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Summary of Contents for Amazone Cenius 4003-2TX
- Page 1 Operating Manual Cenius 4003-2TX Cenius 5003-2TX Cenius 6003-2TX Cenius 7003-2TX Mulch cultivator Read and observe this operating manual before using MG5103 the machine for the first time! BAG0112.2 06.14 Keep it in a safe place for Printed in Germany future use!
- Page 2 Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5103 Compilation date: 06.14 ...
- Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Phone: + 49 (0) 5405 50 1-0 Fax: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Cenius03-2TX BAG0112.2 06.14...
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Page 5: Table Of Contents
Table of Contents User information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures ....................... - Page 6 Table of Contents Coulter ........................... 45 Coulter C-Mix ........................46 Levelling unit ......................... 47 Boundary discs discs / tines ....................48 Rollers ........................... 49 5.10 Hydraulic joints ........................51 5.10.1 Coupling hydraulic hose lines ....................52 5.10.2 Disconnecting hydraulic hose lines ..................52 5.11 Running gear .........................
- Page 7 Table of Contents 12.4 Coulter replacement and tine replacement ................89 12.5 Installing and removing the disc segments (workshop work) ..........89 12.6 Replacing discs (workshop work) ..................90 12.7 Tine connection ........................90 12.8 Roller connection ........................90 12.9 Disc carrier connection ......................
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Page 8: User Information
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine. -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine • For the health and safety of the user or third persons, •...
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Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: • Protective goggles, • Safety shoes, • Protective overall, • Skin protection cream, etc.. The instruction manual • Must always be kept at the place at which the machine is operated. -
Page 13: User Training
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the machine. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 14: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine. -
Page 15: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKEN to ensure that the operating permit retains its validity in accordance with national and international regulations. If... -
Page 16: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Always keep all the warning pictograms of the machine clean and in a legible state. - Page 17 General safety instructions Warning pictograms - structure Warning pictograms indicate danger areas on the machine and warn of residual dangers. Permanent or unexpected dangers exist in these areas. A warning pictogram consists of two fields: Field 1 is a pictogram describing the danger, surrounded by triangular safety symbol.
- Page 18 General safety instructions Order number and explanation Warning pictograms MD 078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the machine! This danger can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
- Page 19 General safety instructions MD 095 Read and understand the operating manual safe- ty information before starting up the machine! MD 096 Risk of hydraulic fluid escaping under pres- sure from leaking hydraulic lines! This can inflict serious injuries with potentially fatal consequences if hydraulic fluid escaping at high pressure passes through the skin and into the body.
- Page 20 General safety instructions MD 114 This pictogram indicates a lubrication point MD 114 This pictogram indicates a lubrication point MD 155 This icon designates the restraint points for tieing the machine to a transport vehicle allowing the machine to be transported in a safe manner. MD 174 Danger from unintended continued movement of the machine.
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Page 21: Dangers Of Not Observing Safety Instructions
General safety instructions MD 225 Danger of crushing the entire body, caused by remaining in the swivel range of the draw- bar between tractor and attached machine. This danger can cause extremely serious and potentially fatal injuries. • Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured against unintentional rolling. -
Page 22: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information • Beside these instructions, comply with the general valid national safety and accident prevention regulations. - Page 23 General safety instructions • Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine. • Standing between tractor and implement when the three point hydraulic is actuated is prohibited.
- Page 24 General safety instructions Machine transportation • When using public highways, national road traffic regulations must be observed. • Before moving off, check: ο the correct connection of the supply lines ο the lighting system for damage, function and cleanliness ο the brake and hydraulic system for visible damage ο...
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Page 25: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 26: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire! •... -
Page 27: Cleaning, Maintenance And Repairs
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts! Cenius03-2TX BAG0112.2 06.14... -
Page 28: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the machine (see Technical data). -
Page 29: Product Description
Product description Product description This section: • Provides a comprehensive overview of the machine structure. • Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. Overview of subassemblies Fig. -
Page 30: Safety And Protection Equipment
Product description Fig. 3 (5) Brake system (1) Drawbar (6) Parking brake (2) Swinging running gear (7) Brake wedges in transport position (3) Rigid frame middle section (8) Hose cabinet (4) Stand Safety and protection equipment • Protective cover on both sides for the front and rear tine for road transport (Fig. -
Page 31: Transportation Equipment
Product description Transportation equipment Fig. 6 (1) Rear lights, brake lights and turn indicators, red rear reflectors (2) Warning signs (3) Reflectors Fig. 7 (1) Front boundary lights (2) Front warning signs • Two side reflectors each, left and right side (not illustrated). •... -
Page 32: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •... -
Page 33: Danger Area And Danger Points
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: • By work movements made by the machine and its tools • By materials or foreign objects ejected by the machine •... -
Page 34: Rating Plate And Ce Marking
Product description Rating plate and CE marking The following illustration shows the arrangement of the type plate and the CE declaration. The type plate and CE signare located on the frame. The rating plate shows the following information: • Machine ID no. •... -
Page 35: Technical Data
Product description Technical data Cenius 4003-2TX 5003-2TX 6003-2TX 7003-2TX 4000 5000 6000 7000 Working width [mm] 3000 Transport width [mm] 9300 Transport length [mm] Transport height [mm] 2800 3200 3700 4000 1550 Permissible drawbar load Permissible axle load 5500 6300 7300 7900 Tine spacing... -
Page 36: Weights Basic Machine And Modules
Product description 4.7.1 Weights basic machine and modules The basic weight (empty weight) is calculated from the total individual weights of the modules. Cenius 4003-2TX 5003-2TX 6003-2TX 7003-2TX [kg] Basic machine 2150 2400 3200 3300 Tyres (in pairs) 400/60 22.5 (LI160A8) 550/45 22.5 (LI159A8) Support wheels (single wheel) Support wheels (double wheel) -
Page 37: Necessary Tractor Equipment
Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Cenius 4003-2TX from 130 kW (180 hp) Cenius 5003-2TX from 160 kW (220 hp) Cenius 6003-2TX from 190 kW (260 hp) -
Page 38: Structure And Function
Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Fig. 9 The Cenius mounted disc cultivator is suitable for ο Stubble processing ο Non-tilling topsoil processing ο Seed bed preparation It consists of ο... -
Page 39: Dual-Circuit Service Brake System
Structure and function Dual-circuit service brake system Compliance with the maintenance intervals is essential for the correct function of the dual-circuit service brake system. WARNING If the machine, when uncoupled from the tractor, has full com- pressed air tanks, the compressed air from the air tanks acts on the brakes and the wheels jam. -
Page 40: Coupling The Brake And Supply Lines
Structure and function (1) Air reservoir (2) Test connection (3) Drainage valve for condensate Fig. 11 5.1.1 Coupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. • When coupling the brake and supply line, ensure that: ο... -
Page 41: Uncoupling The Brake And Supply Lines
Structure and function 5.1.2 Uncoupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from unintentionally rolling machine with the operating brake re- leased! Always uncouple the hose coupling of the supply line (red) first fol- lowed by the hose coupling of the brake line (yellow). -
Page 42: Hydraulic Service Brake System
Structure and function Hydraulic service brake system To control the hydraulic operating brake system, the tractor requires hydraulic braking equipment. 5.2.1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings. 1. Remove the protective caps. 2. Clean the hydraulic plug and socket if necessary. 3. -
Page 43: Parking Brake
Structure and function For this purpose: 1. Secure the pulling cable to a fixed point on the tractor. 2. Apply the tractor brake with the tractor engine running and hy- draulic brake connected. → Pressure accumulator of the emergency brake is being charged. DANGER Risk of accident through brake malfunction! After withdrawing the safety splint (e.g. -
Page 44: Tines
Structure and function Tines • Cenius Super: Tines with overload protection by two tension springs. The overload protection, which consists of two tension springs, allows the tines to give way if an overload situation occurs. Fig. 14 • Cenius Special: Tines with over- load protection by shear bolt. -
Page 45: Coulter
Structure and function Coulter The tines can be fitted with various coulters: • Stubble coulter: used to mix in volunteer grain and straw when processing flat stubble. • Helix coulter: used for average soil depths; good mixing in of organic matter. •... -
Page 46: Coulter C-Mix
Structure and function Coulter C-Mix The tines can be fitted with various coulters: Fig. 17 (1) Deflector guide, left side (80 or 100 mm) (2) Deflector guide, right side (80 or 100 mm) (3) C-Mix coulter 80 mm (4) C-Mix coulter 100 mm (5) Wing coulter 350 mm (C-Mix coulter with wings that can be mounted separately, only Cenius 03) CAUTION... -
Page 47: Levelling Unit
Structure and function Levelling unit The following components act as levelling ele- ments: • A concave disc arrangement or • A spring tine arrangement. • Concave discs The discs mix, crumble and level out the earth. The bearings of the concave discs consist of a two rows of angular-contact ball bearings with slip ring seal and oil filling and are maintenance- free. -
Page 48: Boundary Discs Discs / Tines
Structure and function Boundary discs discs / tines Extendable boundary discs (Fig. 22) / tines (Fig. 21) prepare an even field with no lateral banks. • When transporting the machine, completely slide in both boundary discs / boundary tines, fix with bolts and secure with linch pins. -
Page 49: Rollers
Structure and function Rollers • Tandem roller The tandem roller consists of ο the front spiral tube roller, ο the rear rod roller. Fig. 24 • Cage roller The cage roller can be used where lighter back- packing of the soil is required. Fig. - Page 50 Structure and function Fig. 28 (1) Knife holder raised (2) Knife holder lowered (3) Adjustment screw with lock nut → After adjusting, lock the bolts with a lock nut! (1) Fastening bolts of the knife holder. (2) Stop bolt for the blade The fastening bolts of the knife holder shear in event of overload.
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Page 51: Hydraulic Joints
Structure and function 5.10 Hydraulic joints All hydraulic hose lines are equipped with gripping sections. Coloured markings with a code number or code letter have been ap- plied to the gripping sections in order to assign the respective hydrau- lic function to the pressure line of a tractor controller! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 52: Coupling Hydraulic Hose Lines
Structure and function 5.10.1 Coupling hydraulic hose lines WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through faulty hydraulic functions when hydraulic hose lines are incorrectly connected. When coupling the hydraulic hose lines, please note the coloured markings on the hydraulic plugs. -
Page 53: Running Gear
Structure and function 5.11 Running gear Running gear in transport position / headlands position lowered Fig. 31 Running gear in working position raised (Depth control via roller and support wheels) Fig. 32 Running gear in working position without roller raised (Depth control via running gear and support wheels) Fig. -
Page 54: Coupling Points For Lower Link Hitch
Structure and function 5.12 Coupling points for lower link hitch The category III, IV or V tensioned crosspiece is used to couple the machine to the tractor. WARNING Risk of accidents if the connection between machine and tractor sepa- rates! Always use ball sleeves with sockets and integral linch pins. -
Page 55: Drawbar
Structure and function 5.14 Drawbar The drawbar must be raised and lowered hydraulically. The following functions are implemented by this measure: • Lift implement in front in headlands position • Hydraulic float position as working position • Relieving of hydraulic lines for decoupling •... -
Page 56: Traction Assistance (Option)
Structure and function 5.14.2 Traction assistance (option) With the traction assistance switched on, in working position a portion of the implement weight is transferred to the tractor, to boost the trac- tion of the tractor tyres. Fig. 38 (1) Control valve - traction assistance •... -
Page 57: Supporting Wheels
Structure and function 5.16 Supporting wheels The support wheels together with the roller provided depth control of the coulters. • Support wheel, single Fig. 40 • Support wheel, double (only for Cenius 6000-2TX and 7000-2TX): Fig. 41 5.17 Rear harrow (option) The rear harrow is used to crumble and level the soil. -
Page 58: Safety Chain For Implements Without Brake System
Structure and function 5.18 Safety chain for implements without brake system Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. The safety chain must be correctly fixed to a suitable position on the tractor before transporting. -
Page 59: Commissioning
Commissioning Commissioning This section contains information • on operating your machine for the first time. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. •... -
Page 60: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the machine. - Page 61 Commissioning 6.1.1.1 Data required for the calculation Fig. 44 [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load...
- Page 62 Commissioning 6.1.1.2 Calculation of the required minimum front ballast G of the tractor to ensure safe V min steering • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (Section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
- Page 63 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
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Page 64: Requirements For Tractor Operation With Attached Machines
Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! • Ensure: ο that the connection fittings on the tractor possess sufficient permissible support capability for the drawbar load actually present. -
Page 65: Machines Without Their Own Brake System
Commissioning The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C Fig. 46 Permissible total weight of your tractor in [t] (see tractor operat- ing manual or registration papers) Axle load of the machine loaded with the permitted mass (pay- load) in [t], without drawbar load Acceleration due to gravity (9.81 m/s²) -
Page 66: Securing The Tractor/Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor/machine against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the machine • By driven work elements. • By unintentional movement of work elements or uninten- tional actuation of hydraulic functions when the tractor en- gine is running. -
Page 67: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 22. WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines. -
Page 68: Coupling The Machine
Coupling and uncoupling the machine Coupling the machine WARNING Risk of crushing and contusions between the tractor and the machine when coupling the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill. - Page 69 Coupling and uncoupling the machine Couple the implement with draw rail on the lower link of the tractor 1. Slide ball sleeves onto the lower link pins of the implement and secure them with linch pins. 2. Direct people out of the danger area between the tractor and implement before you approach the implement with the tractor.
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Page 70: Uncoupling The Machine
Coupling and uncoupling the machine Uncoupling the machine DANGER Danger of injury from coulters breaking and coulter pieces being ejected! Do not rest the implement on the tines! Park the folded implement with running gear and jack on a level park- ing surface with solid ground. - Page 71 Coupling and uncoupling the machine Uncouple the implement with ball bracket 1. Safeguard tractor and implement against rolling off unintention- ally. See page 64. 2. Lower the stand. 3. Decouple the implement from the tractor. 3.1 Decouple the coupling device. 3.2 Place the control valve on the drawbar in the position.
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Page 72: Adjustments
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. • unintentional start-up and rolling of the tractor-machine combination. -
Page 73: Working Depth Of The Levelling Unit
Adjustments Working depth of the levelling unit The working depth of the levelling unit can be adapted to the working depth of the tines at the cranks. Adjust the working depth via the crank and secure the crank with the bracket. -
Page 74: Adjusting The Traction Assistance
Adjustments Adjusting the traction assistance The weight transfer to the tractor can be adjusted to meet the re- quirements via the hydraulic system pressure of the traction assis- tance. Fig. 49 1. Switch on traction assistance 2. Completely close the pressure-limiting valve (Fig. 49/1). 3. -
Page 75: Adjusting The Stripper Of The Wedge Ring Rollers
Adjustments Adjusting the stripper of the wedge ring rollers The strippers are set at the factory. To adjust the setting to the working conditions: 1. Loosen the bolts. 2. Adjust the stripper in the slot. 3. Tighten the bolts again. Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid exces- sive wear. -
Page 76: Mounting / Dismounting The Roller
Adjustments Mounting / dismounting the roller After dismounting the rollers, the spacer elements on the running gear cylinder must be pivoted so that the running gear can take over the depth control in implementation. Prior to mounting the rollers, the spacer elements must be pivoted away from the running gear cylinder, so that the running gear can be completely lifted. - Page 77 Adjustments Dismounting rollers 1. Actuate the tractor control unit → Completely lift out the implement. 2. Guide the parking feet into the parking fix- ture and secure them with linch pins. Fig. 52 3. Actuate the tractor control unit → Carefully set down the roller.
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Page 78: Adjusting The Working Position Horizontally Via Support Wheels
Adjustments Adjusting the working position horizontally via support wheels Due to changing soil conditions or when chang- ing the rollers, horizontal adjustment of the work- ing position can be necessary. 1. Couple the implement on the tractor. 2. Place the support wheels on the ground without force. -
Page 79: Transportation
Transportation Transportation • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 25. • Before moving off, check: ο that the supply lines are connected correctly. ο the lighting system for damage, proper operation and cleanness, ο... -
Page 80: Changing From Working To Transport Position
Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Observe the permissible axle and drawbar loads of the tractor. WARNING Risk of falling from the machine if riding against regulations! It is forbidden to ride on the machine and/or climb the running ma- chine. -
Page 81: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the sections • "Warning pictograms and other labels on the machine", from page 17 and • "Safety instructions for operators", from page 22 Observing this information is important for your safety. WARNING Danger from catching, entanglement, pulling in or entrapment due to accessible moving elements (e.g. -
Page 82: Operation
Faults 10.2 Operation • The machine is coupled to the tractor. • The machine is in working position. • When carrying out work, operate the tractor control unit in float position. • Adjust the implement using the lower links of the tractor so that the frame is parallel to the ground in longitudinal and transverse directions during operation! •... -
Page 83: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. •... -
Page 84: Cleaning
Cleaning, maintenance and repairs 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the machine, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents. - Page 85 Cleaning, maintenance and repairs Lubricants For lubrication work, use a lithium saponified multipurpose grease with EP additives: Company Lubricant name Normal operating condi- Extreme operating con- tions ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...
- Page 86 Cleaning, maintenance and repairs Fig. 58 Cenius03-2TX BAG0112.2 06.14...
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Page 87: Maintenance Plan - Overview
Cleaning, maintenance and repairs 12.3 Maintenance plan - overview • Carry out maintenance work when the first interval is reached. • The times, running hours or maintenance intervals of any third party documentation shall have priority. After the first working run Component Servicing work Workshop work... - Page 88 Cleaning, maintenance and repairs Every three months / 200 operating hours Component Servicing work Workshop work page • Inspect the bolts Hydraulic cylinder folding • Visual inspection of brake cyl- Dual-circuit service brake inder system • Clean line filter • Brake pad check As required Component...
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Page 89: Coulter Replacement And Tine Replacement
Cleaning, maintenance and repairs 12.4 Coulter replacement and tine replacement CAUTION • The tines and coulters can be replaced on the field. For this purpose, slightly raise the implement in order to minimise the risk of injuries by the implement lowering unintentionally. •... -
Page 90: Replacing Discs (Workshop Work)
Cleaning, maintenance and repairs 12.6 Replacing discs (workshop work) Minimum disc diameter: 360 mm. The discs are replaced • on the wings with the implement folded out, • on the central part with the implement fold- ed in Unscrew screws for replacing discs and re- tighten afterwards. -
Page 91: Disc Carrier Connection
Cleaning, maintenance and repairs 12.9 Disc carrier connection Inspect the bolts of the tine connection for tight- ness. Required tightening torque: 210 Nm Fig. 64 Cenius03-2TX BAG0112.2 06.14... -
Page 92: Axle And Brake
Cleaning, maintenance and repairs 12.10 Axle and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the trailed sprayer. After the service braking system has been run in for a suitable period, arrange for the brakes to be balanced by a specialist workshop. - Page 93 Cleaning, maintenance and repairs Axle bolts with clamping plates Required tightening torque: 700 Nm Fig. 65 Checking the brake drum for dirt 1. Unscrew the two cover plates (Fig. 65/1) on the inside of the brake drum. 2. Remove any dirt and plant debris which may have entered the drum.
- Page 94 Cleaning, maintenance and repairs Checking the play on wheel hub bearings To check the play on wheel hub bearings, raise the axle until the wheels turn freely. Release the brake. Place a lever between the tyre and the ground and check the play. If bearing play can be detected: Adjust the bearing play •...
- Page 95 Cleaning, maintenance and repairs Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres- sure direction. If the free travel of the long-stroke diaphragm cylinder pressure rod is max. 35 mm, the wheel brake must be readjusted. Adjustments are made using the readjustment hexagon bolt on the linkage adjuster.
- Page 96 Cleaning, maintenance and repairs Draining the air reservoir Drain the air reservoir every day. 1. Run the tractor engine (approx. 3 mins.) until the compressed air tank has filled. 2. Switch off the tractor engine, apply the handbrake and remove the ignition key. 3.
- Page 97 Cleaning, maintenance and repairs Inspection instructions for the dual circuit service brake system Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions for leak tightness. 2. Remedy leakages. 3. Repair any areas of chafing on pipes and hoses. 4.
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Page 98: Parking Brake
Cleaning, maintenance and repairs 12.11 Parking brake On new machines, the brake cables of the parking brake may stretch. Readjust the parking brake, • if three quarters of the spindle tensioning distance is required to firmly apply the parking brake. •... -
Page 99: Tyres / Wheels
Cleaning, maintenance and repairs 12.12 Tyres / wheels • Check the running gear tyres regularly for damage and firm seat- ing on the wheel rim. • Required tyre pressure. ο Running gear tyre: 2,5 bar ο Support wheels: 2,5 bar •... -
Page 100: 12.12.2 Fitting Tyres
Cleaning, maintenance and repairs 12.12.2 Fitting tyres • Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new / another tyre. Corrosion can cause damage to the wheel rims when the vehicle is in operation. •... -
Page 101: Hydraulic System (Workshop Work)
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 102: 12.14.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.14.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: Fig. 73/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04/02 = year/month = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 103: 12.14.4 Installation And Removal Of Hydraulic Hose Lines
12.14.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο... -
Page 104: Hydraulic Circuit Diagram
Hydraulic circuit diagram Hydraulic circuit diagram Fig. 75 Cenius03-2TX BAG0112.2 06.14... - Page 105 Hydraulic circuit diagram Traction assistance Fig. 76 Cenius03-2TX BAG0112.2 06.14...
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Page 106: Screw Tightening Torques
Hydraulic circuit diagram 13.1 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24... - Page 107 Cenius03-2TX BAG0112.2 06.14...
- Page 108 Postfach 51 Phone: +49 5405 501-0 D-49202 Hasbergen-Gaste Fax: +49 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude • D-04249 Leipzig, Germany • F-57602 Forbach, France, Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, sowing machines, soil cultivation ma-...
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