut 2 and tighten it. CMS-I-00004385 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 87 5. Remove the locking pin. 6. Remove the wheel mark eradicator. CMS-I-00003340 7. Loosen and remove the nuts for the clamp connection 2 . 8. Remove the wheel mark eradicator bracket 1 . CMS-I-00003338 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 88 Install the wheel mark eradicator bracket at a higher position. To prevent the tool carriers from constantly working in the soil horizon, rotate the wheel mark eradicator bracket 2 by 180 degrees. CMS-I-00003334 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 89 9. Install the wheel mark eradicator bracket 1 rotated by 180 degrees. 10. Install the nuts for the clamp connection 2 . 11. After 5 hours of operation, check the bolt connection for tight fit. CMS-I-00003338 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 90 15. Secure the wheel mark eradicator at the desired position with the locking pin 3 . CMS-I-00003340 16. Secure the locking pin with the linch pin. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 91: Parking The Machine
4. Using the recessed grip, move the wheel mark eradicator into the topmost position. 5. Secure the wheel mark eradicator with the locking pin. 6. Secure the locking pin with the linch pin. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 92: Uncoupling The Power Supply
1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 93: Uncoupling The 3-Point Mounting Frame
3. Pull back the drawing sleeve on the tractor side. 4. Pull off the universal joint shaft from the tractor PTO shaft. 5. Put the universal joint shaft in the bracket. CMS-I-00003520 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 94: Parking The Seed Drill
4. Lower the soil tillage implement. CMS-I-00003476 9.6.2 Uncoupling the seed drill CMS-T-00004844-A.1 If the seed drill has a tramline marker, disconnect the tramline marker from the "yellow" control unit 1 of the soil tillage implement. CMS-I-00003485 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 95 8. Open the catch hook 4 on the opposite side. 9. Release the lower coupling points 1 of the seed drill from the catch hooks. CMS-I-00003378 10. Slowly drive forwards with the mounted soil tillage implement 1 . CMS-I-00003486 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 96: Repairing The Machine
Every 50 operating hours Checking the tines see page 92 Universal joint shaft maintenance see page 98 Every 500 operating hours Replacing the oil in the interchangeable wheel gear see page 97 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 97: Checking The Lower Link Pins And Top Link Pins
Every 50 operating hours Weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2. Check the hydraulic hose lines for leaks. 3. Retighten loose bolted connections. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 98: Checking The Tines
10.1.4 Checking the tines CMS-T-00005050-B.1 INTERVAL Every 50 operating hours 1. Determine the length of the tines. If the minimum length of the tines is undercut, replace the tines. CMS-I-00003613 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 99: Replacing The Tines
CMS-I-00003470 4. Pay attention to the alignment of the tine. 5. Install the new tine 2 . 6. Fasten the tine with the pin. 7. Secure the tine with the linch pin. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 100: Checking The Wheel Mark Eradicator Coulter
CMS-I-00001081 the tool carrier is less than 15 mm, replace the wheel mark eradicator coulter 2 . To replace the wheel mark eradicator coulter, See section "Changing the wheel mark eradicator coulter". MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 101: Checking The Oil Level In The Interchangeable Wheel Gear
CMS-I-00003466 If the oil level is not visible between the markings Refill the oil. When the oil level is visible between the markings, install the oil dipstick with a new sealing ring. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 102: Checking The Oil Level In The Spur Gear Trough
7. Install the cover with the ventilation pipe. 8. Install the cover bolt. 9. Install the nut and tighten it. NOTE There is no need to change the oil in the spur gear trough. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 103: Replacing The Oil In The Interchangeable Wheel Gear
6. install the oil dipstick with a new sealing ring. 10.1.10 Ratchet clutch maintenance CMS-T-00004584-A.1 INTERVAL Every 6 months Perform maintenance on the ratchet clutches 1 according to the instructions from the universal joint shaft manufacturer CMS-I-00003044 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 104: Universal Joint Shaft Maintenance
10 | Repairing the machine Maintaining the machine 10.1.11 Universal joint shaft maintenance CMS-T-00004585-B.1 INTERVAL Every 50 operating hours Perform maintenance on the universal joint shaft according to the instructions from the universal joint shaft manufacturer. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 105: Lubricating The Implement
Only grease the implement with the lubricants listed in the technical data. CMS-I-00002270 Press the dirty grease completely out of the bearings. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 106: Overview Of Lubrication Points
10 | Repairing the machine Lubricating the implement 10.2.1 Overview of lubrication points CMS-T-00004629-A.1 CMS-I-00003471 Every 20 operating hours / Every 6 months CMS-I-00002080 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 107 10 | Repairing the machine Lubricating the implement Every 50 operating hours / Every 6 months CMS-I-00003473 CMS-I-00003472 CMS-I-00003474 CMS-I-00003006 MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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Page 108: Cleaning The Implement
Always maintain a minimum distance of 30 cm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 120 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 109: Disposing Of The Implement
2. Return batteries to the distributor Dispose of batteries at a collection point. 3. Put recyclable materials in the recycling. 4. Treat operating materials like hazardous waste. WORKSHOP WORK 5. Dispose of the coolant. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 110: Loading The Implement
If the implement is equipped with a lifting frame, see "Loading the implement on the 3-point mounting frame". When the roller is mounted, the implement hangs slightly inclined. 2. Slowly lift the implement. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 111: Lashing The Implement
The implement is unfolded 1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 112: Appendix
380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 113: Other Applicable Documents
4.9 Nm 174 Nm 8.4 Nm 242 Nm 20.4 Nm 342 Nm 40.7 Nm 470 Nm 70.5 Nm 589 Nm 13.2 Other applicable documents CMS-T-00004153-A.1 Tractor operating manual Universal joint shaft operating manual MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 114: Directories
Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... -
Page 115: Index
Spur gear trough coupling checking uncoupling Hydraulic hose lines Hydraulic system Lower link pin coupling Top link pin Checking the oil level Spur gear trough Implement overview Checking the set working depth MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE... - Page 116 Moving the extendable side guide plates in transport position Operation Preparing the liftpack system for road travel Optimal working speed Preparing the track markers for road travel MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 117 Permissible Special equipment Tyre load capacity calculation Uncoupling the universal joint shaft Universal joint shaft guard Universal joint shaft coupling installing Ratchet clutch maintenance Universal joint shaft maintenance Universal operating tool Description MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 118 Description of the warning symbols Layout Positions of the warning symbols Wheel mark eradicator Changing the coulter Checking the coulter spring-suspended, adjusting the working depth 63 Working depth Working speed Work lights switching off Workshop work MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
- Page 120 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6878-EN-II | K.1 | 14.12.2023 | © AMAZONE...
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