Amazone KX Series Operating Manual

Amazone KX Series Operating Manual

Soil tillage implements
Hide thumbs Also See for KX Series:
Table of Contents

Advertisement

operating manual
az
Soil tillage implements
Rotary cultivator
Rotary cultivator
Rotary harrow
KG Special / Super
KX
KE Special / Super
Please read this operating manual before
initial operation.
MG5808
Keep it in a safe place for future use!
BAH0089-7 02.2020
en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KX Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Amazone KX Series

  • Page 1 operating manual Soil tillage implements Rotary cultivator Rotary cultivator Rotary harrow KG Special / Super KE Special / Super Please read this operating manual before initial operation. MG5808 Keep it in a safe place for future use! BAH0089-7 02.2020...
  • Page 2 Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
  • Page 3 + 49 (0) 5405 501-234 Email: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5808 Compilation date: 02.2020 ...
  • Page 4 Foreword Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We thank you for your trust in our products. On receiving the implement, check to see if it has been damaged during transport or if parts are missing.
  • Page 5: Table Of Contents

    Table of Contents User information ..................10     Purpose of the document ....................... 10     Location information in the operating manual ................ 10     Presentations used ........................ 10     General Safety Instructions ..............11     Obligations and liability ......................
  • Page 6 5.14.1 Lifting frame ........................... 79     5.14.2 QuickLink ..........................80     5.15 Working with an AMAZONE mounted seed drill ..............81     5.15.1 Coupling parts (optional) ....................... 81     5.15.2 Lifting frame (optional) ......................81  ...
  • Page 7 Table of Contents Securing the tractor/implement against unintentional start-up and rolling ......93     Attachment of the wheel mark eradicators ................94     Adjusting the length of the universal joint shaft to the tractor (specialist workshop) ..... 94  ...
  • Page 8 Table of Contents 10.2.3 Moving the track marker into working position ..............134     10.2.4 Moving the sliding side plate into working position ............. 136     10.3 During operation ........................137     10.3.1 Turning at end of the field ....................137  ...
  • Page 9 Table of Contents 12.15.3 Inspection criteria for hydraulic hose lines ................165     12.15.4 Installing and removing hydraulic hose lines ............... 166     12.16 Hydraulic diagram ........................ 167     12.17 Bolt tightening torques ......................169     Notes ......................
  • Page 10: User Information

    User information User information The User information section provides information concerning the operating manual. Purpose of the document This operating manual  describes the operation and maintenance of the implement.  provides important information on safe and efficient handling of the implement.
  • Page 11: General Safety Instructions

    General Safety Instructions General Safety Instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion.
  • Page 12 General Safety Instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions  the health and safety of the user or third parties, ...
  • Page 13: Presentation Of Safety Symbols

    General Safety Instructions Presentation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates an immediate hazard with high risk, which will result in death or serious bodily harm (loss of limbs or long-term harm), if it is not avoided.
  • Page 14: Organisational Measures

    General Safety Instructions Organisational measures The operator must provide the necessary personal protective equip- ment as per the information provided by the manufacturer of the crop protection agent to be used, such as:  Safety glasses  Protective shoes  Chemical-resistant overalls ...
  • Page 15: User Training

    General Safety Instructions User training Only those people who have been trained and instructed may work with/on the implement. The operator must clearly specify the respon- sibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.
  • Page 16: Safety Measures In Normal Operation

    General Safety Instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.
  • Page 17: Design Changes

    Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...
  • Page 18: Warning Symbols And Other Markings On The Machine

    General Safety Instructions 2.13 Warning symbols and other markings on the machine Always keep all the warning signs of the machine clean and in a legi- ble state. Replace illegible warning signs. You can obtain the warning signs from your dealer using the order number (e.g. MD 075). Warning symbols –...
  • Page 19 General Safety Instructions Order number and explanation Warning signs MD 075 Risk of cutting or severing of fingers/hand through direct contact with moving parts involved in the working process! This hazard can cause extremely serious injuries resulting in the loss of limbs. ...
  • Page 20 General Safety Instructions MD 082 Risk of falling when riding the implement on treads or platforms! Causes serious, potentially fatal injuries any- where on the body. It is forbidden to ride on the implement or climb the implement when it is running. This prohibition also applies to implements with step surfaces or platforms.
  • Page 21 General Safety Instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
  • Page 22 General Safety Instructions MD 113 Study and observe the instructions for cleaning, servicing and maintaining in the appropriate chapter of the operating manual. MD 119 This symbol indicates the maximum drive speed (1000 rpm) and direction of rotation of the drive shaft on the implement side.
  • Page 23: Positions Of Warning Symbols And Other Labels

    General Safety Instructions 2.13.1 Positions of warning symbols and other labels Fig. 1: KG 3001 KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 24: Dangers In Case Of Non-Observance Of The Safety Instructions

    General Safety Instructions 2.14 Dangers in case of non-observance of the safety instructions Non-compliance with the safety instructions  can pose both a danger to people and also to the environment and machine.  can result in the loss of an claims for damages. In particular, non-compliance with the safety information could pose the following risks: ...
  • Page 25: General Safety Instructions And Accident Prevention Instructions

    General Safety Instructions 2.16.1 General safety instructions and accident prevention instructions  In addition to these instructions, also comply with the generally valid national and safety and accident prevention regulations!  The warning signs attached on the implement provide important instructions for safe operation of the machine.
  • Page 26 General Safety Instructions  It is forbidden to stand between the tractor and the implement when actuating the three-point hydraulic system!  Coupled supply lines:  must give without tension, bending or rubbing on all move- ments when travelling round corners. ...
  • Page 27 General Safety Instructions Implement transportation  When using public roads, national road traffic regulations must be observed.  Before moving off, check:  the correct connection of the supply lines,  the lighting system for damage, function and cleanliness,  that the brake and hydraulic systems shows no visible signs of defect ...
  • Page 28: Mounted Implements

    General Safety Instructions 2.16.2 Mounted implements  When attaching to the three-point linkage, the attachment cate- gories on tractor and implement must be compatible or an adapter must be used!  Take note of the manufacturer's instructions.  Before attaching implements to or removing them from the three- point suspension, shift the operating equipment to a position in which unintended raising or lowering is impossible.
  • Page 29: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines!  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
  • Page 30: Electrical System

    General Safety Instructions 2.16.4 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire ...
  • Page 31 General Safety Instructions  When turning corners, observe the permitted bending and dis- placement of the universal joint shaft.  Before switching on the PTO shaft, check that the selected PTO shaft speed of the tractor matches the permitted drive speed of the implement.
  • Page 32: Cleaning, Maintenance And Repair

     Spare parts must meet at least the technical requirements speci- fied by AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 33: Loading And Unloading

    Loading and unloading Loading and unloading The pictogram marks the location at which the lifting gear is to be secured to the implement. DANGER Only attach the lifting gear at the marked location. Do not stand under suspended loads. Fig. 2 Loading the implement on a transport vehicle 1.
  • Page 34: Product Description

    Product description Product description This section:  provides a comprehensive overview of the implement structure.  provides the names of the individual assembly groups and operat- ing controls. If possible, read this section when actually at the implement. This helps you to understand the implement better.
  • Page 35: Safety And Protection Equipment

    Product description Safety and protection equipment Fig. 5 (1) Universal joint shaft guard Fig. 5 Fig. 6/… (1) Tool guard plate (2) Side panel Fig. 6 Fig. 7/… (3) Roller, trailing (4) Tool hoop guard (5) Tool guard plate The above-mentioned components serve as tool protection;...
  • Page 36: Overview - Supply Lines Between The Tractor And The Implement

    Product description Overview – Supply lines between the tractor and the implement Supply cable Description Function Plug (7-pin) Road traffic lighting system (optional) Plug for tractor socket Oil cooler fan (optional) Hydraulic hose lines All hydraulic hose lines have handles with col- oured markings and a code number or code let- ter to assign the respective hydraulic function to the pressure line of a tractor control unit!
  • Page 37: Transportation Equipment

    Product description Transportation equipment Fig. 9/... (1) 2 rear-facing warning signs (2) 2 rear facing rear lights brake lights and turn indicators (3) 2 side-facing spotlights, yellow (4) 2 spotlights facing the rear, red Fig. 9 Fig. 10/... (1) 2 forwards-facing warning signs (2) 2 forwards-facing marker lights Fig.
  • Page 38: Proper Use

     adherence of inspection and maintenance work  exclusive use of original AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use ...
  • Page 39: Danger Areas And Danger Points

    Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught:  by work movements made by the implement and its tools  by materials or foreign bodies thrown out of the implement ...
  • Page 40: Rating Plate And Ce Mark

    Product description Rating plate and CE mark Fig. 12/… 1. The figure shows the location of the rating plate and the CE mark. The CE mark on the implement indicates compliance with the stipulations of the valid EU directives. 2. The rating plate shows: ...
  • Page 41: Technical Data

    Product description Technical data 4.9.1 KE Special / Super rotary harrow Rotary harrow KE 2501 Special Working width 2.50 Transport width 2.55 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight Distance d...
  • Page 42 Product description KE 3001 Super rotary harrow Working width Transport width Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1120 Distance d 0.89 Data for calculating the tractor weights and tractor axle loads KE 3001 Super 1120 + roller (see section 4.9.4, page 47)
  • Page 43: Rotary Cultivator Kx

    Product description Rotary harrow KE 4001 Super Working width Transport width 4.03 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1330 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KE 3001 Special 1330 + roller (see section 4.9.4, page 47)
  • Page 44: Rotary Cultivator Kg Special / Super

    Product description 4.9.3 Rotary cultivator KG Special / Super Rotary cultivator KG 3001 Special Working width Transport width Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1340 Distance d 0.89...
  • Page 45 Product description Rotary cultivator KG 4001 Special Working width 4.00 Transport width 4.03 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1580 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KG 4001 Special 1580...
  • Page 46 Product description Rotary cultivator KG 3501 Super Working width 3.50 Transport width 3.50 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1480 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KG 3501 Super 1480...
  • Page 47: Rollers

    Product description 4.9.4 Rollers Working width 2500 mm 3000 mm 3500 mm 4000 mm Roller Type Ø [mm] [kg] [kg] [kg] [kg] Cage roller Tooth packer roller Wedge ring roller Row spacing 12.5 cm Wedge ring roller Row spacing 12.5 cm Wedge ring roller Row spacing 15.0 cm Wedge ring roller...
  • Page 48: Necessary Tractor Equipment

    Product description 4.10 Necessary tractor equipment For the implement to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Machine type maximum permitted for solo operation with roller for operation with a seed drill KE 2501 Special from 40 kW/55 HP to 103 kW/140 HP KE 3001 Special...
  • Page 49: Gearbox - Oils And Filling Capacities

    Product description 4.11 Gearbox – oils and filling capacities Gearbox / WHG Filling quantity Gear oil KE Special / Super 1.4 litres (without oil cooler) ISO VG SAE 80W-90 4.0 litres (without oil cooler) 4.0 litres (without oil cooler) KG Special 5.5 litres (with oil cooler) SAE 90 EP GL4 5.2 litres (without oil cooler)
  • Page 50: Hydraulic Oil For The Implement Supply

    Product description Spur gear trough filling quantities Machine type Spur gear trough filling quantities KE 2501 Special 21 litres KE 3001 Special / Super 25 litres KE 3501 Super 30 litres KE 4001 Super 35 litres KX 3001 25 litres KG 3001 Special/Super 25 litres KG 3501 Special/Super...
  • Page 51: Structure And Function

    Structure and function Structure and function The implement is used on agricultural land for tilling the soil  As a stand-alone machine with trailing roller  As part of a cultivation combination with trailing roller and  Mounted seed drill. ...
  • Page 52 Structure and function Rotary cultivator KX / KG KG rotary cultivator have tool tines in the on-grip position  For seedbed preparation  Without pre-tilling (mulch seeding). Straw and other organic matter is mulched close to the sur- face.  After chisel cultivators or deep looseners ...
  • Page 53: Threaded Cartridge

    Structure and function On-grip tines in the forward position have a sift- ing effect:  Coarse particles of soil are transported further than fine particles of soil.  The fine earth is concentrated in the lower area of the tilled zone; the large particles of soil remain at the surface and protect against capping.
  • Page 54: Kx / Kg Special / Super Rotary Cultivator

    Structure and function 5.2.2 KX / KG Special / Super rotary cultivator Fig. 18/… (1) Top link pin, Ø 25 mm, Cat. 2 (2) Top link pin, Ø 31.7 mm, Cat. 3 (3) Lower link pin, Ø 28 mm, Cat. 2 (4) Lower link pin, Ø...
  • Page 55: Three-Point Hitch Extension (Option)

    Structure and function 5.2.4 Three-point hitch extension (option) The three-point hitch extension serves to increase the distance be- tween the tractor and implement. The three-point extension consists of 3 spacers. Each spacer is pegged to the implement using 2 pins and secured using linch pins. 5.2.4.1 Three-point hitch extension for KE rotary harrows Fig.
  • Page 56: Three-Point Extension Cat. 2 For Kx/Kg Rotary Cultivators

    Structure and function 5.2.4.2 Three-point extension cat. 2 for KX/KG rotary cultivators Fig. 21 Three-point extension for KX/KG rotary cultivators Attachment Fig. 21/… Part name Pin diameter [mm] Pieces category Upper link extension ─ ─ Upper link pin Ø 25 Cat.
  • Page 57: Three-Point Extension Cat. 3 For Kx/Kg Rotary Cultivators

    Structure and function 5.2.4.3 Three-point extension cat. 3 for KX/KG rotary cultivators Fig. 22 Three-point extension for KX/KG rotary cultivators Attachment Fig. 22/… Part name Pin diameter [mm] Pieces category Upper link extension ─ ─ Upper link pin Ø 25 Cat.
  • Page 58: Wheel Mark Eradicator (Optional)

    Structure and function Wheel mark eradicator (optional) With installed wheel mark eradicators, the space between the tractor and the implement can become very small. It helps to use three-point extensions (see section 5.2.4, page 55). The wheel mark eradicators eliminate deep wheel marks on the field.
  • Page 59: Rollers

    Structure and function Rollers The rollers serve to  support the soil tillage implement and maintain the working depth.  reconsolidate the soil  protect against the rotating tools of the soil tillage implement. Only use the soil tillage implement ...
  • Page 60: Cage Roller Sw

    Structure and function roller frames Roller type 1-tube roller frame 2-tube roller frame SW 3000-520 Cage roller SW 3500-520 ─ SW 4000-520 L PW 2500-500 L PW 3000-500 ─ L PW 3500-500 L PW 4000-500 Tooth packer roller PW 3000-600 ─...
  • Page 61: Tooth Packer Roller Pw

    Structure and function 5.4.2 Tooth packer roller PW  PW500  PW600 Field of application The PW tooth packer roller is used on medium and heavy soils. Mode of action The tooth packer roller compacts the soil uni- formly over the entire working width. Cleaning Adjustable, carbide-coated scrapers clean the roller.
  • Page 62: Kwm Wedge Ring Roller With Matrix Tyre Profile

    Structure and function 5.4.4 KWM wedge ring roller with matrix tyre profile  KWM600 Field of application Use the wedge ring roller with matrix tyre profile on medium to heavy soils. Mode of action With high self-propulsion of the transverse pro- files, the matrix tyre profile particularly ensures reconsolidation in strips.
  • Page 63: Drive

    Structure and function Drive The universal joint shaft (Fig. 31/1) transfers the drive force from the tractor PTO shaft to the tool carrier through the implement gearbox. If the implement encounters a fixed obstacle, the tool carriers may come to a stop. To prevent damage to the gearbox, the implement is equipped with an overload clutch.
  • Page 64: Gearbox / Tractor Pto Shaft Speed / Tine Speed

    Structure and function 5.5.1 Gearbox / Tractor PTO shaft speed / Tine speed Different soils require that the tine speed be adjusted in order to at- tain the desired fine seedbed. The implement gearbox makes this adjustment possible. Never select a higher tine speed than is absolutely necessary. If the tine speed is increased, the power requirement and tine wear in- crease disproportionately.
  • Page 65: Whg/Ke Special / Super Gearbox

    Structure and function 5.5.2 WHG/KE Special / Super gearbox The rotational speed of the tines can be adjusted by repositioning the bevel gears in the WHG/KE Special and WHG/KE Super (Fig. 33) gearboxes. The tables (Fig. 34/Fig. 35) show  the tractor PTO shaft speeds.
  • Page 66: Gearbox Whg/Kx

    Structure and function 5.5.3 Gearbox WHG/KX The rotational speed of the tines can be adjusted by repositioning or replacing the gears in the WHG/KX gearbox (Fig. 36). Only replace the gear wheels in pairs. The table (Fig. 37) shows  the tractor PTO shaft speeds.
  • Page 67: Whg/Kg Special / Super Gearbox

    Structure and function 5.5.4 WHG/KG Special / Super gearbox The rotational speed of the tines can be adjusted by repositioning or replacing the gear pairings in the WHG/KG Special and WHG/KG Super (Fig. 38) gearboxes. The table (Fig. 39) shows ...
  • Page 68: Universal Joint Shafts

    Structure and function Universal joint shafts The universal joint shaft transfers the drive force of the tractor PTO shaft to the tool carrier through the implement gearbox. The universal joint shaft type depends on the implement type and the tractor PTO shaft. Order Soil tillage implement Universal joint shaft...
  • Page 69 Structure and function Order Soil tillage implement Universal joint shaft number Rotary cultivator Bondioli & Pavesi SFT-H7 Universal joint shaft with ratchet clutch EJ582 KG 3001 Special 1 3/8 inch, 6 parts, 760 mm KG 3501 Special KG 4001 Special Bondioli &...
  • Page 70: Electronic Drive Monitoring (Optional, Kg Super Only)

    Structure and function Electronic drive monitoring (optional, KG Super only) If the implement encounters a fixed obstacle, the tool carriers may come to a stop. An overload clutch on the input shaft of the implement gearbox pre- vents the gearbox from being damaged. The KG Super rotary cultivator can be equipped with the electronic drive monitor.
  • Page 71 Structure and function Fig. 43 KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 72: Tool Tines

    Structure and function Tool tines Length of the Soil tillage implement Tool tines tool tines KE 2501 Special KE 3001 Special / Super Rotary harrow KE trailing Special 26 cm KE 3501 Super KE 4001 Super KG trailing 33 cm Rotary cultivator KX 3001 KG grip Special...
  • Page 73 Structure and function Tool tines Tool tines KE trailing Special (anticlockwise) KG trailing (anticlockwise) Fig. 44 Fig. 45 Tool tines Tool tines KG grip Special (HD) (anticlockwise) KG grip Super (anticlockwise) Fig. 46 Fig. 47 Tool tines Tool tines KG grip Special (HD) (anticlockwise) Potato tines (anticlockwise) Fig.
  • Page 74: Tool Tine Minimum Length

    Structure and function 5.8.1 Tool tine minimum length The tool tines are subject to wear. Replace the tines  once they reach the minimum length L = 150 mm.  before they reach the minimum length when working at great working depths, in order to prevent damage/wear to the tool carriers.
  • Page 75: Working Depth Of The Soil Tillage Implement

    Structure and function Working depth of the soil tillage implement The soil tillage implement is supported by the roller. This ensures that the working depth of the soil tillage implement is precisely maintained. 5.9.1 Mechanical adjustment The adjuster segment (Fig. 52/1) is used to ad- just the working depth.
  • Page 76: Side Panel

    Structure and function 5.10 Side panel In order to restrict the soil flow effectively, the working depth of the side panels and the working depth of the soil tillage implement must be adjusted to the soil conditions. The side panel is fastened with two bolts and can be adjusted in height.
  • Page 77: Side Panel, Spring-Mounted

    Structure and function 5.10.3 Side panel, spring-mounted The spring-mounted side panel (Fig. 57/1) moves around obstacles. Two tension springs bring the side panel back to the working position. Fig. 57 5.11 Soil guiding angle bracket (optional) Free-flowing soil can escape between the side panel and the roller, even when adjusted correct- ly.
  • Page 78: Levelling Board (Optional)

    Structure and function 5.12 Levelling board (optional) The levelling board (Fig. 59/1)  removes ground undulations behind the implement.  pulverises remaining clods on heavy soil.  compacts loose soil. Fig. 59 The height of the levelling board is adjustable (Fig.
  • Page 79: Combination Possibilities With Other Amazone Implements

    Structure and function 5.14 Combination possibilities with other AMAZONE implements 5.14.1 Lifting frame The soil tillage implement can be combined with a mounted seed drill with the aid of the lifting frame (Fig. 62). This operating manual describes how to couple the mounted seed drill (see section 5.15, page...
  • Page 80: Quicklink

    Structure and function 5.14.2 QuickLink The soil tillage implement can be combined with an AMAZONE pack top seed drill with the aid of the QuickLink mount (Fig. 63/1). Fig. 63 The distance between the inner edge of the mounting points (Fig. 64/A) depends on the working width of the seeding combination.
  • Page 81: Working With An Amazone Mounted Seed Drill

    Structure and function 5.15 Working with an AMAZONE mounted seed drill To couple the mounted seed drill, fit the soil tillage implement with the following, as required:  Coupling parts  Lifting frame. 5.15.1 Coupling parts (optional) The coupling parts are used to attach the mounted seed drill.
  • Page 82 Structure and function Lifting frame 3.2 (Fig. 69) is approved for seed drills up to a total weight of 2,500 kg. The lifting frames have Cat. II pivot points to attach mounted seed drills of the same category. The lifting frame serves to reduce the tractor lifting power.
  • Page 83: Lift Height Limiter (Optional)

    Structure and function 5.15.3 Lift height limiter (optional) If the soil tillage implement is combined with a PTO shaft driven seed drill, the lift height of the lifting frame can be limited in order that the PTO shaft can continue to run, even while turning. A precision airplanter remains functional even during turning with the tractor's PTO shaft running.
  • Page 84: Shaft-Mounted Gearbox (Optional)

    Structure and function 5.16 Shaft-mounted gearbox (optional) If a PTO shaft driven seed drill is to be connect- ed to the PTO shaft through drive, the high roller frame can prevent the universal joint shaft from being mounted on the PTO shaft stub. The PTO shaft is connected via the roller frame by means of a shaft-mounted gearbox.
  • Page 85: Track Markers (Optional)

    Structure and function 5.17 Track markers (optional) The hydraulically-actuated track markers dig into the ground alternately on the left and the right of the implement. Here, the active track marker (Fig. 76/1) creates a mark. This mark serves the tractor driver as an orientation aid.
  • Page 86: Greendrill 200-E / 200-H Catch Crop Seeding Unit (Optional)

    Structure and function 5.18 GreenDrill 200-E / 200-H catch crop seeding unit (optional) The GreenDrill catch crop seeding unit enables the seeding of fine seeds and catch crops during soil tillage. Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! (1) Blower fan with electric drive (2) Foldable ascent...
  • Page 87: Initial Operation

    Initial operation Initial operation This section contains information  on initial operation of your implement  on checking how you may mount the implement to your tractor. DANGER Risk of crushing, cutting, being caught or drawn in and knocks! Before starting up the implement and tractor, always check their roadworthiness and operational safety.
  • Page 88: Checking The Suitability Of The Tractor

    Initial operation Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you mount or hitch the implement.
  • Page 89: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Load Capacities, As Well As The Minimum Ballast

    Initial operation 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast The permissible total tractor weight, specified in the vehicle documen- tation, must be greater than the sum of the ...
  • Page 90: Data Required For The Calculation (Attached Implement)

    Initial operation 6.1.1.1 Data required for the calculation (attached implement) Fig. 78 Tractor tare weight See tractor operating manual or vehicle Front axle load of the empty tractor documentation Rear axle load of the empty tractor Total weight of rear-mounted implement or See the section "Technical Data"...
  • Page 91: Calculation Of The Required Minimum Ballasting At The Front G

    Initial operation 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability          Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the following table.
  • Page 92: Table

    Initial operation 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two operating manual tyres) Minimum ballast front/rear  Total weight   Front axle load   Rear axle load  You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
  • Page 93: Securing The Tractor/Implement Against Unintentional Start-Up And Rolling

    Initial operation Securing the tractor/implement against unintentional start-up and roll- WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through  unintentional lowering of the unsecured implement raised using the tractor's 3-point hydraulic system ...
  • Page 94: Attachment Of The Wheel Mark Eradicators

    Initial operation Attachment of the wheel mark eradicators Mount the wheel mark eradicators (optional). 1. Screw the wheel mark eradicator bracket (Fig. 79/1) onto the mounting frame using the clamping plate (Fig. 79/2). 2. Pin the wheel mark eradicator (Fig. 79/4) right at the top with the positioning pin (Fig.
  • Page 95 Initial operation 1. Couple the soil tillage implement to the tractor. 2. Secure the tractor and implement against unintentional start-up and rolling. 3. Clean and grease the tractor PTO shaft and the implement's gearbox input shaft. 4. Fix the two universal joint shaft halves to the tractor PTO shaft and the gearbox input shaft.
  • Page 96: Fitting The Coupling Parts (Specialist Workshop)

    Initial operation Fitting the coupling parts (specialist workshop) Fig. 80 1. Attach the coupling carrier arms (Fig. 80/1) to a crane. 2. Secure the coupling carrier arms with two spacer sleeves (Fig. 80/2) to the soil tillage implement with two pins (Fig. 80/3). 3.
  • Page 97: Attaching The Lifting Frame (Specialised Workshop)

    Initial operation Attaching the lifting frame (specialised workshop) Before start-up, check with the tractor rear window open whether parts of the lifting frame collide with the rear window. Connecting the hydraulic line of the lifting frame to the hydraulic sys- tem for the tractor lower links brings advantages When actuating the tractor lower link, ...
  • Page 98: Attaching Lifting Frame 2.2 (Specialist Workshop)

    Initial operation 6.6.1 Attaching lifting frame 2.2 (specialist workshop) Fig. 82 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 4.
  • Page 99: Installing Lifting Frame 3.2 (Specialist Workshop)

    Initial operation 6.6.2 Installing lifting frame 3.2 (specialist workshop) Fig. 83 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 4.
  • Page 100: Fitting The Lift Height Limiter (Specialist Workshop)

    Initial operation 6.6.3 Fitting the lift height limiter (specialist workshop) CAUTION The hydraulic system is under high pressure. Depressurise the hydraulic system before starting work on the lifting frame. 1. Couple the tractor to the implement. 2. Lower the lifting frame. 3.
  • Page 101: Coupling And Uncoupling The Implement

    Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling the implement take heed of the sec- tion “Safety information for users”. Danger  Secure the tractor and the implement against unintentional start-up and rolling before working on the implement. ...
  • Page 102 Coupling and uncoupling the implement WARNING Risk of contusions, cutting, catching, drawing in and knocks when the implement unexpectedly releases from the tractor!  Use the intended equipment to connect the tractor and the im- plement in the proper way. ...
  • Page 103: Coupling The Implement

    Coupling and uncoupling the implement Coupling the implement Adjust the length of the universal joint shaft to the tractor (see section "Adjusting the universal joint shaft to the tractor")  before initial use.  after fitting/removing the three-point hitch extension ...
  • Page 104 Coupling and uncoupling the implement Ensure that the universal joint shaft has a sufficient swivelling range in all operating conditions. The supporting chains must not become caught on implement or tractor parts. 12. Fasten the bracket to the transport bracket and secure it using a linch pin (Fig.
  • Page 105: Uncoupling The Implement

    Coupling and uncoupling the implement Uncoupling the implement WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Park the implement on a level surface on solid ground. CAUTION Avoid coming into contact with hot gearbox and universal joint shaft components.
  • Page 106: Coupling The Mounted Seed Drill

    Coupling and uncoupling the implement Coupling the mounted seed drill DANGER Risk of injury from the movement of the lifting frame. Maintain a minimum distance of 10.0 m from the implement combina- tion. When raising the seed drill, check whether parts of the lifting frame collide with the tractor rear window.
  • Page 107 Coupling and uncoupling the implement 7. Swivel the locking straps (Fig. 90/1) and secure each with a pin (Fig. 90/2). Secure the pins with linch pins. 8. Position the top link (Fig. 91/1) to the top pivot point (Cat. II) of the seed drill. 9.
  • Page 108: Attaching The Seed Drill To The Lifting Frame

    Coupling and uncoupling the implement 7.3.2 Attaching the seed drill to the lifting frame Fig. 93 Lifting frame 2.2 only 1. Fasten the catch hooks (Fig. 94/1) to the lifting frame using two bolts for each one (Fig. 94/2). Lifting frame 2.2 has two groups of holes for screwing on the catch hooks.
  • Page 109 Coupling and uncoupling the implement All types: 2. Release the locking straps (Fig. 95/1). 2.1 Remove the pins (Fig. 95/2). 3. Instruct persons to stay out of the danger area between the soil tillage implement and the seed drill. 4. Drive the soil tillage implement up to the seed drill.
  • Page 110: Greendrill Supply Line

    Coupling and uncoupling the implement GreenDrill supply line Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! Fig. 95/… (1) Park the calibration button safely under the blower fan. (2) Place the supply line in the hose cabinet. Fig.
  • Page 111: Coupling The Hydraulic Hose Lines

    Coupling and uncoupling the implement 7.5.1 Coupling the hydraulic hose lines Check the compatibility of the hydraulic fluids. Do not mix any mineral oils with biological oils. The maximum operating pressure of the hydraulic system is 210 bar. Fig. 99 1.
  • Page 112: On Lifting Frame

    Coupling and uncoupling the implement 7.5.1.1 On lifting frame Fig. 101/… 1. Couple the supply line for the hydraulic hose lines Fig. 101 7.5.1.2 On soil tillage implement Fig. 102/… 1. Couple the supply line for the tramline marker. Fig. 102 7.5.2 Uncoupling the hydraulic hose lines 1.
  • Page 113: Settings

    Settings Settings DANGER Carry out the adjustments only if the following apply:  The tractor PTO shaft is switched off (wait until the tool carriers have come to a complete stop).  lowered and unfolded.  The tractor parking brake is applied. ...
  • Page 114: Adjusting The Working Depth

    Settings Adjusting the working depth The soil tillage implement is supported by the roller. This ensures that the working depth of the soil tillage implement is precisely maintained. 8.1.1 Mechanical adjustment 1. Lift the implement just enough for the depth setting pins (Fig.
  • Page 115: Hydraulic Adjustment (Optional)

    Settings The working depth increases  the larger the number (Fig. 106/2) pre- sent at the carrying arm (Fig. 106/3). 4. Secure the depth setting pins with linch pins. 5. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement.
  • Page 116: Adjusting The Side Panel

    Settings Adjusting the side panel  Adjust the side panels so that they glide through the soil at a depth of approx. 3 cm.  If the field is covered with a lot of straw and / or soil is piled up, adjust the side panels higher up.
  • Page 117: Side Plate Ke Special

    Settings 8.2.2 Side plate KE Special 8.2.2.1 Vertical adjustment 1. Unscrew and remove the bolts (Fig. 111/1) 2. Move the side plates to the desired position (Fig. 111/2) 3. Insert the bolts and tighten 4. After 5 hours of operation, check the bolt connection for tight fit.
  • Page 118: Adjusting The Wheel Mark Eradicator (Optional)

    Settings Adjusting the wheel mark eradicator (optional) DANGER Switch off the tractor PTO shaft, apply the tractor parking brake, switch off the tractor engine and remove the ignition key. To prevent damage, the implement must not be put down on the wheel mark eradicators.
  • Page 119 Settings Vertical adjustment The recessed grip (Fig. 115/1) serves to safely adjust the working depth. Fig. 115 The top locking pin (Fig. 116/1) may not be removed. Fig. 116 Adjusting the working depth of the wheel mark eradicator: 1. Remove the linch pin (Fig. 117/1) 2.
  • Page 120: Exceeding The Maximum Working Depth

    Settings 8.4.1 Exceeding the maximum working depth If increasing wear of the tool tines on the soil tillage implement causes the maximum working depth of the wheel mark eradicators to be ex- ceeded (Fig. 118/2), the wheel mark eradicator bracket (Fig. 118/1) must be installed at a higher position ...
  • Page 121: Adjusting The Roller Scraper

    Settings 5. Remove the fixing bolts from the wheel mark eradicator bracket (Fig. 121/1) 6. Turn the wheel mark eradicator bracket upwards (Fig. 121/2) 7. Insert the fixing bolts of the wheel mark eradicator bracket and tighten them (Fig. 121/1) Fig.
  • Page 122: Wedge Ring Roller Kw / Kwm

    Settings 8.5.1 Wedge ring roller KW / KWM 1. Uncouple the seed drill. 2. Using the tractor hydraulics, lift the soil tillage implement just enough for the roller to clear the ground. 3. Support the soil tillage implement against unintentional lowering. 4.
  • Page 123: Adjusting The Levelling Board

    Settings Adjusting the levelling board To adjust the levelling board to the desired height, proceed as follows: 1. Remove the operating tool from the parking position (Fig. 61/1, see page 78) and fit in on the adjustment device (Fig. 127/1). CAUTION Danger due to the operating tool swinging out!
  • Page 124: Setting With Decentralised Levelling Board Adjustment

    Settings 8.6.1 Setting with decentralised levelling board adjustment Always perform the same settings on all adjuster segments. To adjust the levelling board to the desired height, proceed as follows: 1. Remove the operating tool from the parking position (Fig. 61/1, see page 78) and fit in on the adjustment device (Fig.
  • Page 125: Transport Locking Mechanism For Lifting Frame (All Types)

    Settings Transport locking mechanism for lifting frame (all types) 8.7.1 Locking the lifting frame 1. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement. 2. Pull on the cord (Fig. 132/1). ...
  • Page 126: Adjusting The Lift Height Limiter

    Settings Adjusting the lift height limiter CAUTION Danger from failure of the universal joint shaft in case of exces- sive bending of the driven universal joint shaft! Observe the permitted bending of the driven universal joint shaft when lifting the implement. Excessive bending of the driven universal joint shaft causes increased, premature wear to or immediate de- struction of the universal joint shaft.
  • Page 127: Adjusting The Track Marker

    Settings 8.10 Adjusting the track marker It is possible to set:  The length of the track marker (Fig. 136/3)  The working intensity of the track marker, depending on the type of soil (Fig. 136/4). 1. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key.
  • Page 128: Transportation

    Transportation Transportation When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation). In Germany and in many other countries, the maximum transport width of the implement combination mounted on the tractor is 3.0 m.
  • Page 129 Transportation DANGER  Before transportation, carry out a visual check that the upper and lower link pins are secured with the original linch pins against un- intentional release.  Before transportation, fasten the side locking device of the trac- tor lower link so that the mounted or towed implement cannot swing back and forth.
  • Page 130: Moving The Implement In The Transport Position

    When transporting implement combinations (see section "Combination possibilities with other AMAZONE implements", Seite 79), pay attention to the width of the loaded transport vehicle. The vehicle keeper and driver are responsible for compliance with the statutory stipulations.
  • Page 131: Use Of The Implement

    Use of the implement Use of the implement When using the implement, observe the information in the following sections:  Warning symbols and other labels on the implement.  Safety information for the operator. DANGER Risk of crushing, being pulled in or caught during implement operation because of unprotected drive elements.
  • Page 132 Use of the implement DANGER  Before transportation, carry out a visual check that the upper and lower link pins are secured with the original linch pins against un- intentional release.  Before transportation, fasten the side locking device of the trac- tor lower link so that the mounted or towed implement cannot swing back and forth.
  • Page 133: Filling The Hopper (Optional)

    Use of the implement 10.1 Filling the hopper (optional) Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! 1. Switch off the control terminal. 2. Unlock the ascent (Fig. 140/1) and swivel it down (Fig.
  • Page 134: On The Field

    Use of the implement 10.2 On the field DANGER Instruct any people in the area to stand at a minimum distance of 20.0 m from the machine. 10.2.1 Work commencement 1. Lower the soil tillage implement until the tines are just above, but not yet touching, the soil.
  • Page 135 Use of the implement 1. Position the implement on the field. 2. Unlock both track markers. 2.1 Disengage the tractor's PTO shaft, engage the parking brake, shut off the engine and remove the ignition key. 2.2 Take hold of the track marker 2.3 Move the bar (Fig.
  • Page 136: Moving The Sliding Side Plate Into Working Position

    Use of the implement 10.2.4 Moving the sliding side plate into working position Specifications for the direction of rotation refer to the illustrated left side of the implement. When working on the right side of the imple- ment, the direction of rotation is the opposite. 1.
  • Page 137: During Operation

    Use of the implement 10.3 During operation In the event of tine wear, correct the following settings:  the working depth of the soil tillage implement,  the side panels,  the wheel mark eradicators. When working at great working depths, it is necessary to replace the tool tines with new ones even before they reach the minimum length in order to prevent damage or wear to the tool carriers.
  • Page 138: After Use

    Use of the implement 10.4 After use When switching off the implement, ensure that the soil tillage imple- ment is parked on firm ground. 10.4.1 Moving the wheel mark eradicator into transport position When switching off the implement, ensure that the soil tillage imple- ment is parked on firm ground.
  • Page 139: Moving The Track Marker To Transport Position

    Use of the implement 10.4.2 Moving the track marker to transport position DANGER Secure the track markers immediately after work on the field (transport lock). Unsecured track markers could unintentionally move to the working position and cause serious injury. Only remove the transport lock for the track marker immediate- ly before beginning field work.
  • Page 140: Moving The Sliding Side Plate Into Transport Position

    Use of the implement 10.4.3 Moving the sliding side plate into transport position Specifications for the direction of rotation refer to the left side of the implement. When working on the right side of the implement, the direction of rotation is the opposite. 1.
  • Page 141: Faults

    Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's 3-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.  Unintentional start-up and rolling of the tractor-implement combination.
  • Page 142: Hall Sensor On The Gearbox

    Faults 11.3 Hall sensor on the gearbox The Hall sensor is magnetic. In event of faults, unscrew the Hall sensor, free the contact surface from chippings and clean it. Fig. 154/1  Hall sensor on the WHG/KG Super gearbox Fig. 154 11.4 Shearing of the track marker safety If the track marker strikes against a solid ob-...
  • Page 143: Cleaning, Maintenance And Repair

    Cleaning, maintenance and repair Cleaning, maintenance and repair 12.1 Safety WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's 3-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.
  • Page 144: Cleaning The Machine

    Cleaning, maintenance and repair 12.2 Cleaning the machine  Pay particular attention to the brake, air and hydraulic hose lines.  Never treat brake, air and hydraulic hose lines with fuel, ben- zene, petroleum or mineral oils.  After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents.
  • Page 145: Adjustment Work

    Cleaning, maintenance and repair 12.3 Adjustment work 12.3.1 Repositioning the bevel wheels on the WHG/KE Special / Super (specialised workshop) 1. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 2.
  • Page 146: Repositioning / Replacing The Gear Wheels On The Whg/Kx / Whg/Kg Special / Super (Specialised Workshop)

    Cleaning, maintenance and repair 12.3.2 Repositioning / replacing the gear wheels on the WHG/KX / WHG/KG Special / Super (specialised workshop) When the gearbox cover is opened, transmission fluid runs out. To prevent contamination from escaping fluid,  raise the mounted implement using the tractor's three-point hydraulic system until the implement is inclined about 30°...
  • Page 147: Repositioning / Replacing The Gear Wheels On The Whg/Kg Special / Super (Specialised Workshop)

    Cleaning, maintenance and repair 12.3.2.2 Repositioning / replacing the gear wheels on the WHG/KG Special / Super (special- ised workshop) 1. Couple the soil tillage implement to the tractor. 2. Uncouple the seed drill. 3. Tilt the implement about 30° forwards using the tractor's three-point hydraulic system.
  • Page 148: Replacing The Tool Tines (Specialist Workshop)

    Cleaning, maintenance and repair 12.3.3 Replacing the tool tines (specialist workshop) DANGER Raise the stand-alone machine using a crane and support it properly. 1. In a specialist workshop, raise the stand- alone machine with a crane and support it properly. 2.
  • Page 149: Checking The Wheel Mark Eradicators

    Cleaning, maintenance and repair 12.4 Checking the wheel mark eradicators The tractor wheel mark eradicators are subject to natural wear. To avoid damage or wear being caused to the tool carriers, the tools may be worn to maximum 50 mm measured from the coulter tip (Fig. 184/1).
  • Page 150: Replacing The Tension Springs Of The Overload Safety Device (Workshop Work)

    Cleaning, maintenance and repair 1. Loosen the fastening nuts (Fig. 168/1). 2. Replace the worn coulters or adjust the coulters for the operating conditions. 3. Tighten the fastening nuts (Fig. 168/1). When changing the coulter, observe:  Mount the coulter parallel to the tool carrier without a gap.
  • Page 151: Lubricants

    Cleaning, maintenance and repair The pictogram indicates a lubrication point. Fig. 170 12.5.1 Lubricants Use only the lubricants specified in the table or Company Lubricant designation another lithium-saponified multipurpose grease with EP additives. ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A...
  • Page 152: Greasing Points - Overview

    Cleaning, maintenance and repair 12.5.2 Greasing points – overview Lubrication Number of points grease Lubrication interval Note (see Figure) nipples Lubricate the universal joint shaft, Fig. 171/1 50 h referring to the universal joint manu- facturer's maintenance schedule. Grease the protective tubes and profile tubes.
  • Page 153 Cleaning, maintenance and repair Fig. 171 Fig. 172 Fig. 173 Fig. 174 Fig. 176 Fig. 175 Fig. 177 KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 154: Maintenance Schedule - Overview

    Cleaning, maintenance and repair 12.6 Maintenance schedule – overview Carry out maintenance work when the first interval is reached. The time intervals, kilometre readings or maintenance intervals speci- fied in any third party documentation supplied shall have priority over the maintenance schedule. Before initial Specialist Check the hydraulic hose lines.
  • Page 155 Cleaning, maintenance and repair Before starting work Checking the upper and lower link pins Section 12.13 (daily) Check: length of the tool tines After completion of work Cleaning the machine (as required) Section 12.2 (daily) Every week Specialist Check the hydraulic hose lines. Section workshop 12.15...
  • Page 156: Whg/Ke Special / Super Gearbox

    Cleaning, maintenance and repair 12.7 WHG/KE Special / Super gearbox 12.7.1 Venting The gearbox is equipped with a vent pipe (Fig. 178/1). Ventilation must be ensured to prevent the gearbox from developing leaks. 12.7.2 Check the oil level 1. Park the implement on a level surface. 2.
  • Page 157: Gearbox Whg/Kx

    Cleaning, maintenance and repair 12.8 Gearbox WHG/KX 12.8.1 Venting The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.8.2 Check the oil level 1. Park the implement on a level surface. 2.
  • Page 158: Whg/Kg Special / Super Gearbox

    Cleaning, maintenance and repair 12.9 WHG/KG Special / Super gearbox 12.9.1 Venting The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.9.2 Check the oil level 1. Park the implement on a level surface. 2.
  • Page 159: Spur Gear Trough

    Cleaning, maintenance and repair 12.10 Spur gear trough No dirt must enter the spur gear trough. Oil change is not necessary. 12.10.1 Venting The spur gear trough is equipped with a ventilation pipe (Fig. 181/1). Ventilation must be ensured to prevent the spur gear trough from developing leaks.
  • Page 160: Changing The Oil Filter In The Cooling Kit (Specialist Workshop)

    Cleaning, maintenance and repair 12.11 Changing the oil filter in the cooling kit (specialist workshop) 1. Remove the oil filter cartridge: 2. Unscrew the bolts (Fig. 183/1). 3. Carefully remove the oil filter cartridge (Fig. 183/2), collect any escaping oil. 4.
  • Page 161: Changing The Coulters (Workshop Work)

    Cleaning, maintenance and repair 12.12.1 Changing the coulters (workshop work) CAUTION Coulters are made of hardened material. If you use a hammer for the mounting/removal procedures, the ends may break off and cause considerable injury. CAUTION Take special care when changing coulters. Do not turn the bolts on the square shaft.
  • Page 162: Replacing The Tension Springs Of The Overload Safety Device (Workshop Work)

    Cleaning, maintenance and repair 12.12.2 Replacing the tension springs of the overload safety device (workshop work) CAUTION The overload safety on the tines consists of tension springs that are under high pretension. It is essential to use appropriate tools to install and remove the tension sprin You must use the suitable device to install and remove the tension springs in all cases.
  • Page 163: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines!  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
  • Page 164: 12.15.1 Identification Of Hydraulic Hose Lines

    Cleaning, maintenance and repair 12.15.1 Identification of hydraulic hose lines The valve chest identification provides the following information: Fig. 187/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (15/02 = Year / Month = February 2015) (3) Maximum permitted operating pressure (210 bar).
  • Page 165: 12.15.3 Inspection Criteria For Hydraulic Hose Lines

    Cleaning, maintenance and repair 12.15.3 Inspection criteria for hydraulic hose lines For your own safety, comply with the following inspection criteria! Replace hydraulic hose lines when finding any of the following inspection criteria during the inspection:  Damage to the outer layer up to the ply (e.g. scouring points, cuts, cracks).
  • Page 166: 12.15.4 Installing And Removing Hydraulic Hose Lines

    12.15.4 Installing and removing hydraulic hose lines When installing or removing hydraulic hose lines, be sure to observe the following instructions:  Use only genuine AMAZONE hydraulic hose lines!  Ensure cleanliness.  As a matter of principle, you must install the hydraulic hose lines such that, in all implement situations, ...
  • Page 167: Hydraulic Diagram

    Cleaning, maintenance and repair 12.16 Hydraulic diagram Fig. 188 KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 168 Cleaning, maintenance and repair Fig. 188/... Description Note 0010 Tractor hydraulics 0040 Handle number 1, yellow 0080 Handle number 1, beige 0090 Handle number 2, beige 0600 hyd. Depth adjustment (not on KE) Optional 0610 Depth adjustment locking block 0620 Flow divider depth adjustment 0630 Depth adjustment, left...
  • Page 169: Bolt Tightening Torques

    Cleaning, maintenance and repair 12.17 Bolt tightening torques Observe the specific data for tightening torques in the maintenance section. The table shows the permissible maximum values for bolted connec- tions with a friction coefficient of µ=0.12 and does not include any other safety factors.
  • Page 170 Cleaning, maintenance and repair The specified tightening values represent reference values! 19.3 KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 171 Cleaning, maintenance and repair KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 172: Notes

    Notes Notes Space for your notes: KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 173 Notes KE/KX/KG (RIGID) BAH0089-7 02.2020...
  • Page 174 H. DREYER GmbH & Co. KG Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste email: amazone@amazone.de Germany http:// www.amazone.de...

Table of Contents