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- Page 1 Instruction Manual AMAZONE BBG Centaur 3002 / 4002 5001 / 6001 / 7501 MG 774 DB 3030.1 (GB) 05.03 Before starting opera- Printed in Germany tion carefully read and adhere to this instruc- tion manual and the safety advice.
- Page 2 Copyright © 2003 AMAZONEN-WERKE H. DREYER GmbH & Co. KG D-49502 Hasbergen-Gaste Germany All rights reserved Centaur DB 3030.1 05.03...
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Page 3: Table Of Contents
Contents Contents .................................page Details about the machine ........................5 Range of application ........................5 Manufacturer..........................5 Conformity declaration........................ 5 On requesting after sales service and parts ................5 Type plate ........................... 5 Technical Data..........................6 1.6.1 Requirements on the tractor’s hydraulic system ............6 1.6.2 Details about noise level .................... - Page 4 Hydraulic hoses ........................33 9.2.1 Exchange........................34 9.2.2 Please observe when fitting and removing..............34 Cleaning of the machine ......................34 Lubrication advice ..........................35 10.1 Lubrication advice Centaur 3002/4002 ..................35 10.2 Lubrication advice Centaur 5001/7501 ..................36 Centaur DB 3030.1 05.03...
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Page 5: Details About The Machine
Details about the machine Type plate Details about the machine Type plate on the machine Range of application The mulch cultivator Centaur 3002-7501 is suited for the soil cultivation on arable land. Manufacturer %%* Bodenbearbeitungsgeräte Leipzig GmbH & Co. KG... -
Page 6: Technical Data
Requirements on the tractor’s hy- Designated use of the machine draulic system The mulch cultivator Centaur 3002-7501 has been Required for connecting the mounted disc harrow designed for the exclusive usual operation in agricul- with to the tractor's hydraulic system: ture. -
Page 7: Safety
Safety Identification of advice in this in- Safety struction manual This instruction manual contains basic advice, which has to be observed when mounting, operating and maintaining the machine. Thus, this instruction man- 2.3.1 General danger symbol ual has implicitly to be read by the operator before starting to operate and this book must be made avail- able to him. -
Page 8: Warning Pictographs And Hint Symbols On The Machine
Safety Warning pictographs and hint symbols on the machine • • The warning pictographs indicate dangerous • Please pass on all safety advice also to other points on the machine. Observing these picto- users. graphs means safety for all persons using this •... - Page 9 Safety MD 095 MD 096 MD 090 MD 079 MD 078 Fig. 3 Picture No.: MD 095 Explanation: Before commencing operation read thoroughly operators manual and safety advice. MD 095 Picture No.: MD 078 Explanation: Never reach into the zone. There is danger of bruising as long as parts are still moving! MD 078 Picture No.: MD 096...
- Page 10 Safety Picture No.: MD 086 Explanation: Before coupling off the tractor pull out the storing supports! MD 086 Picture No.: MD 084 Explanation: Danger because of flinging fertiliser particles. Advise people to leave the danger area. MD 084 Picture No.: MD 090 Explanation: Before coupling of parking secure the machine against unintended rolling away by applying...
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Page 11: Safety Conscious Operation
Safety Safety conscious operation 18. Do not stand near rotating and swivelling parts of the machine. 19. Hydraulic folding frames must only be activated Besides the safety advice in this instruction manual after making sure no-one is standing near the additionally, the national, and generally valid opera- machine. -
Page 12: Brakes
Safety 2.6.2 Brakes cuits made of thermoplasts other guide lines may prevail. 8. Before starting to do repair work to the hydraulic 1. Check function of brake before travelling on system release the pressure and stop tractor public roads. engine. 2. -
Page 13: Transport On Public Roads
Safety Transport on public roads Please observe the following hints. They help to prevent accidents in pub- lic road traffic. 1. The permissible transport speed with unbraked axle load is 25 km/h. 2. When driving on public roads with lifted imple- ment the control lever has to be locked against unintended lowering. -
Page 14: Description Of Product
Description of product The mulch cultiator Centaur is designed for the usual soil tillage operation. The Centaur 3002 (Fig. 4) and 4002 are equipped with a rigid frame, the Centaur 5001, 6001 and 7501 (Fig. 5) is provided with 2 foldable booms. - Page 15 Description of product The spring tines (Fig. 7/1) of the Centaur can be e- quipped with 3 different shear shapes: • Stubble tilth shear (170mm) (Fig. 7/2): For the shallow stubble operation to mix volunteer grain and straw. • Inversion shear (75mm) (Fig. 7/3): For medium depth mixing and good mixing of organic.
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Page 16: On Receipt Of The Machine
Mounting and dismounting On receipt of the machine Check that no damage has been caused in transit and that all parts are present. Otherwise no respon- sibility can be accepted by the manufacturer or the carrier. Check whether all parts (and options) listed up in the delivery note are present. -
Page 17: Mounting
Mounting and dismounting Mounting Centaur îs designed for: • the lower linkage cat. III (Fig. 10) • pendulum connection via hitch draw bar (Fig. 11) • Coupling triangle for connection with the tractor three point linkage. When coupling no body may stay be- tween tractor and machine. -
Page 18: Hydraulic Connections
Mounting and dismounting 5.1.1 Hydraulic connections 1 double acting control spool valve: Lift- ing/lowering transport wheels, folding in and out rollers (red marked hoses) Centaur 5001-7501: 1 double acting control spool valve Folding in and out of the booms. 1 double acting control spool valve: depth setting of tines (optional) Hitch draw bar (Centaur 5001-7501): Connect the ram of the hitch draw bar with an... -
Page 19: Traffic Lights
Mounting and dismounting Remove chocks and secure in the pockets (Fig. 15) on the frame side. Fig. 15 5.1.3 Traffic lights Connect the power cable of the traffic lights with the tractor. Check traffic lights for proper function! Dismounting Secure the Centaur with both chocks against unintended rolling away. -
Page 20: On The Route To The Field - Transport On Public Roads And Ways
4 m should be maintained. This is ensured with a ground clearance of 25 cm. Centaur 5001-7501: Attach protective canvas! Slide in side discs and secure. Maximum speed: 40 km/h – Centaur 5001, 6001, 7501. 25 km/h – Centaur 3002, 4002. Centaur DB 3030.1 05.03... - Page 21 On the route to the field – Transport on public roads and ways Centaur 5001-7501: Attach the protective canvas. Attach protective canvas to the shears on the l.h. and r.h. side (Fig. 19). For this pull the loops over the tines and affix the canvas with tightening cords on the frame.
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Page 22: Settings
Settings Settings Working depth Lift the machine with the aid of the trac- tors rear hydraulics / draw bar ram and large working depth the running gear lifting ram to free the depth setting of the tools. To ensure an accurate depth guidance the shears (tines) are individually height adjustable. -
Page 23: Working Depth Of The Disc Harrow
Settings Working depth of the disc harrow The depth guidance of the disc segments is carried out via the rear roller and set with each one eccentric pin on the inserting units of the disc segment (Fig. 25, Fig. 26). Re-inserting the eccentric pin upwards increases the working depth of the discs. -
Page 24: Working Depth Of The Shears - Manual
Settings Working depth of the shears - manual - Centaur 5001 – 7501: standard fittings The depth guidance of the shears (tines) is carried out via the roller in the front and at the rear and is set with the aid of eccentric pins: 2 eccentric pins on the front inserting units (Fig. -
Page 25: Working Depth Of The Shears - Hydraulic
Settings Working depth of the shears - hydraulic Centaur 3002-4002: standard fittings Centaur 5001 - 7501: optional equipment Set the working depth of the shears via a double acting control spool valve on the tractor.. For your guidance regarding the setting depth, please refer to the depth scale (Fig. -
Page 26: Starting Up
Starting up Conversion from the transport into operational position 8.1.1 Centaur 3002/4002 Conversion on level ground. Bring side discs (Fig. 31) into operational posi- tion: Pull out the side discs and affix by using secur- ing pins and lynch pins. -
Page 27: Operation
Starting up Operation Mount the disc harrow onto the tractor. Connect hydraulic system. The working depth of shears and disc harrow is set. The machine is in operational position (Fig. 34). Centaur 5001-7501: (s. Kap. 8.3). Fig. 34 When coupling with the aid of the hitch draw bar: Keep the hydraulic ram of the hitch draw bar in float position whilst operating to allow a good cross adapta-... -
Page 28: Relief Of Frame On Centaur 5001-7501
Starting up Relief of frame on Centaur 5001- 7501 With the aid of the hydraulic ram for folding in and out the weight of the running gear frame is distributed to the booms. The pressure gauge (Fig. 36/1) indicates the pressure of the rams. -
Page 29: Conversion From The Operational To The Transport Position
Starting up Conversion from the operational to the transport position 8.5.1 Centaur 3002/4002 Lift the machine on level ground: Lift the machine with the aid of the tractor hy- draulics. Lower the running gear hydraulically with the aid of the double acting control spool valve. - Page 30 Starting up Clean the centre tools. Lower the machine so that frame and tools are free and parallel to the ground. Shut the block tap for the hydraulic locking of the running gear (Fig. 40/Pos.B) in order to prevent an unintended lowering of the machine during transport Clean the traffic light kit and check for function.
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Page 31: Cleaning, Maintenance And Repair
Cleaning, maintenance and repair Cleaning, maintenance and re- pair Repair-, maintenance- and cleaning op- erations as well as the remedy of func- tion faults should principally be con- ducted with drive and engine stopped. Remove ignition key. When servicing a raised unit always ensure it is secured by suitable sup- ports. - Page 32 Cleaning, maintenance and repair • When carrying out electric welding on tractor and coupled implement remove the cables on tractor and battery of the tractor. • Check traffic lights for function. • When carrying out repair work with paint work ensure that the product graphs and hint signs are renewed.
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Page 33: Running Gear
Cleaning, maintenance and repair Running gear • Check nuts of the tyres for tightness daily and retighten if necessary. • Check air pressure of the tyres: Front roller tyres 4,3 bar Lifting axle 1,9 bar • Check tube filter and clean if necessary. •... -
Page 34: Exchange
Cleaning, maintenance and repair 9.2.1 Exchange Hydraulic hoses are as follows: Name of the manufacturer Date of production Maximum dynamic operational pressure 9.2.2 Please observe when fitting and re- moving Affix the hydraulic hoses on the fixing points given by the manufacturer: Always ensure that hydraulic parts and connec- tions are clean. -
Page 35: Lubrication Advice
Notizen Lubrication advice 10.1 Lubrication advice Centaur 3002/4002 Description Qty. Lubricating Lubricant Comment interval 50 Operational hours SWA 532 1 Swivel bearing of towing device 2 Bearing of towing rod 250 Operational hours SWA 532 3 Disc bearing 100 Operational hours... -
Page 36: Lubrication Advice Centaur 5001/7501
Schmiervorschrift 10.2 Lubrication advice Centaur 5001/7501 Item Description Qty. Lubricating Lubricant Comment interval 1 Swivel bearing of towing device 50 Operational hours SWA 532 1 Hitch draw bar and ball head coupling 50 Operational hours SWA 532 2 Bearing of towing bar 250 Operational hours SWA 532 3 Joint eye of working ram... - Page 37 Personal notes Centaur DB 3030.1 05.03...
- Page 38 Personal notes Centaur DB 3030.1 05.03...
- Page 39 Personal notes Centaur DB 3030.1 05.03...
- Page 40 Postfach 51 Tel.: ++49 (0) 54 05 50 1-0 Telefax: ++49 (0) 54 05 50 11 47 D-49202 Hasbergen-Gaste e-mail: amazone@amazone.de http:// www.amazone.de Germany Branch factories at: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Subsidiaries in England and France...
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