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operating manual Soil tillage implements Rotary cultivator Rotary cultivator Rotary harrow KG Special / Super KE Special / Super Please read this operating manual before initial operation. MG5808 Keep it in a safe place for future use! BAH0089-7 02.2020...
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Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
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+ 49 (0) 5405 501-234 Email: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5808 Compilation date: 02.2020 ...
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Foreword Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We thank you for your trust in our products. On receiving the implement, check to see if it has been damaged during transport or if parts are missing.
Table of Contents User information ..................10 Purpose of the document ....................... 10 Location information in the operating manual ................ 10 Presentations used ........................ 10 General Safety Instructions ..............11 Obligations and liability ......................
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5.14.1 Lifting frame ........................... 79 5.14.2 QuickLink ..........................80 5.15 Working with an AMAZONE mounted seed drill ..............81 5.15.1 Coupling parts (optional) ....................... 81 5.15.2 Lifting frame (optional) ......................81 ...
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Table of Contents Securing the tractor/implement against unintentional start-up and rolling ......93 Attachment of the wheel mark eradicators ................94 Adjusting the length of the universal joint shaft to the tractor (specialist workshop) ..... 94 ...
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Table of Contents 10.2.3 Moving the track marker into working position ..............134 10.2.4 Moving the sliding side plate into working position ............. 136 10.3 During operation ........................137 10.3.1 Turning at end of the field ....................137 ...
User information User information The User information section provides information concerning the operating manual. Purpose of the document This operating manual describes the operation and maintenance of the implement. provides important information on safe and efficient handling of the implement.
General Safety Instructions General Safety Instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion.
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General Safety Instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions the health and safety of the user or third parties, ...
General Safety Instructions Presentation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates an immediate hazard with high risk, which will result in death or serious bodily harm (loss of limbs or long-term harm), if it is not avoided.
General Safety Instructions Organisational measures The operator must provide the necessary personal protective equip- ment as per the information provided by the manufacturer of the crop protection agent to be used, such as: Safety glasses Protective shoes Chemical-resistant overalls ...
General Safety Instructions User training Only those people who have been trained and instructed may work with/on the implement. The operator must clearly specify the respon- sibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.
General Safety Instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.
Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...
General Safety Instructions 2.13 Warning symbols and other markings on the machine Always keep all the warning signs of the machine clean and in a legi- ble state. Replace illegible warning signs. You can obtain the warning signs from your dealer using the order number (e.g. MD 075). Warning symbols –...
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General Safety Instructions Order number and explanation Warning signs MD 075 Risk of cutting or severing of fingers/hand through direct contact with moving parts involved in the working process! This hazard can cause extremely serious injuries resulting in the loss of limbs. ...
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General Safety Instructions MD 082 Risk of falling when riding the implement on treads or platforms! Causes serious, potentially fatal injuries any- where on the body. It is forbidden to ride on the implement or climb the implement when it is running. This prohibition also applies to implements with step surfaces or platforms.
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General Safety Instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
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General Safety Instructions MD 113 Study and observe the instructions for cleaning, servicing and maintaining in the appropriate chapter of the operating manual. MD 119 This symbol indicates the maximum drive speed (1000 rpm) and direction of rotation of the drive shaft on the implement side.
General Safety Instructions 2.14 Dangers in case of non-observance of the safety instructions Non-compliance with the safety instructions can pose both a danger to people and also to the environment and machine. can result in the loss of an claims for damages. In particular, non-compliance with the safety information could pose the following risks: ...
General Safety Instructions 2.16.1 General safety instructions and accident prevention instructions In addition to these instructions, also comply with the generally valid national and safety and accident prevention regulations! The warning signs attached on the implement provide important instructions for safe operation of the machine.
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General Safety Instructions It is forbidden to stand between the tractor and the implement when actuating the three-point hydraulic system! Coupled supply lines: must give without tension, bending or rubbing on all move- ments when travelling round corners. ...
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General Safety Instructions Implement transportation When using public roads, national road traffic regulations must be observed. Before moving off, check: the correct connection of the supply lines, the lighting system for damage, function and cleanliness, that the brake and hydraulic systems shows no visible signs of defect ...
General Safety Instructions 2.16.2 Mounted implements When attaching to the three-point linkage, the attachment cate- gories on tractor and implement must be compatible or an adapter must be used! Take note of the manufacturer's instructions. Before attaching implements to or removing them from the three- point suspension, shift the operating equipment to a position in which unintended raising or lowering is impossible.
Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines! The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
General Safety Instructions 2.16.4 Electrical system When working on the electrical system, always disconnect the battery (negative terminal). Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire ...
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General Safety Instructions When turning corners, observe the permitted bending and dis- placement of the universal joint shaft. Before switching on the PTO shaft, check that the selected PTO shaft speed of the tractor matches the permitted drive speed of the implement.
Spare parts must meet at least the technical requirements speci- fied by AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. KE/KX/KG (RIGID) BAH0089-7 02.2020...
Loading and unloading Loading and unloading The pictogram marks the location at which the lifting gear is to be secured to the implement. DANGER Only attach the lifting gear at the marked location. Do not stand under suspended loads. Fig. 2 Loading the implement on a transport vehicle 1.
Product description Product description This section: provides a comprehensive overview of the implement structure. provides the names of the individual assembly groups and operat- ing controls. If possible, read this section when actually at the implement. This helps you to understand the implement better.
Product description Overview – Supply lines between the tractor and the implement Supply cable Description Function Plug (7-pin) Road traffic lighting system (optional) Plug for tractor socket Oil cooler fan (optional) Hydraulic hose lines All hydraulic hose lines have handles with col- oured markings and a code number or code let- ter to assign the respective hydraulic function to the pressure line of a tractor control unit!
adherence of inspection and maintenance work exclusive use of original AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use ...
Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught: by work movements made by the implement and its tools by materials or foreign bodies thrown out of the implement ...
Product description Rating plate and CE mark Fig. 12/… 1. The figure shows the location of the rating plate and the CE mark. The CE mark on the implement indicates compliance with the stipulations of the valid EU directives. 2. The rating plate shows: ...
Product description Technical data 4.9.1 KE Special / Super rotary harrow Rotary harrow KE 2501 Special Working width 2.50 Transport width 2.55 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight Distance d...
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Product description KE 3001 Super rotary harrow Working width Transport width Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1120 Distance d 0.89 Data for calculating the tractor weights and tractor axle loads KE 3001 Super 1120 + roller (see section 4.9.4, page 47)
Product description Rotary harrow KE 4001 Super Working width Transport width 4.03 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1330 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KE 3001 Special 1330 + roller (see section 4.9.4, page 47)
Product description 4.9.3 Rotary cultivator KG Special / Super Rotary cultivator KG 3001 Special Working width Transport width Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1340 Distance d 0.89...
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Product description Rotary cultivator KG 4001 Special Working width 4.00 Transport width 4.03 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1580 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KG 4001 Special 1580...
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Product description Rotary cultivator KG 3501 Super Working width 3.50 Transport width 3.50 Mount categories see section 5.2, page 53 Number of rotors Tool tines see section 5.8, page 72 Working depth, max. [cm] Basic weight 1480 Distance d 0.89 Data for the calculation of tractor weights and tractor axle loads KG 3501 Super 1480...
Product description 4.9.4 Rollers Working width 2500 mm 3000 mm 3500 mm 4000 mm Roller Type Ø [mm] [kg] [kg] [kg] [kg] Cage roller Tooth packer roller Wedge ring roller Row spacing 12.5 cm Wedge ring roller Row spacing 12.5 cm Wedge ring roller Row spacing 15.0 cm Wedge ring roller...
Product description 4.10 Necessary tractor equipment For the implement to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Machine type maximum permitted for solo operation with roller for operation with a seed drill KE 2501 Special from 40 kW/55 HP to 103 kW/140 HP KE 3001 Special...
Product description Spur gear trough filling quantities Machine type Spur gear trough filling quantities KE 2501 Special 21 litres KE 3001 Special / Super 25 litres KE 3501 Super 30 litres KE 4001 Super 35 litres KX 3001 25 litres KG 3001 Special/Super 25 litres KG 3501 Special/Super...
Structure and function Structure and function The implement is used on agricultural land for tilling the soil As a stand-alone machine with trailing roller As part of a cultivation combination with trailing roller and Mounted seed drill. ...
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Structure and function Rotary cultivator KX / KG KG rotary cultivator have tool tines in the on-grip position For seedbed preparation Without pre-tilling (mulch seeding). Straw and other organic matter is mulched close to the sur- face. After chisel cultivators or deep looseners ...
Structure and function On-grip tines in the forward position have a sift- ing effect: Coarse particles of soil are transported further than fine particles of soil. The fine earth is concentrated in the lower area of the tilled zone; the large particles of soil remain at the surface and protect against capping.
Structure and function 5.2.2 KX / KG Special / Super rotary cultivator Fig. 18/… (1) Top link pin, Ø 25 mm, Cat. 2 (2) Top link pin, Ø 31.7 mm, Cat. 3 (3) Lower link pin, Ø 28 mm, Cat. 2 (4) Lower link pin, Ø...
Structure and function 5.2.4 Three-point hitch extension (option) The three-point hitch extension serves to increase the distance be- tween the tractor and implement. The three-point extension consists of 3 spacers. Each spacer is pegged to the implement using 2 pins and secured using linch pins. 5.2.4.1 Three-point hitch extension for KE rotary harrows Fig.
Structure and function Wheel mark eradicator (optional) With installed wheel mark eradicators, the space between the tractor and the implement can become very small. It helps to use three-point extensions (see section 5.2.4, page 55). The wheel mark eradicators eliminate deep wheel marks on the field.
Structure and function Rollers The rollers serve to support the soil tillage implement and maintain the working depth. reconsolidate the soil protect against the rotating tools of the soil tillage implement. Only use the soil tillage implement ...
Structure and function 5.4.2 Tooth packer roller PW PW500 PW600 Field of application The PW tooth packer roller is used on medium and heavy soils. Mode of action The tooth packer roller compacts the soil uni- formly over the entire working width. Cleaning Adjustable, carbide-coated scrapers clean the roller.
Structure and function 5.4.4 KWM wedge ring roller with matrix tyre profile KWM600 Field of application Use the wedge ring roller with matrix tyre profile on medium to heavy soils. Mode of action With high self-propulsion of the transverse pro- files, the matrix tyre profile particularly ensures reconsolidation in strips.
Structure and function Drive The universal joint shaft (Fig. 31/1) transfers the drive force from the tractor PTO shaft to the tool carrier through the implement gearbox. If the implement encounters a fixed obstacle, the tool carriers may come to a stop. To prevent damage to the gearbox, the implement is equipped with an overload clutch.
Structure and function 5.5.1 Gearbox / Tractor PTO shaft speed / Tine speed Different soils require that the tine speed be adjusted in order to at- tain the desired fine seedbed. The implement gearbox makes this adjustment possible. Never select a higher tine speed than is absolutely necessary. If the tine speed is increased, the power requirement and tine wear in- crease disproportionately.
Structure and function 5.5.2 WHG/KE Special / Super gearbox The rotational speed of the tines can be adjusted by repositioning the bevel gears in the WHG/KE Special and WHG/KE Super (Fig. 33) gearboxes. The tables (Fig. 34/Fig. 35) show the tractor PTO shaft speeds.
Structure and function 5.5.3 Gearbox WHG/KX The rotational speed of the tines can be adjusted by repositioning or replacing the gears in the WHG/KX gearbox (Fig. 36). Only replace the gear wheels in pairs. The table (Fig. 37) shows the tractor PTO shaft speeds.
Structure and function 5.5.4 WHG/KG Special / Super gearbox The rotational speed of the tines can be adjusted by repositioning or replacing the gear pairings in the WHG/KG Special and WHG/KG Super (Fig. 38) gearboxes. The table (Fig. 39) shows ...
Structure and function Universal joint shafts The universal joint shaft transfers the drive force of the tractor PTO shaft to the tool carrier through the implement gearbox. The universal joint shaft type depends on the implement type and the tractor PTO shaft. Order Soil tillage implement Universal joint shaft...
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Structure and function Order Soil tillage implement Universal joint shaft number Rotary cultivator Bondioli & Pavesi SFT-H7 Universal joint shaft with ratchet clutch EJ582 KG 3001 Special 1 3/8 inch, 6 parts, 760 mm KG 3501 Special KG 4001 Special Bondioli &...
Structure and function Electronic drive monitoring (optional, KG Super only) If the implement encounters a fixed obstacle, the tool carriers may come to a stop. An overload clutch on the input shaft of the implement gearbox pre- vents the gearbox from being damaged. The KG Super rotary cultivator can be equipped with the electronic drive monitor.
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Structure and function Fig. 43 KE/KX/KG (RIGID) BAH0089-7 02.2020...
Structure and function Tool tines Length of the Soil tillage implement Tool tines tool tines KE 2501 Special KE 3001 Special / Super Rotary harrow KE trailing Special 26 cm KE 3501 Super KE 4001 Super KG trailing 33 cm Rotary cultivator KX 3001 KG grip Special...
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Structure and function Tool tines Tool tines KE trailing Special (anticlockwise) KG trailing (anticlockwise) Fig. 44 Fig. 45 Tool tines Tool tines KG grip Special (HD) (anticlockwise) KG grip Super (anticlockwise) Fig. 46 Fig. 47 Tool tines Tool tines KG grip Special (HD) (anticlockwise) Potato tines (anticlockwise) Fig.
Structure and function 5.8.1 Tool tine minimum length The tool tines are subject to wear. Replace the tines once they reach the minimum length L = 150 mm. before they reach the minimum length when working at great working depths, in order to prevent damage/wear to the tool carriers.
Structure and function Working depth of the soil tillage implement The soil tillage implement is supported by the roller. This ensures that the working depth of the soil tillage implement is precisely maintained. 5.9.1 Mechanical adjustment The adjuster segment (Fig. 52/1) is used to ad- just the working depth.
Structure and function 5.10 Side panel In order to restrict the soil flow effectively, the working depth of the side panels and the working depth of the soil tillage implement must be adjusted to the soil conditions. The side panel is fastened with two bolts and can be adjusted in height.
Structure and function 5.10.3 Side panel, spring-mounted The spring-mounted side panel (Fig. 57/1) moves around obstacles. Two tension springs bring the side panel back to the working position. Fig. 57 5.11 Soil guiding angle bracket (optional) Free-flowing soil can escape between the side panel and the roller, even when adjusted correct- ly.
Structure and function 5.12 Levelling board (optional) The levelling board (Fig. 59/1) removes ground undulations behind the implement. pulverises remaining clods on heavy soil. compacts loose soil. Fig. 59 The height of the levelling board is adjustable (Fig.
Structure and function 5.14 Combination possibilities with other AMAZONE implements 5.14.1 Lifting frame The soil tillage implement can be combined with a mounted seed drill with the aid of the lifting frame (Fig. 62). This operating manual describes how to couple the mounted seed drill (see section 5.15, page...
Structure and function 5.14.2 QuickLink The soil tillage implement can be combined with an AMAZONE pack top seed drill with the aid of the QuickLink mount (Fig. 63/1). Fig. 63 The distance between the inner edge of the mounting points (Fig. 64/A) depends on the working width of the seeding combination.
Structure and function 5.15 Working with an AMAZONE mounted seed drill To couple the mounted seed drill, fit the soil tillage implement with the following, as required: Coupling parts Lifting frame. 5.15.1 Coupling parts (optional) The coupling parts are used to attach the mounted seed drill.
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Structure and function Lifting frame 3.2 (Fig. 69) is approved for seed drills up to a total weight of 2,500 kg. The lifting frames have Cat. II pivot points to attach mounted seed drills of the same category. The lifting frame serves to reduce the tractor lifting power.
Structure and function 5.15.3 Lift height limiter (optional) If the soil tillage implement is combined with a PTO shaft driven seed drill, the lift height of the lifting frame can be limited in order that the PTO shaft can continue to run, even while turning. A precision airplanter remains functional even during turning with the tractor's PTO shaft running.
Structure and function 5.16 Shaft-mounted gearbox (optional) If a PTO shaft driven seed drill is to be connect- ed to the PTO shaft through drive, the high roller frame can prevent the universal joint shaft from being mounted on the PTO shaft stub. The PTO shaft is connected via the roller frame by means of a shaft-mounted gearbox.
Structure and function 5.17 Track markers (optional) The hydraulically-actuated track markers dig into the ground alternately on the left and the right of the implement. Here, the active track marker (Fig. 76/1) creates a mark. This mark serves the tractor driver as an orientation aid.
Structure and function 5.18 GreenDrill 200-E / 200-H catch crop seeding unit (optional) The GreenDrill catch crop seeding unit enables the seeding of fine seeds and catch crops during soil tillage. Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! (1) Blower fan with electric drive (2) Foldable ascent...
Initial operation Initial operation This section contains information on initial operation of your implement on checking how you may mount the implement to your tractor. DANGER Risk of crushing, cutting, being caught or drawn in and knocks! Before starting up the implement and tractor, always check their roadworthiness and operational safety.
Initial operation Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Check the suitability of your tractor before you mount or hitch the implement.
Initial operation 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast The permissible total tractor weight, specified in the vehicle documen- tation, must be greater than the sum of the ...
Initial operation 6.1.1.1 Data required for the calculation (attached implement) Fig. 78 Tractor tare weight See tractor operating manual or vehicle Front axle load of the empty tractor documentation Rear axle load of the empty tractor Total weight of rear-mounted implement or See the section "Technical Data"...
Initial operation 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the following table.
Initial operation 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two operating manual tyres) Minimum ballast front/rear Total weight Front axle load Rear axle load You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
Initial operation Securing the tractor/implement against unintentional start-up and roll- WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through unintentional lowering of the unsecured implement raised using the tractor's 3-point hydraulic system ...
Initial operation Attachment of the wheel mark eradicators Mount the wheel mark eradicators (optional). 1. Screw the wheel mark eradicator bracket (Fig. 79/1) onto the mounting frame using the clamping plate (Fig. 79/2). 2. Pin the wheel mark eradicator (Fig. 79/4) right at the top with the positioning pin (Fig.
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Initial operation 1. Couple the soil tillage implement to the tractor. 2. Secure the tractor and implement against unintentional start-up and rolling. 3. Clean and grease the tractor PTO shaft and the implement's gearbox input shaft. 4. Fix the two universal joint shaft halves to the tractor PTO shaft and the gearbox input shaft.
Initial operation Fitting the coupling parts (specialist workshop) Fig. 80 1. Attach the coupling carrier arms (Fig. 80/1) to a crane. 2. Secure the coupling carrier arms with two spacer sleeves (Fig. 80/2) to the soil tillage implement with two pins (Fig. 80/3). 3.
Initial operation Attaching the lifting frame (specialised workshop) Before start-up, check with the tractor rear window open whether parts of the lifting frame collide with the rear window. Connecting the hydraulic line of the lifting frame to the hydraulic sys- tem for the tractor lower links brings advantages When actuating the tractor lower link, ...
Initial operation 6.6.1 Attaching lifting frame 2.2 (specialist workshop) Fig. 82 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 4.
Initial operation 6.6.2 Installing lifting frame 3.2 (specialist workshop) Fig. 83 1. Couple the tractor to the implement. 2. Park the implement on a firm surface. 3. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 4.
Initial operation 6.6.3 Fitting the lift height limiter (specialist workshop) CAUTION The hydraulic system is under high pressure. Depressurise the hydraulic system before starting work on the lifting frame. 1. Couple the tractor to the implement. 2. Lower the lifting frame. 3.
Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling the implement take heed of the sec- tion “Safety information for users”. Danger Secure the tractor and the implement against unintentional start-up and rolling before working on the implement. ...
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Coupling and uncoupling the implement WARNING Risk of contusions, cutting, catching, drawing in and knocks when the implement unexpectedly releases from the tractor! Use the intended equipment to connect the tractor and the im- plement in the proper way. ...
Coupling and uncoupling the implement Coupling the implement Adjust the length of the universal joint shaft to the tractor (see section "Adjusting the universal joint shaft to the tractor") before initial use. after fitting/removing the three-point hitch extension ...
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Coupling and uncoupling the implement Ensure that the universal joint shaft has a sufficient swivelling range in all operating conditions. The supporting chains must not become caught on implement or tractor parts. 12. Fasten the bracket to the transport bracket and secure it using a linch pin (Fig.
Coupling and uncoupling the implement Uncoupling the implement WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Park the implement on a level surface on solid ground. CAUTION Avoid coming into contact with hot gearbox and universal joint shaft components.
Coupling and uncoupling the implement Coupling the mounted seed drill DANGER Risk of injury from the movement of the lifting frame. Maintain a minimum distance of 10.0 m from the implement combina- tion. When raising the seed drill, check whether parts of the lifting frame collide with the tractor rear window.
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Coupling and uncoupling the implement 7. Swivel the locking straps (Fig. 90/1) and secure each with a pin (Fig. 90/2). Secure the pins with linch pins. 8. Position the top link (Fig. 91/1) to the top pivot point (Cat. II) of the seed drill. 9.
Coupling and uncoupling the implement 7.3.2 Attaching the seed drill to the lifting frame Fig. 93 Lifting frame 2.2 only 1. Fasten the catch hooks (Fig. 94/1) to the lifting frame using two bolts for each one (Fig. 94/2). Lifting frame 2.2 has two groups of holes for screwing on the catch hooks.
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Coupling and uncoupling the implement All types: 2. Release the locking straps (Fig. 95/1). 2.1 Remove the pins (Fig. 95/2). 3. Instruct persons to stay out of the danger area between the soil tillage implement and the seed drill. 4. Drive the soil tillage implement up to the seed drill.
Coupling and uncoupling the implement GreenDrill supply line Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! Fig. 95/… (1) Park the calibration button safely under the blower fan. (2) Place the supply line in the hose cabinet. Fig.
Coupling and uncoupling the implement 7.5.1 Coupling the hydraulic hose lines Check the compatibility of the hydraulic fluids. Do not mix any mineral oils with biological oils. The maximum operating pressure of the hydraulic system is 210 bar. Fig. 99 1.
Coupling and uncoupling the implement 7.5.1.1 On lifting frame Fig. 101/… 1. Couple the supply line for the hydraulic hose lines Fig. 101 7.5.1.2 On soil tillage implement Fig. 102/… 1. Couple the supply line for the tramline marker. Fig. 102 7.5.2 Uncoupling the hydraulic hose lines 1.
Settings Settings DANGER Carry out the adjustments only if the following apply: The tractor PTO shaft is switched off (wait until the tool carriers have come to a complete stop). lowered and unfolded. The tractor parking brake is applied. ...
Settings Adjusting the working depth The soil tillage implement is supported by the roller. This ensures that the working depth of the soil tillage implement is precisely maintained. 8.1.1 Mechanical adjustment 1. Lift the implement just enough for the depth setting pins (Fig.
Settings The working depth increases the larger the number (Fig. 106/2) pre- sent at the carrying arm (Fig. 106/3). 4. Secure the depth setting pins with linch pins. 5. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement.
Settings Adjusting the side panel Adjust the side panels so that they glide through the soil at a depth of approx. 3 cm. If the field is covered with a lot of straw and / or soil is piled up, adjust the side panels higher up.
Settings 8.2.2 Side plate KE Special 8.2.2.1 Vertical adjustment 1. Unscrew and remove the bolts (Fig. 111/1) 2. Move the side plates to the desired position (Fig. 111/2) 3. Insert the bolts and tighten 4. After 5 hours of operation, check the bolt connection for tight fit.
Settings Adjusting the wheel mark eradicator (optional) DANGER Switch off the tractor PTO shaft, apply the tractor parking brake, switch off the tractor engine and remove the ignition key. To prevent damage, the implement must not be put down on the wheel mark eradicators.
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Settings Vertical adjustment The recessed grip (Fig. 115/1) serves to safely adjust the working depth. Fig. 115 The top locking pin (Fig. 116/1) may not be removed. Fig. 116 Adjusting the working depth of the wheel mark eradicator: 1. Remove the linch pin (Fig. 117/1) 2.
Settings 8.4.1 Exceeding the maximum working depth If increasing wear of the tool tines on the soil tillage implement causes the maximum working depth of the wheel mark eradicators to be ex- ceeded (Fig. 118/2), the wheel mark eradicator bracket (Fig. 118/1) must be installed at a higher position ...
Settings 5. Remove the fixing bolts from the wheel mark eradicator bracket (Fig. 121/1) 6. Turn the wheel mark eradicator bracket upwards (Fig. 121/2) 7. Insert the fixing bolts of the wheel mark eradicator bracket and tighten them (Fig. 121/1) Fig.
Settings 8.5.1 Wedge ring roller KW / KWM 1. Uncouple the seed drill. 2. Using the tractor hydraulics, lift the soil tillage implement just enough for the roller to clear the ground. 3. Support the soil tillage implement against unintentional lowering. 4.
Settings Adjusting the levelling board To adjust the levelling board to the desired height, proceed as follows: 1. Remove the operating tool from the parking position (Fig. 61/1, see page 78) and fit in on the adjustment device (Fig. 127/1). CAUTION Danger due to the operating tool swinging out!
Settings 8.6.1 Setting with decentralised levelling board adjustment Always perform the same settings on all adjuster segments. To adjust the levelling board to the desired height, proceed as follows: 1. Remove the operating tool from the parking position (Fig. 61/1, see page 78) and fit in on the adjustment device (Fig.
Settings Transport locking mechanism for lifting frame (all types) 8.7.1 Locking the lifting frame 1. Instruct any people in the area to stand at a minimum distance of 10.0 m from the implement. 2. Pull on the cord (Fig. 132/1). ...
Settings Adjusting the lift height limiter CAUTION Danger from failure of the universal joint shaft in case of exces- sive bending of the driven universal joint shaft! Observe the permitted bending of the driven universal joint shaft when lifting the implement. Excessive bending of the driven universal joint shaft causes increased, premature wear to or immediate de- struction of the universal joint shaft.
Settings 8.10 Adjusting the track marker It is possible to set: The length of the track marker (Fig. 136/3) The working intensity of the track marker, depending on the type of soil (Fig. 136/4). 1. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key.
Transportation Transportation When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation). In Germany and in many other countries, the maximum transport width of the implement combination mounted on the tractor is 3.0 m.
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Transportation DANGER Before transportation, carry out a visual check that the upper and lower link pins are secured with the original linch pins against un- intentional release. Before transportation, fasten the side locking device of the trac- tor lower link so that the mounted or towed implement cannot swing back and forth.
When transporting implement combinations (see section "Combination possibilities with other AMAZONE implements", Seite 79), pay attention to the width of the loaded transport vehicle. The vehicle keeper and driver are responsible for compliance with the statutory stipulations.
Use of the implement Use of the implement When using the implement, observe the information in the following sections: Warning symbols and other labels on the implement. Safety information for the operator. DANGER Risk of crushing, being pulled in or caught during implement operation because of unprotected drive elements.
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Use of the implement DANGER Before transportation, carry out a visual check that the upper and lower link pins are secured with the original linch pins against un- intentional release. Before transportation, fasten the side locking device of the trac- tor lower link so that the mounted or towed implement cannot swing back and forth.
Use of the implement 10.1 Filling the hopper (optional) Observe the corresponding operating manuals when using the im- plement with the GreenDrill catch crop seeding unit! 1. Switch off the control terminal. 2. Unlock the ascent (Fig. 140/1) and swivel it down (Fig.
Use of the implement 10.2 On the field DANGER Instruct any people in the area to stand at a minimum distance of 20.0 m from the machine. 10.2.1 Work commencement 1. Lower the soil tillage implement until the tines are just above, but not yet touching, the soil.
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Use of the implement 1. Position the implement on the field. 2. Unlock both track markers. 2.1 Disengage the tractor's PTO shaft, engage the parking brake, shut off the engine and remove the ignition key. 2.2 Take hold of the track marker 2.3 Move the bar (Fig.
Use of the implement 10.2.4 Moving the sliding side plate into working position Specifications for the direction of rotation refer to the illustrated left side of the implement. When working on the right side of the imple- ment, the direction of rotation is the opposite. 1.
Use of the implement 10.3 During operation In the event of tine wear, correct the following settings: the working depth of the soil tillage implement, the side panels, the wheel mark eradicators. When working at great working depths, it is necessary to replace the tool tines with new ones even before they reach the minimum length in order to prevent damage or wear to the tool carriers.
Use of the implement 10.4 After use When switching off the implement, ensure that the soil tillage imple- ment is parked on firm ground. 10.4.1 Moving the wheel mark eradicator into transport position When switching off the implement, ensure that the soil tillage imple- ment is parked on firm ground.
Use of the implement 10.4.2 Moving the track marker to transport position DANGER Secure the track markers immediately after work on the field (transport lock). Unsecured track markers could unintentionally move to the working position and cause serious injury. Only remove the transport lock for the track marker immediate- ly before beginning field work.
Use of the implement 10.4.3 Moving the sliding side plate into transport position Specifications for the direction of rotation refer to the left side of the implement. When working on the right side of the implement, the direction of rotation is the opposite. 1.
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: unintentional lowering of the implement raised using the tractor's 3-point hydraulic system. unintentional lowering of raised, unsecured implement parts. Unintentional start-up and rolling of the tractor-implement combination.
Faults 11.3 Hall sensor on the gearbox The Hall sensor is magnetic. In event of faults, unscrew the Hall sensor, free the contact surface from chippings and clean it. Fig. 154/1 Hall sensor on the WHG/KG Super gearbox Fig. 154 11.4 Shearing of the track marker safety If the track marker strikes against a solid ob-...
Cleaning, maintenance and repair Cleaning, maintenance and repair 12.1 Safety WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: unintentional lowering of the implement raised using the tractor's 3-point hydraulic system. unintentional lowering of raised, unsecured implement parts.
Cleaning, maintenance and repair 12.2 Cleaning the machine Pay particular attention to the brake, air and hydraulic hose lines. Never treat brake, air and hydraulic hose lines with fuel, ben- zene, petroleum or mineral oils. After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents.
Cleaning, maintenance and repair 12.3 Adjustment work 12.3.1 Repositioning the bevel wheels on the WHG/KE Special / Super (specialised workshop) 1. Switch off the tractor PTO shaft, apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 2.
Cleaning, maintenance and repair 12.3.2 Repositioning / replacing the gear wheels on the WHG/KX / WHG/KG Special / Super (specialised workshop) When the gearbox cover is opened, transmission fluid runs out. To prevent contamination from escaping fluid, raise the mounted implement using the tractor's three-point hydraulic system until the implement is inclined about 30°...
Cleaning, maintenance and repair 12.3.2.2 Repositioning / replacing the gear wheels on the WHG/KG Special / Super (special- ised workshop) 1. Couple the soil tillage implement to the tractor. 2. Uncouple the seed drill. 3. Tilt the implement about 30° forwards using the tractor's three-point hydraulic system.
Cleaning, maintenance and repair 12.3.3 Replacing the tool tines (specialist workshop) DANGER Raise the stand-alone machine using a crane and support it properly. 1. In a specialist workshop, raise the stand- alone machine with a crane and support it properly. 2.
Cleaning, maintenance and repair 12.4 Checking the wheel mark eradicators The tractor wheel mark eradicators are subject to natural wear. To avoid damage or wear being caused to the tool carriers, the tools may be worn to maximum 50 mm measured from the coulter tip (Fig. 184/1).
Cleaning, maintenance and repair 1. Loosen the fastening nuts (Fig. 168/1). 2. Replace the worn coulters or adjust the coulters for the operating conditions. 3. Tighten the fastening nuts (Fig. 168/1). When changing the coulter, observe: Mount the coulter parallel to the tool carrier without a gap.
Cleaning, maintenance and repair The pictogram indicates a lubrication point. Fig. 170 12.5.1 Lubricants Use only the lubricants specified in the table or Company Lubricant designation another lithium-saponified multipurpose grease with EP additives. ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A...
Cleaning, maintenance and repair 12.5.2 Greasing points – overview Lubrication Number of points grease Lubrication interval Note (see Figure) nipples Lubricate the universal joint shaft, Fig. 171/1 50 h referring to the universal joint manu- facturer's maintenance schedule. Grease the protective tubes and profile tubes.
Cleaning, maintenance and repair 12.6 Maintenance schedule – overview Carry out maintenance work when the first interval is reached. The time intervals, kilometre readings or maintenance intervals speci- fied in any third party documentation supplied shall have priority over the maintenance schedule. Before initial Specialist Check the hydraulic hose lines.
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Cleaning, maintenance and repair Before starting work Checking the upper and lower link pins Section 12.13 (daily) Check: length of the tool tines After completion of work Cleaning the machine (as required) Section 12.2 (daily) Every week Specialist Check the hydraulic hose lines. Section workshop 12.15...
Cleaning, maintenance and repair 12.7 WHG/KE Special / Super gearbox 12.7.1 Venting The gearbox is equipped with a vent pipe (Fig. 178/1). Ventilation must be ensured to prevent the gearbox from developing leaks. 12.7.2 Check the oil level 1. Park the implement on a level surface. 2.
Cleaning, maintenance and repair 12.8 Gearbox WHG/KX 12.8.1 Venting The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.8.2 Check the oil level 1. Park the implement on a level surface. 2.
Cleaning, maintenance and repair 12.9 WHG/KG Special / Super gearbox 12.9.1 Venting The dipstick is equipped with a ventilation valve. Ventilation must be ensured to prevent the gearbox from developing leaks. 12.9.2 Check the oil level 1. Park the implement on a level surface. 2.
Cleaning, maintenance and repair 12.10 Spur gear trough No dirt must enter the spur gear trough. Oil change is not necessary. 12.10.1 Venting The spur gear trough is equipped with a ventilation pipe (Fig. 181/1). Ventilation must be ensured to prevent the spur gear trough from developing leaks.
Cleaning, maintenance and repair 12.12.1 Changing the coulters (workshop work) CAUTION Coulters are made of hardened material. If you use a hammer for the mounting/removal procedures, the ends may break off and cause considerable injury. CAUTION Take special care when changing coulters. Do not turn the bolts on the square shaft.
Cleaning, maintenance and repair 12.12.2 Replacing the tension springs of the overload safety device (workshop work) CAUTION The overload safety on the tines consists of tension springs that are under high pretension. It is essential to use appropriate tools to install and remove the tension sprin You must use the suitable device to install and remove the tension springs in all cases.
Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines! The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
Cleaning, maintenance and repair 12.15.1 Identification of hydraulic hose lines The valve chest identification provides the following information: Fig. 187/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (15/02 = Year / Month = February 2015) (3) Maximum permitted operating pressure (210 bar).
Cleaning, maintenance and repair 12.15.3 Inspection criteria for hydraulic hose lines For your own safety, comply with the following inspection criteria! Replace hydraulic hose lines when finding any of the following inspection criteria during the inspection: Damage to the outer layer up to the ply (e.g. scouring points, cuts, cracks).
12.15.4 Installing and removing hydraulic hose lines When installing or removing hydraulic hose lines, be sure to observe the following instructions: Use only genuine AMAZONE hydraulic hose lines! Ensure cleanliness. As a matter of principle, you must install the hydraulic hose lines such that, in all implement situations, ...
Cleaning, maintenance and repair 12.17 Bolt tightening torques Observe the specific data for tightening torques in the maintenance section. The table shows the permissible maximum values for bolted connec- tions with a friction coefficient of µ=0.12 and does not include any other safety factors.
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Cleaning, maintenance and repair The specified tightening values represent reference values! 19.3 KE/KX/KG (RIGID) BAH0089-7 02.2020...
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Cleaning, maintenance and repair KE/KX/KG (RIGID) BAH0089-7 02.2020...
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