Page 1 Operating manual UX 4201 Super UX 5201 Super UX 6201 Super Trailed field sprayer with Comfort Package CP Plus Please read this operating MG6209 manual before initial operation. BAG0157.3 03.18 Keep it in a safe place for future Printed in Germany...
Page 2 READING THE INSTRUCTION manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
Page 3 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. UX01 Super CP Plus BAG0157.3 03.18...
Page 4 Foreword Formalities of the operating manual Document number: MG5686 Compilation date: 03.18  Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2018 All rights reserved. Reprinting, even of sections, only possible with the approval of AMA- ZONEN-WERKE H. DREYER GmbH & Co. KG. This operating manual is valid for all versions of the implement.
Page 5 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly operating manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de UX01 Super CP Plus BAG0157.3 03.18...
Page 6: Table Of Contents
Table of Contents User information ..................11 Purpose of the document ...................... 11 Locations in the operating manual ..................11 Diagrams ..........................11 General safety instructions ..............12 Obligations and liability......................12 Representation of safety symbols ..................14 Organisational measures ...................... 15 Safety and protective equipment ...................
Page 7 Table of Contents 4.14 Necessary tractor equipment ....................57 Layout and function of the basic implement ........... 58 Method of operation ....................... 58 Control panel .......................... 60 Induction bowl ........................62 5.3.1 Switch taps on the induction bowl ..................63 Universal joint shaft ........................
Page 8 Table of Contents 6.8.3 Boundary nozzles, electric or manual ................. 110 6.8.4 Electric end nozzle switching (optional) ................110 6.8.5 Electric additional nozzle switching (optional) ..............110 6.8.6 Line filter for spray lines (optional) ..................111 Automatic single nozzle control (optional) ................111 6.9.1 Single nozzle control AmaSwitch ..................
Page 9 Table of Contents 11.2.6 Filling the flushing water tank....................167 11.3 Spraying operation ....................... 168 11.3.1 Applying the spray liquid ...................... 170 11.3.2 Drift reduction mesures ......................172 11.3.3 Diluting the spray liquid with flushing water ................. 172 11.3.4 Residual amounts ........................ 173 11.3.5 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue remaining at the end of spraying operations ................
Page 10 Table of Contents 14.17 Metering the field sprayer ....................224 14.18 Nozzles ..........................226 14.18.1 Fitting the nozzle ......................... 226 14.18.2 Removing the diaphragm valve if the nozzle is dripping ............. 226 14.19 Line filter ..........................227 14.20 Instructions on testing the field sprayer................228 14.21 Bolt tightening torques......................
Page 11: User Information
User information User information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • describes the operation and maintenance of the implement. • provides important information on safe and efficient handling of the implement.
Page 12: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion.
Page 13 General safety instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions • the health and safety of the user or third parties, •...
Page 14: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (danger, warning, cau- tion) describes the severity of the risk and has the following signifi- cance: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm),...
Page 15: Organisational Measures
General safety instructions Organisational measures The operating company must provide the necessary personal protec- tive equipment as per the information provided by the manufacturer of the crop protection agent to be used, such as: • Chemical-resistant gloves, • Chemical-resistant overalls, •...
Page 16: User Training
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the implement. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the implement under the supervision of an experienced person.
Page 17: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.
Page 18: Spare And Wear Parts And Aids
Immediately replace any implement parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those ap- proved by AMAZONEN-WERKE, so that the operating permit remains valid according to the national and international regulations. If you use...
Page 19: Warning Symbols And Other Markings On The Machine
General safety instructions 2.13 Warning symbols and other markings on the machine Always keep all the warning symbols of the machine clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075).
Page 20: Positions Of Warning Symbols And Other Labels
General safety instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement. UX01 Super CP Plus BAG0157.3 03.18...
Page 21 General safety instructions UX01 Super CP Plus BAG0157.3 03.18...
Page 22 General safety instructions Order number and explanation Warning symbols MD 076 Risk of hands or arms being drawn in or en- trapped by driven, unprotected chain or belt drives! This danger causes serious injuries, including loss of body parts such as hand or arm. Never open or remove protective equipment on chain or belt drives, •...
Page 23 General safety instructions MD 084 Risk of crushing the entire body due to standing in the swivel range when implement parts are being lowered. Causes serious, potentially fatal injuries any- where on the body. • It is forbidden to stand in the swivel range of the implement when implement parts are being lowered.
Page 24 General safety instructions MD 095 Before commissioning the implement read and observe the operating manual and the safety instructions carefully! MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
Page 25 General safety instructions MD101 This symbol indicates application points for using lifting gear (jack). MD 102 Danger from intervention in the implement, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the implement being started unintentionally and rolling. These dangers can cause extremely serious and potentially fatal injuries.
Page 26 General safety instructions MD 153 This pictogram indicates a hydraulic oil filter. MD 155 This icon designates the restraint points for tieing the implement to a transport vehicle allowing the implement to be transported in a safe manner. MD 172 Swing the ladder to the operation platform up- wards into transport position when driving! MD 173...
Page 27 General safety instructions MD 175 The torque for the bolt connection is 510 Nm. MD 199 The maximum operating pressure of the hydrau- lic system is 210 bar. MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank.
Page 28: Dangers In Case Of Non-Observance Of The Safety Instructions
General safety instructions 2.14 Dangers in case of non-observance of the safety instructions Non-compliance with the safety information • can pose both a danger to people and also to the environment and machine. • can lead to the loss of all warranty claims. In particular, non-compliance with the safety information could pose the following risks: •...
Page 29: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor, always check their traffic and operational safety. 2.16.1 General safety instructions and accident prevention instructions •...
Page 30 General safety instructions • When coupling and uncoupling implements, move the support equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! • Be particularly careful when coupling the implement to the tractor or uncoupling it from the tractor! There are nip and shear points in the area of the coupling point between the tractor and the im- plement.
Page 31 General safety instructions Implement transportation • When using public roads, national road traffic regulations must be observed. • Before moving off, check: ο the correct connection of the supply lines, ο the lighting system for damage, function and cleanliness, ο that the brake and hydraulic system shows no visible signs of defect, ο...
Page 32: Hydraulic System
• Replace the hydraulic hose lines if they are damaged or worn. Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connec- tions are subject to natural aging, thus limiting the length of use.
Page 33: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. •...
Page 34: Attached Implements
General safety instructions • Secure the universal joint shaft guard by attaching the chain(s) to prevent movement. • Observe the prescribed pipe overlaps for universal joint shafts in transport and working positions. (Read and follow the operating manual from the universal joint shaft manufacturer.) •...
Page 35: Brake System
General safety instructions 2.16.6 Brake system • Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system. • Have the brake system thoroughly checked regularly. • If there are any functional faults in the brake system, stop the tractor immediately.
Page 36: Tyres
• Only fill field sprayers ο using a free flow from the mains water supply. ο using genuine AMAZONE filling equipment! UX01 Super CP Plus BAG0157.3 03.18...
Page 37: Cleaning, Maintenance And Repair
Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of genuine AMAZONE spare parts! • When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate / urea solution, ob-...
Page 38: Loading And Unloading
Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of an accident when the tractor is unsuitable and the implement brake system is not connected to the tractor or is filled. • Correctly couple the implement to the tractor, before loading the implement onto a transport vehicle or unloading it from a transport vehicle.
Page 39: Product Description
Product description Product description This section: • provides a comprehensive overview of the implement layout. • provides the names of the individual assembly groups and oper- ator controls. If possible, read this section when actually at the implement. This helps you to understand the implement better. Overview of assembly groups (1) Spray liquid tank (6) Control terminal cover...
Page 40 Product description (1) Folding sprayer boom with transport locking mechanism (2) Boom part width section valves (3) Flushing water tank, right (4) Storage compartment (5) Wheel chocks (6) Hydraulic system / electronics cover hood (7) Hydraulic jack UX01 Super CP Plus BAG0157.3 03.18...
Page 41: Safety And Protection Equipment
Product description Safety and protection equipment • Transport locking mechanism to prevent the Super-L boom from folding out unintention- ally • Railing on the maintenance platform (1) Universal joint shaft guard with supporting chains (2) Implement-side PTO shaft guard UX01 Super CP Plus BAG0157.3 03.18...
Page 42: Supply Lines Between The Tractor And The Implement
Product description Supply lines between the tractor and the implement • Hydraulic hose lines (depending on the equipment) • Electric cable for lighting • ISOBUS implement cable • Brake line with coupling head for pneumatic brake / brake line with connection to the hy- draulic brake Transportation equipment (1) Rear lights, brake lights, turn indicators...
Page 43: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use •...
Page 44: Implement Inspection
However their service life is reduced by use at low temperatures (e.g. AUS in frosty conditions). The materials and components used for AMAZONE field sprayers are safe for liquid fertiliser. UX01 Super CP Plus BAG0157.3 03.18...
Page 45: Danger Areas And Danger Points
Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught: • by work movements made by the implement and its tools. • by materials or foreign bodies thrown out of the implement. •...
Page 46: Rating Plate And Ce Mark
Product description Rating plate and CE mark The rating plate specifies: • Vehicle / Impl. ID No. • Type • Basic weight kg • Perm. drawbar load kg • Perm. rear axle load kg • Perm. system pressure bar • Perm.
Page 47: Maximum Permissible Application Rate
Product description 4.11 Maximum permissible application rate The permissible application rate of the implement is limited by: • the legally required agitator capacity. The permissible application rate is of particular importance for materials that require a high agitating intensity. • the technical maximum application rate of 200 l/min (without HighFlow).
Page 48: Technical Data
Product description 4.12 Technical data 4.12.1 Total dimensions The total heights depend on the implement type, axle, and tyres. 2550 - 2800 mm 6750 – 7630 mm 4.12.2 Basic implement Type UX Super 4201 5201 6201 Spray liquid tank Actual volume 4600 l 5600 l 6560 l...
Page 49 Product description Part-width sections depending on the working width Working width Number Number of nozzles per part width sections 8-9-8-9-8 21 m 6-6-7-4-7-6-6 6-4-5-4-4-4-5-4-6 9-10-10-10-9 24 m 6-6-8-8-8-6-6 6-5-5-5-6-5-5-5-6 8-7-8-8-8-7-8 27 m 6-6-6-6-6-6-6-6-6 9-7-8-8-8-7-9 28 m 7-6-6-6-6-6-6-6-7 30 m 8-7-6-6-6-6-6-7-8 32 m 8-6-7-7-8-7-7-6-8 7-8-7-7-8-7-7-8-7...
Page 50: Residual Amounts
Product description 4.12.3 residual amounts Technical residue incl. pump On the level 23 l Along the contours 15% direction of travel to the left 23 l 15% direction of travel to the right 23 l Along the gradient 15% up the slope 37 l 15% down the slope 30 l...
Page 51 Product description Technical data: pump equipment Pump equipment Spraying pump / agitator pump 2 x AR 280 Delivery capacity at nominal bei 0 bar 2 x 260 l/min speed bei 10 bar 2 x 245 l/min Power requirement 18.8 Design 12-cylinder piston diaphragm pump Pulsation damping Accumulator...
Page 52: Weights For Basic Implements And Assembly Groups
Product description 4.12.4 Weights for basic implements and assembly groups The basic weight (empty weight) results from the sum of the weights of the basic implement and the assembly groups. 4201 5201 6201 Type UX Super [kg] Basic implement with control panel and 1550 1594 1684...
Page 53 Product description 4201 5201 6201 Type UX Super [kg] Sprayer boom Working width [m] Weight 610 Spray lines Part-width section control single nozzle control Boom hydraulic system Other special equipment Max. 300 Payload = permissible total weight - basic weight DANGER Exceeding the permitted payload is prohibited.
Page 54: Permissible Total Weight And Tyres
Product description 4.12.5 Permissible total weight and tyres The permissible total weight of the implement depends on the • permissible drawbar load • permissible axle load • permissible tyre load capacity per tyre pair The permissible total weight is the sum of •...
Page 55 Product description Load-bearing strength per wheel pair 25 km/h 40 km/h 50 km/h Nominal air Tyres Load index pressure Permissible tyre load capacity [kg] 270/95 R48 142A8/140B 5880 5300 5000 300/95 R46 146A8/146B 6660 6000 6000 300/95 R52 148A8/148B 6990 6300 6300 340/85 R48...
Page 56: Noise Production Data
Product description Driving with reduced inflation pressure • The inflation pressure specified in the table is required to achieve the permissible tyre load capacity! • With a lower inflation pressure, the tyre load capacity reduces according to the following table! In that case, observe the reduced payload of the implement.
Page 57: Necessary Tractor Equipment
Product description 4.14 Necessary tractor equipment To be able to operate the implement, the tractor must fulfil the power requirements and must be equipped with the necessary hydraulic, electric, and brake connections for the brake system. Tractor engine power UX 4201 starting at 85 kW (115 HP) UX 5201 starting at 95 kW (130 HP)
Page 58: Layout And Function Of The Basic Implement
Layout and function of the basic implement Layout and function of the basic implement Method of operation Through the suction valve chest and the suction filter (2), the spraying pump (1) draws • spray liquid from the spray liquid tank. •...
Page 59 Layout and function of the basic implement single nozzle control Part-width section control UX01 Super CP Plus BAG0157.3 03.18...
Page 60: Control Panel
Layout and function of the basic implement Control panel (1) Control terminal Comfort-Paket plus (7) Drain for final residual quantity from the spray liquid tank and pressure filter (2) Swivelling cover hood with lighting for the control panel (8) Filling connection (suction) for spray liquid tank, flushing water tank (3) Transport-/ safety box (9) Filling connection (pressure) for spray liquid...
Page 61 Layout and function of the basic implement Under the maintenance flap (1) Suction filter (2) Pressure filter (3) Spray table (4) Clip for gloves (5) Valve group From left to right: • External cleaning • Induction bowl cleaning • Induction bowl •...
Page 62: Induction Bowl
Layout and function of the basic implement Induction bowl (1) Swivelling induction bowl for pouring, dis- solving and drawing in crop protection agents and urea. Holding capacity of approx. 60 l. (2) Handle to swivel the induction bowl into working or transport position (3) The open folding cover can be used as a shelf (4) Locking mechanism for folding cover...
Page 63: Switch Taps On The Induction Bowl
Layout and function of the basic implement 5.3.1 Switch taps on the induction bowl • Switch tap (EA) ο External cleaning of induction bowl ο Dissolve agent with mixing nozzle • Switch tap (EB) ο Clean canister / clean induction bowl ο...
Page 64: Universal Joint Shaft
Layout and function of the basic implement Universal joint shaft The wide-angle universal joint shaft is responsi- ble for transmitting the force between the tractor and the implement. WARNING Danger of crushing from tractor and implement unintentionally starting up or rolling away! Couple or uncouple the wide-angle universal joint shaft to / from the tractor only when tractor and implement have been secured against unintentional starting and unintentional rolling away.
Page 65 Layout and function of the basic implement WARNING Danger of being entangled and drawn in by unprotected parts of the universal joint shaft in the force transmission area between the tractor and the driven implement! Work only when the drive between the tractor and driven implement is fully guarded.
Page 66: Coupling The Universal Joint Shaft
Layout and function of the basic implement 5.4.1 Coupling the universal joint shaft WARNING Danger due to crushing and impact due to lacking clearance when coupling the universal joint shaft! Couple the universal joint shaft to the tractor before you couple the implement to the tractor.
Page 67: Uncoupling The Universal Joint Shaft
Layout and function of the basic implement 5.4.2 Uncoupling the universal joint shaft WARNING Danger due to crushing and impact due to lacking clearance when uncoupling the universal joint shaft! First uncouple the implement from the tractor, before you uncouple the universal joint shaft from the tractor.
Page 68: Hydraulic Connections
Layout and function of the basic implement Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.
Page 69 Layout and function of the basic implement Maximum permissible pressure in the oil return: 5 bar Therefore, do not connect the oil return to the tractor control unit, but rather to a pressure-free oil return with a large plug coupling. WARNING Only use DN16 lines for the oil return and select short return paths.
Page 70: Coupling The Hydraulic Hose Lines
Layout and function of the basic implement 5.5.1 Coupling the hydraulic hose lines WARNING Risk of being crushed, cut, caught, drawn in or struck due to faulty hydraulic functions when the hydraulic hose lines are connected incorrectly! When coupling the hydraulic hose lines, observe the coloured mark- ings on the hydraulic connectors.
Page 71: Pneumatic Brake System
Layout and function of the basic implement Pneumatic brake system Observing the maintenance intervals is essential for proper function- ing of the dual line service brake system. The brake drums are fitted with self regulating brake levers that make sure that the wear to the brake linings is compensated. (1) Brake valve (2) Release valve with actuation button The actuation button...
Page 72 Layout and function of the basic implement Automatic load-dependent braking force regulator (ALB) WARNING Risk of accident due to improper function of the brake system! You may not change the adjustment dimension on the automatic load-dependent braking force regulator. The adjustment dimension must correspond to the value specified on the ALB rating plate.
Page 73: Coupling The Brake System
Layout and function of the basic implement 5.6.1 Coupling the brake system WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. • When coupling the brake and supply line, ensure that: ο the sealing rings of the coupling heads are clean. ο...
Page 74: Uncoupling The Brake System
Layout and function of the basic implement 5.6.2 Uncoupling the brake system WARNING Risk of crushing, cutting, being caught or drawn in, or impact through the accidentally rolling implement, if the service brake is released. Dual-circuit pneumatic braking system: • Always uncouple the supply line hose coupling (red) first, and then the brake line hose coupling (yellow).
Page 75: Hydraulic Operating Brake System
Layout and function of the basic implement Hydraulic operating brake system To control the hydraulic service brake system, the tractor requires a hydraulic braking device. 5.7.1 Coupling the hydraulic service brake system Only couple clean hydraulic connectors. 1. Remove the protective caps. 2.
Page 76 Layout and function of the basic implement Here's how: 1. Attach the ripcord to a sturdy point on the tractor. 2. Actuate the tractor brake with the tractor motor running and the hydraulic brake con- nected. → Pressure accumulator of the emergency brake will be charged.
Page 77: Parking Brake
Layout and function of the basic implement Parking brake The applied parking brake secures the uncoupled implement against accidental rolling away. The parking brake is actuated with the spin- dle and cable pull when turning the crank. (1) Crank; locked in resting position (2) Crank in operating position •...
Page 78: Foldable Wheel Chocks
Layout and function of the basic implement Foldable wheel chocks The wheel chocks are fastened in a swivelling mount under the right flushing water tank. Put the foldable wheel chocks into operating position by pressing the button and apply directly on the wheels before uncoupling.
Page 79: Safety Chain For Implements Without Brake System
Layout and function of the basic implement 5.10 Safety chain for implements without brake system Depending on country-specific regulations, implements without a brake system / with single-pipe brake are equipped with a safety chain. The safety chain must be mounted at a suitable point on the tractor as prescribed before the trip.
Page 80: Autotrail Steering Axle
Layout and function of the basic implement 5.11 AutoTrail steering axle The AutoTrail tracking control serves for precise tracking of the im- plement behind the tractor. See operating manual for software ISOBUS. Transportation DANGER Risk of accident caused by turning the machine over ! •...
Page 81: Hydraulic Jack
Layout and function of the basic implement 5.12 Hydraulic jack The hydraulically actuated jack supports the uncoupled trailed sprayer. It is actuated using a double-acting control valve. Blue tractor control unit DANGER When parking the implement on the hydraulic jack, it may only be slant- ed by max.
Page 82: Spray Liquid Tank
Layout and function of the basic implement 5.13 Spray liquid tank The spray liquid tank is filled via • the filling opening, • the suction hose (optional) on the suction port, • the pressure filling connection (optional) (1) Spray liquid tank (2) Internal cleaning (3) Folding screw lid for the filling opening (4) External filling...
Page 83: Agitators
Layout and function of the basic implement 5.13.1 Agitators The field sprayer has a main agitator and an additional agitator. Both agitators are designed as hydraulic agitators. The additional agitator is also combined with pressure filter rinsing for the self cleaning pres- sure filter.
Page 84: Maintenance Platform With Ladder
Layout and function of the basic implement 5.13.2 Maintenance platform with ladder Maintenance platform with ladder to reach to filling dome. DANGER • Risk of injury from toxic vapours! Never climb into the spray liquid tank. • Risk of falling when riding on the implement! It is strictly forbidden to ride on the field sprayer! Ensure that the ladder is locked in transport position.
Page 85: Flushing Water Tank
Layout and function of the basic implement 5.14 Flushing water tank Clear fresh water is carried in the flushing water tank. This water is used to • dilute the residual quantity in the spray liquid tank when finishing spraying operation. •...
Page 86: Hand Wash Unit
Layout and function of the basic implement 5.15 Hand wash unit (1) Hand wash tank (tank content: 20l) (2) Filling opening with lid (3) Stop tap for clear fresh water ο for hand washing or ο for cleaning the spray nozzles. (4) Soap dispenser WARNING Risk of poisoning by contaminated...
Page 87: Pump Equipment
Layout and function of the basic implement 5.17 Pump equipment Never exceed the maximum permissible pump drive speed of 540 rpm! (1) Spray liquid pump equipment with universal joint shaft drive or hydraulic drive (2) Spray liquid pump (3) Agitator pump Hydraulic pump drive •...
Page 88: Filter Equipment
Layout and function of the basic implement 5.18 Filter equipment • Use all the filters provided with the filter equipment. Clean the filters regularly (refer to the "Cleaning" section, page 188). Fault- free field sprayer operation can only be achieved by correct filter- ing of the spray liquid.
Page 89: Self-Cleaing Pressure Filter
Layout and function of the basic implement 5.18.3 Self-cleaing pressure filter The self cleaning pressure filter • prevents the nozzle filter upstream of the spraying nozzle from becoming blocked. • has a greater mesh count/inch than the suction filter. When the additional agitator is switched on, the inside surface of the pressure filter insert is con- stantly flushed through, and undissolved parti- cles of spray agent as well as dirt are conveyed...
Page 90: Towing Device (Optional)
Layout and function of the basic implement 5.19 Towing device (optional) The automatic drawbar is used to pull braked trailers • with a permissible total weight of 12000 kg and pneumatic brake. • with a permissible total weight of 8000 kg and overrun brake.
Page 91: Transport And Safety Container (Optional)
Layout and function of the basic implement 5.20 Transport and safety container (optional) Transport and safety container for storing protec- tive clothing and accessories. 5.21 Exterior wash down kit (optional) Exterior wash down kit for cleaning the field sprayer, includes (1) Hose coiler, (2) 20 m pressure hose, (3) Spray gun...
Page 92: Camera System
Layout and function of the basic implement 5.22 Camera system WARNING Risk of injury or even death. If the camera display alone is used for manoeuvring, persons or objects can be overlooked. The camera system is an aid. It does not replace the operator's awareness of the immediate surroundings.
Page 93: Work Lights (Optional)
Layout and function of the basic implement 5.23 Work lights (optional) 2 work floodlights on the sprayer boom and 2 work floodlights on the platform. LED individual nozzle illumination: Lighting package for the control panel and storage compartment 2 variants: •...
Page 94: Control Terminal
Layout and function of the basic implement 5.24 Control terminal ISOBUS control terminal in the tractor The following are performed via the control ter- minal: • input of implement-specific data. • input of job-related data. • control of the field sprayer to change the application rate used in spraying operation.
Page 95: Layout And Function Of The Sprayer Boom
Layout and function of the sprayer boom Layout and function of the sprayer boom Proper condition of the sprayer boom as well as its suspension signif- icantly affect the distribution accuracy of the spray liquid. When the spraying height of the sprayer boom to the crop is set correctly, com- plete overlap is achieved.
Page 96 Layout and function of the sprayer boom Folding out and in CAUTION It is prohibited to fold and unfold the sprayer boom while driv- ing. DANGER Always maintain an adequate distance from overhead cables when folding and unfolding the sprayer boom! Contact with overhead cables may lead to fatal injuries.
Page 97 Layout and function of the sprayer boom Vibration compensation The locking mechanism for the vibration compensation is displayed on the control terminal. Unlocking the vibration compensation: Even lateral distribution can only be achieved with the swing compen- sation unlocked. When the sprayer boom is completely unfolded, keep actuating the operating lever for another 5 seconds.
Page 98: Super-L Boom
Layout and function of the sprayer boom Super-L boom (1) Sprayer boom with spray lines (6) Outer boom locking, see Seite 97 (2) Transport safety bow (7) Vibration compensation, see page 97 (3) Parallelogram frame for adjusting the height (8) Valve and switch tap for DUS system of the sprayer boom (9) Boom equipment (4) Nozzle protection tube...
Page 99 Layout and function of the sprayer boom spacer The spacer prevents collisions of the boom with the ground. When using certain nozzles, the spacers are within the spray cone. In this case, attach the spacers horizontally on the carrier. Use thumb bolts. UX01 Super CP Plus BAG0157.3 03.18...
Page 100 Layout and function of the sprayer boom Locking and unlocking the transport locking mechanism WARNING There can be a risk of crushing and impact for persons if the boom is accidentally unfolded during road transport when it is folded in transport position! Before road transport, lock the folded boom package in transport posi- tion using the transport locking mechanism.
Page 101 Layout and function of the sprayer boom • Lock the vibration compensation before folding or unfolding the sprayer boom on one side. When the vibration compensation is not locked, the sprayer boom can swing out on one side. If the unfolded boom section hits the ground, it can cause damage to the sprayer boom.
Page 102: Reduction Joint On The Outer Boom (Optional)
Layout and function of the sprayer boom Reduction joint on the outer boom (optional) Using the reduction joint, the outer element of the outer boom can be folded manually to reduce the working width. Case 1: Number of nozzles Number of nozzles on the outer part width section foldable outer element →...
Page 103: Boom Width Reduction (Option)
Layout and function of the sprayer boom Boom width reduction (option) With the boom width reduction, one or two booms can remain folded in during operation depending on the version. In addition, switch on the hydraulic accumulator (optional) as a colli- sion protection.
Page 104: Boom Extension (Option)
Layout and function of the sprayer boom Sensors on the boom: With reduced working width, install each outer sensor rotated by 180°. DistanceControl plus: Disconnect the inner sensor. ContourControl: Deactivate the inner sensor (ISOBUS) Boom extension (option) The boom extension increases the working width infinitely up to 1.20 metres.
Page 105: Hydraulic Tilt Adjustment (Optional)
Layout and function of the sprayer boom Hydraulic tilt adjustment (optional) The sprayer boom can be aligned parallel to the ground or the target surface using the hydraulic tilt adjustment in event of unfavourable terrain conditions, e.g., with tracks that have different depths or driv- ing in a furrow on one side.
Page 106: Spray Lines
Layout and function of the sprayer boom Spray lines Spray lines with part-width section valves Spray lines with part-width section valves and DUS pressure circulation system Spray lines with single nozzle control and DUS Pro pressure circulation system (1) Flow meter (6) DUS stop tap (2) Flow meter (7) Pressure control valve...
Page 107 Layout and function of the sprayer boom Pressure circulating system (DUS) • For normal spraying operation, the pressure circulating system should always be switched on. • When using drag hoses, the pressure circulating system should always be switched off. The pressure circulating system •...
Page 108: Nozzles
Layout and function of the sprayer boom Nozzles 6.8.1 Single nozzles (1) Nozzle body with bayonet connection (standard). (2) Diaphragm. If the pressure in the spray line falls below approx. 0.5 bar, the spring ele- ment (3) presses the diaphragm onto the diaphragm seat (4) in the nozzle body.
Page 109: Multi Nozzles (Optional)
Layout and function of the sprayer boom 6.8.2 Multi nozzles (optional) It is advantageous to use multiple nozzle heads when using different nozzle types. In each case, the nozzle pointing upwards is the one that is supplied. Turning the multiple nozzle head (1) anti- clockwise brings a different nozzle into play.
Page 110: Boundary Nozzles, Electric Or Manual
Layout and function of the sprayer boom 6.8.3 Boundary nozzles, electric or manual With boundary nozzle switching, the last nozzle can be switched off and a border nozzle, 25 cm further out (right at the edge of the field), can be electrically switched on. 6.8.4 Electric end nozzle switching (optional) Using end nozzle switching, up to three of the outer nozzles at the...
Page 111: Line Filter For Spray Lines (Optional)
Layout and function of the sprayer boom 6.8.6 Line filter for spray lines (optional) The line filter (1) is • fitted in the spray lines in each part width section. • an additional measure to avoid contamina- tion of the spraying nozzles. Overview of the filter inserts •...
Page 112 Layout and function of the sprayer boom • The sprayer boom is fitted with 4-way noz- zle bodies. Each of them is operated by an electric motor. • The nozzles can be switched on or off as desired (depending on Section Control). •...
Page 113: Special Optional Equipment For Liquid Fertiliser
Layout and function of the sprayer boom 6.10 Special optional equipment for liquid fertiliser There are currently two main types of liquid fertiliser available: • Ammonium nitrate / urea solution (AUS) with 28 kg N per 100 kg AUS. • An NP solution 10-34-0 with 10 kg N and 34 kg P per 100 kg NP solution.
Page 114: 7-Hole Nozzles / Fd Nozzles (Optional)
Layout and function of the sprayer boom 6.10.2 7-hole nozzles / FD nozzles (optional) The same conditions apply for using 7-hole nozzles / FD nozzles as for the 3-ray nozzles. In contrast to the three-ray nozzle, in the case of the 7 hole nozzle / FD nozzles, the outlets are not oriented down- wards, but instead point to the side.
Page 115: Drag Hose Equipment For Super-S Boom (Optional)
Layout and function of the sprayer boom 6.10.3 Drag hose equipment for Super-S boom (optional) Drag hose unit with metering discs (No. 4916-39) for late top dressing with liquid fertiliser (1) Numbered, separate drag hose part-width sections with 25 cm nozzle and hose spacing.
Page 116: Drag Hose Equipment For Super-L Boom (Optional)
Layout and function of the sprayer boom 6.10.4 Drag hose equipment for Super-L boom (optional) • with metering discs for late top dressing with liquid fertiliser (1) Drag hoses at 25 cm intervals, after fitting the 2nd spray line. (2) Bayonet connection with dosing discs. (3) Metal weights - stabilise the position of the hoses during operation.
Page 117: Lifting Module
Layout and function of the sprayer boom 6.11 Lifting module (option) The lifting module allows the sprayer boom to be raised by an addi- tional 70 cm to a nozzle height of 3.20 m. DANGER Risk of accidents and danger of damaging the implement. •...
Page 118: Comfort Package Plus
Comfort Package Plus Comfort Package Plus General The Comfort Package Plus enables operation and control of several work processes of the field sprayer from the implement control panel. 7.1.1 Touchscreen terminal The surface of the touchscreen terminal consists of touch-sensitive fields.
Page 119: Entering Numerical Values
Comfort Package Plus 7.1.3 Entering numerical values Limit values Input window Delete entry Delete last digit Close input window Confirm entry Input values 0-9 7.1.4 Hierarchy of the software  Working Special functions  • Filling profile Spray liquid tank •...
Page 120: Work / Special Functions Menu
Comfort Package Plus 7.1.5 Work / Special functions menu The Work menu is active after switching on the terminal Switch to the Work menu Switch to the Special functions menu Work menu: Special functions menu: Work menu Special functions UX01 Super CP Plus BAG0157.3 03.18...
Page 121: Work Menu
Comfort Package Plus Work menu With the Work menu, the submenu with the functions for the respec- tive tank is opened by selecting the tank. • Spray liquid tank menu • Flushing water tank menu • Induction bowl menu The active menu is shown with a white background. In the 3 menus, each function can be started and can run simultane- ously.
Page 122: Status Displays In The Work Menu
Comfort Package Plus The current liquid circulation is shown with ar- rows in the Work menu. • Green – Spray liquid • Blue – Flushing water • Grey - Function selected, but not active 7.2.1 Status displays in the Work menu Filling pause function is set Active filling profile Foam prevention is active...
Page 123: Spray Liquid Tank Menu
Comfort Package Plus 7.2.2 Spray liquid tank menu (1) Open the Spray liquid tank menu by tap- ping. (2) Entry of the target fill level Display of the target fill level / current fill level Filling Before filling: • Enter the target fill level •...
Page 124 Comfort Package Plus Emptying Start / stop quick emptying Emptying with spraying pump via quick emptying connection  Acknowledge notification that the implement-side connection for the quick emptying is correctly connected to the external tank and can draw liquid volumes. →...
Page 125: Flushing Water Tank Menu
Comfort Package Plus 7.2.3 Flushing water tank menu (1) Open the Flushing water tank menu by tapping. (2) Entry of the target fill level Display of the target fill level / current fill level Filling Before filling: • Enter the target fill level •...
Page 126: Induction Bowl Menu
Comfort Package Plus 7.2.4 Induction bowl menu (1) Open the Induction bowl menu by tapping. Start cleaning of the induction bowl. The cleaning consists of suction, cleaning and suction! Canister flushing, ring line and spray pistol are not cleaned. (Alternative: select automatic cleaning after raising the induction bowl in the Special functions menu) Increased capacity for the canister flushing nozzle.
Page 127: Special Functions Menu
Comfort Package Plus Special functions menu Display and selection of the submenus Functions in the submenus Submenus Select the filling profile Filling pause Clean filter / residual emptying (see Filling capacity page Fehler! Textmarke nicht definiert.) / wintering Automatic cleaning of induction bowl Back to the Main menu Settings / Special functions.
Page 128: Selecting The Filling Profile
Comfort Package Plus 7.3.1 Selecting the filling profile The filling procedure starts according to the selection in the filling profile when the induction bowl is folded down. The filling procedure stops when the target fill level that was stored in the filling profile is reached.
Page 129: Automatic Cleaning Of Induction Bowl
Comfort Package Plus 7.3.3 Automatic cleaning of induction bowl With automatic cleaning, the induction bowl is automatically cleaned after it is folded up. As a result, this function does not need to be performed manually through the Induction bowl menu. Automatic cleaning of induction bowl Automatic cleaning is shown with an A (automat- ic).
Page 130: Start-Up
Start-up Start-up This section contains information • on initial operation of your implement • on checking how you may couple/mount the implement to your tractor. • Before operating the implement for the first time the operator must have read and understood the operating manual. •...
Page 131: Checking The Suitability Of The Tractor
Start-up Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the implement.
Page 132 Start-up 8.1.1.1 Data required for the calculation [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load See technical data for the implement...
Page 133 Start-up 8.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 7.1.1.7).
Page 134 Start-up 8.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity operating manual (two tyres) Minimum ballast front/rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
Page 135: Requirements For Tractor Operation With Attached Implements
Start-up 8.1.2 Requirements for tractor operation with attached implements WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! • Ensure that ο the connection device on the tractor has a sufficient per- missible drawbar load for the actual existing drawbar load. ο...
Page 136 8.1.2.1 Combination options of coupling devices The table shows the permitted combination options of coupling devic- es for the tractor and implement. Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket 40 mm (ISO 5692-2) Ø...
Page 137 Start-up 8.1.2.2 Compare the permissible D value with actual D value WARNING Danger from breaking the coupling devices between the tractor and the implement when the tractor is not used for its intended purpose! 1. Calculate the actual D value of your combination, comprising tractor and implement.
Page 138: Implements Without Their Own Brake System
Start-up Calculate the actual D value for the combination to be coupled The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C Fig. 1 permissible total weight of your tractor in [t] (See tractor operat- ing manual or vehicle documentation) axle load of the implement [t] loaded with the permissible mass without drawbar load (working load).
Page 139: Adjusting The Length Of The Pto Shaft To The Tractor
Start-up Adjusting the length of the PTO shaft to the tractor WARNING Danger due to • damaged and/or destroyed, flying parts for the opera- tor/third persons may occur if the universal joint shaft is upended or pulls apart while the implement coupled to the tractor is being raised/lowered because the length of the universal joint shaft has not been adjusted properly.
Page 140: Securing The Tractor / Implement Against Unintentional Start-Up And Rolling Away
Start-up Securing the tractor / implement against unintentional start-up and roll- ing away WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through • unintentional lowering of the unsecured implement when it is raised cia the three-point hydraulic system of the tractor.
Page 141: Installing The Wheels
Start-up Installing the wheels To assemble the wheels, use: (1) conical rings in front of the wheel nuts. (2) only rims with a fitting countersink for the conical ring. If the implement is equipped with emergency wheels, the running wheels must be installed before initial operation. WARNING •...
Page 142: Initial Operation Of Service Brake System
Start-up 4. Put the running wheels onto the stud bolts. 5. Tighten the wheel nuts. 6. Lower the implement and remove the slings. 7. Retighten the wheel nuts after 10 operating hours. Steering axle The steering angle of the steering axle must be limited depending on the wheels.
Page 143: Adjusting The Hydraulic System With The System Setting Screw
Start-up Adjusting the hydraulic system with the system setting screw The hydraulic block is located at the front right on the implement be- hind the cover plate. • Be sure to match the hydraulic systems of the tractor and the implement.
Page 144 Start-up (1) Open-Center hydraulic system with con- stant flow pump (gear pump) or setting pump. → Put the system setting screw in position A. Setting pump: Set the maximum required oil quantity on the tractor control unit. If the oil quantity is insufficient, correct functioning of the implement cannot be ensured.
Page 145: Coupling And Uncoupling The Implement
Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 29. WARNING Risk of contusions from unintentional starting and rolling of the tractor and implement when coupling or uncoupling the imple- ment! Secure the tractor and implement against unintentional start-up and...
Page 146 Coupling and uncoupling the implement WARNING Risk of energy supply failure between the tractor and the imple- ment through damaged power lines! During coupling, check the course of the power lines. The supply lines • must give slightly without tension, bending or rubbing on all movements of the connected implement.
Page 147: Uncoupling The Implement
Coupling and uncoupling the implement Uncoupling the implement WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Park the empty implement on a level parking surface with solid ground.
Page 148: Manoeuvring The Uncoupled Implement
Coupling and uncoupling the implement 9.2.1 Manoeuvring the uncoupled implement DANGER You must be particularly careful when manoeuvring with the service brake system released, since only the manoeuvring ve- hicle is now braking the trailed sprayer. The implement must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve.
Page 149: Road Transport
Road transport Road transport • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 31. • Before moving off, check: ο the correct connection of the supply lines. ο the lighting system for damage, proper operation and cleanliness, ο...
Page 150 Road transport WARNING Risk of falling when riding on the implement, contrary to instruc- tions. It is forbidden to ride on the implement and/or climb the implement while it is running. Instruct people to leave the loading site before approaching the im- plement.
Page 151: Use Of The Implement
Use of the implement Use of the implement When using the implement, observe the information in the following sections: • "Warning symbols and other labels on the machine" starting on page 19 and • "Safety information for the user", starting on page 29 ff. Observing this information is important for your safety.
Page 152 Use of the implement WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional lowering of raised, unsecured implement parts. • unintentional start-up and rolling of the tractor-implement combination. Secure the tractor and the machine against unintentional start-up and rolling before eliminating faults on the machine.
Page 153 Use of the implement WARNING Risk of accidental contact with crop protection agents / spray liquid! • Wear personal protective equipment, ο when preparing the spray liquid. ο when cleaning / replacing the spraying nozzles during spraying operation. ο for all cleaning work carried out on the field sprayer after spraying operation.
Page 154: Preparing For Spraying Operation
Use of the implement 11.1 Preparing for spraying operation • The field sprayer must be operating properly in order to guaran- tee correct application of the crop protection agent. Have the field sprayer tested regularly on a test rig. Rectify any deficien- cies immediately.
Page 155: Preparing The Spray Liquid
Use of the implement 11.2 Preparing the spray liquid Prepare the spray liquid with the TwinTerminal on the control panel. WARNING Risks due to accidental contact with crop protection agents and / or spray liquid! • Always flush the crop protection agent into the spray liquid tank through the induction bowl.
Page 156 Use of the implement WARNING Danger for persons / animals due to accidental contact with spray liquid when filling the spray liquid tank! • Wear personal protective equipment when working with crop protection agents / draining spray liquid from the spray liquid tank.
Page 157 Use of the implement • As it is difficult to dispose of residues in an environmentally- friendly manner, carefully calculate the required filling quantity or refill quantity to avoid leaving any residue at the end of the spraying operation. ο To calculate the required refill quantity for the last filling of the spray liquid tank, use the "Filling table for remaining spray area".
Page 158 Use of the implement • With the agitator running, add the water-soluble plastic bag di- rectly into the spray liquid tank. • Before spraying, fully dissolve the urea by circulating the liquid. When dissolving large quantities of urea, the temperature of the spray liquid drops more sharply;...
Page 159: Calculating The Filling And Re-Fill Quantity
Use of the implement 11.2.1 Calculating the filling and re-fill quantity To calculate the required refill quantity for the last filling of the spray liquid tank, use the "Filling table for remaining spray area", page 50. Example 1: The following are given: Tank nominal volume 1000 l Residue in the tank...
Page 160: Filling Table For Remaining Spray Area
Use of the implement Available spray liquid quantity [l] – remaining quantity [l] Area to be treated [ha] Water consumption [l/ha] 1000 [l] (tank nominal volume) – 20 [l] (residue) 1.96 [ha] 500 [l/ha] Water consumption 11.2.2 Filling table for remaining spray area To calculate the required refill quantity for the last filling of the spray liquid tank use the "Filling table for remaining spray area".
Page 161: Filling The Spray Liquid Tank
Use of the implement 11.2.3 Filling the spray liquid tank Perform the action through the TwinTerminal. • Fill the spray liquid tank with water. • It is preferable to fill the flushing water tank with water at the same time. •...
Page 162 Use of the implement The hose is still filled with water. After suction filling: 6. Take the suction hose from the withdrawal point and confirm on the TwinTerminal. Actuate the pressure relief.  The hose will be emptied by suction. 8.
Page 163 Use of the implement The hose is still filled with water. After pressure filling: 6. Close the supply-side stop tap and confirm on the TwinTerminal. Actuate the pressure relief.  The hose will be emptied by suction. 8. Uncouple the hose from the filling connec- tion.
Page 164: Flushing In The Agent Through The Induction Bowl
Use of the implement 11.2.4 Flushing in the agent through the induction bowl The induction bowl can be supplied with water from the suction con- nection, flushing water or spray liquid. Make a selection through the TwinTerminal. Flush in the agents during the filling procedure. 1.
Page 165 Use of the implement TwinTerminal, menu induction bowl: we recommend operating the induction bowl with flushing water. Flush the canister: 1. Switch tap EB in position 2. Wash the canister or other containers using the canister flushing equipment. First posi- tion 1, then position 2.
Page 166: Spray Agent Suction From Containers
Use of the implement 11.2.5 Spray agent suction from containers Flush in the agents during the filling procedure. Flush in the agents during the filling procedure. 1. Run the pump. 1. Run the pump. 2. Couple the spray agent container with a 2.
Page 167: Filling The Flushing Water Tank
Use of the implement 11.2.6 Filling the flushing water tank Suction filling for implements without flushing water pump: WARNING Damage to crops and soils. Suction filling of the flushing water tank in case of contamination of the valve chest with critical agents: •...
Page 168: Spraying Operation
Use of the implement 11.3 Spraying operation Special instructions for spraying operation • Test the field sprayer by metering ο before the start of the season. ο in the case of deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray ta- ble.
Page 169 Use of the implement • Do not perform treatments if the average wind speed is higher than 5 m/s (leaves and thin twigs move). • Only switch the sprayer boom on and off while driving to avoid the application of excessive doses. •...
Page 170: Applying The Spray Liquid
Use of the implement • The pump delivery capacity is dependent on the pump drive speed. Select the pump speed (between 400 and 540 rpm) such that the flow rate to the sprayer boom and for the agitator is al- ways sufficient.
Page 171 Use of the implement Observe the ISOBUS software operating manual! 1. Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection product manufacturer. 2. Switch on the control terminal. → Operate the field sprayer through the Work menu.
Page 172: Drift Reduction Mesures
Use of the implement Driving to the field with the agitator switched on 1. Switch off spraying. 2. Switch on the PTO shaft. 3. Control terminal: Select the desired intensi- ty for the agitator. 11.3.2 Drift reduction mesures • Reschedule treatment for the early morning or the evening hours (there is generally less wind).
Page 173: Residual Amounts
Use of the implement 11.3.4 Residual amounts There are three types of residue: • Excess residue remaining in the spray liquid tank when the spraying operation is finished. → This excessive residue is discharged diluted or pumped-out and disposed of. •...
Page 174: Diluting The Excess Residue In The Spray Liquid Tank And Spraying Out The Diluted Residue Remaining At The End Of Spraying Operations
Use of the implement 11.3.5 Diluting the excess residue in the spray liquid tank and spraying out the di- luted residue remaining at the end of spraying operations 1. Switch off sprayers on the control terminal. 2. Drive the pump with pump operating speed. 3.
Page 175: Cleaning The Implement After Operation
Cleaning the implement after operation Cleaning the implement after operation • Keep the exposure time as short as possible, for example by daily cleaning of the utensils after the spraying operation is com- pleted. Do not leave the spray liquid in the spray liquid tank for an unnecessarily long period, e.g.
Page 176: Quick Cleaning Of The Empty Field Sprayer
Cleaning the implement after operation 12.1 Quick cleaning of the empty field sprayer 1. Run the pump. Control terminal: 2. > Start the quick cleaning. 200 litres of flushing water are required → Main and secondary agitator are flushed, tank internal cleaning switched on. Implements with DUS: the spray line is cleaned.
Page 177: Intensive Cleaning Of The Empty Field Sprayer
Cleaning the implement after operation 12.2 Intensive cleaning of the empty field sprayer 1. Run the pump. Control terminal: 2. > Start the intensive cleaning. 3. Enter the desired quantity of flushing water for cleaning (minimum 400 litres, maximum 580 litres) →...
Page 178: Xtremeclean High-Pressure Cleaning
Cleaning the implement after operation 12.4 XtremeClean high-pressure cleaning • Execute XtremeClean via the ISOBUS control terminal. • XtremeClean is high-pressure cleaning of the spray liquid tank. • XtremeClean serves to loosen deposits on the tank interior wall and must be used particularly before a critical agent change. •...
Page 179 Cleaning the implement after operation → Cleaning phase 1 2. Apply the cleaning water in an environmen- tally friendly manner.  Start application → Cleaning phase 2 3. Flush in cleaning agent if necessary, see page 172. 4. High-pressure cleaning starts. ...
Page 180: Performing Chemical Cleaning
Cleaning the implement after operation 12.5 Performing chemical cleaning • Chemical cleaning is recommended before critical agent chang- es and before the implement is decommissioned for a longer pe- riod of time. • Perform the chemical cleaning after the intensive cleaning. 1.
Page 181: Cleaning Functions On The Twinterminal
Cleaning the implement after operation 12.6 Cleaning functions on the TwinTerminal Start / stop XTremeClean (optional) → Eliminate deposits in the spray liquid tank with spray liquid. Start / stop circulation cleaning with spray liquid → Pre-cleaning of the spray liquid tank with spray liquid Start / stop cleaning with flushing water →...
Page 182: Cleaning The Suction Filter And Pressure Filter
Cleaning the implement after operation 12.7 Cleaning the suction filter and pressure filter • Clean the suction filter on a daily basis after cleaning the field sprayer. • Grease the O-rings. Make sure that the O-ring seals are correctly fitted. •...
Page 183 Cleaning the implement after operation Cleaning the pressure filter when the tank is full 1. TwinTerminal: Start the pressure filter cleaning. 2. The spraying pump may not be driven! WARNING Unwanted emptying of the spray liquid tank via quick emptying! Never run the pump.
Page 184 Cleaning the implement after operation Residual emptying 1. TwinTerminal: Start the residual emptying. The spraying pump may not be driven! 2.  Confirm. 3. Place a collecting bucket under the outlet. 4.  Confirm. 5. TwinTerminal: Stop the residual emptying. →...
Page 185: Cleaning The Sprayer With A Full Tank (Work Interruption)
Cleaning the implement after operation 12.8 Cleaning the sprayer with a full tank (work interruption) 1. Control terminal: Flush the boom while driv- ing on the field.  Mark the application of spray liquid. > Start flushing the boom. X Stop flushing the boom. 2.
Page 186: Faults
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional falling of the implement raised using the trac- tor's three-point hydraulic system. • unintentional lowering of raised, unsecured implement parts. • unintentional start-up and rolling of the tractor-implement combination.
Page 187 Faults Malfunction Cause Remedy Remove the blockage. There is no suction from the Blockage on the suction side pump (suction filter, filter insert, suction hose). Check the hose connection of the Pump is sucking in air. suction hose (optional) on the suction port for leak tightness.
Page 188: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional falling of the implement raised using the trac- tor's three-point hydraulic system. • unintentional lowering of raised, unsecured implement parts.
Page 189 Regular and proper maintenance is a requirement of our warranty conditions. • Use only genuine AMAZONE spare parts (see "Spare and wear parts and aids" section, page 18). • Use only genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly.
Page 190: Cleaning
Cleaning, maintenance and repairs 14.1 Cleaning • Pay particular attention to the brake, air and hydraulic hose lines • Never treat hose lines with petrol, benzene, petroleum or mineral oils. This applies for ο Brake, air, and hydraulic hoses ο Spray liquid, seed, fertiliser, and water hoses •...
Page 191: Winter Storage And Long Periods Out Of Operation
Cleaning, maintenance and repairs 14.2 Winter storage and long periods out of operation 1. Thoroughly clean the machine prior to overwinter breaks. ο Perform intensive cleaning on the control terminal when the tank is empty. ο Activate draining of the final residual quantity during the in- tensive cleaning.
Page 192 Cleaning, maintenance and repairs UX01 Super CP Plus BAG0157.3 03.18...
Page 193 Cleaning, maintenance and repairs 11. Drain the hoses on the induction bowl and injector. 14. Empty the flushing water tank by loosening the union nut on the outlet. 15. Drive the pumps at low speed and allow them to "pump air" (only on implements with universal joint shaft).
Page 194 Cleaning, maintenance and repairs 22. Lubricate the cardan joints of the universal joint shaft and grease the profile tubes for longer periods out of operation. 20. Perform an oil change on the pumps before storing for the win- ter. 21. Store the pressure gauge and any other electronic accessories in a place where they are safe from frost! Before starting up again: •...
Page 195: Lubrication Specifications
Cleaning, maintenance and repairs 14.3 Lubrication specifications Grease all lubricating nipples (keep seals clean). Lubricate / grease the implement at the specified intervals. Lubrication points on the machine are indicated with a sticker. Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings.
Page 196: Lubrication Point Overview
Cleaning, maintenance and repairs 14.3.1 Lubrication point overview Lubrication point Interval Number of Type of lubrication lubrication points 1 Hydraulic cylinder for jack Grease nipple 2 Drawbar bearing Grease nipple 3 Parking brake Grease the rope and pulleys. Grease the spindle via the grease nipple.
Page 197 Cleaning, maintenance and repairs Lubrication point Interval Number of Type of lubrication lubrication points Universal joint shaft Grease nipple 1 Steering pin bearing, top and bottom Grease nipple 2 Steering cylinder heads on steering Grease nipple axles 3 Brake shaft bearing, outer and inner Grease nipple 4 Slack adjuster 1000...
Page 198 Cleaning, maintenance and repairs Automatic boom positioner ECO-Master Each time the brake linings are changed: 1. Remove the rubber sealing cap. 2. Lubricate (80g) until sufficient fresh grease emerges at the ad- justing screw. 3. Turn the adjusting screw approx. one turn back with a ring span- ner.
Page 199: Maintenance Schedule - Overview
Cleaning, maintenance and repairs 14.4 Maintenance schedule – overview • Execute maintenance tasks after the first scheduled maintenance period has been reached. • The times, running hours or maintenance intervals of any third party documentation shall have priority. After the first working run Servicing work Component Workshop work...
Page 200 Cleaning, maintenance and repairs Every three months / 200 operating hours Servicing work Component Workshop work page • Brake Check for leaks • Check the pressure in the air reservoir • Check the brake cylinder pres- sure • Visual inspection of the brake cylinder •...
Page 201 Cleaning, maintenance and repairs As required Servicing work Component Workshop work page • Super-S boom Correct the settings Super-L boom • Clean Solenoid valves • Hydraulic throttle valves Adjust the actuation speed • Drawbar Replace worn parts • Check all brake hoses for wear Hydraulic brakes •...
Page 202: Axle And Brake
Cleaning, maintenance and repairs 14.5 Axle and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are synchronised with those on the trailed sprayer. After the service braking system has been run in for a suitable period, arrange for the brakes to be synchronised by a specialist workshop.
Page 203 Cleaning, maintenance and repairs Checking the brake drum for soiling (workshop work) 1. Unscrew the two cover plates (1) on the inside of the brake drum. 2. Remove any dirt and plant residue. 3. Refit the cover plates. CAUTION Penetrating dirt may clog the brake linings (2), which considerably re- duces the braking power.
Page 204 Cleaning, maintenance and repairs Brake pad check Open the inspection hole (1) by pulling out the rubber plug (if present). With a remaining lining thickness of Riveted linings 5 mm (N 2504) 3 mm Adhered linings 2 mm The brake lining must be replaced. Reinsert the rubber tab.
Page 205 Cleaning, maintenance and repairs Checking the function of the automatic slack adjuster 1. Remove the rubber sealing cap. 2. Turn the adjusting screw (arrow) counter- clockwise by approx. ¾ of a turn back with a ring spanner. There must be a free travel of at least 50 mm with a lever length of 150 3.
Page 206 Cleaning, maintenance and repairs Test instructions for dual circuit service brake system (workshop work) Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions are tight. 2. Remedy any leaks. 3. Repair any areas of chafing on pipes and hoses. 4.
Page 207: Automatic Load-Dependent Braking Force Regulator (Alb)
Cleaning, maintenance and repairs 14.5.1 Automatic load-dependent braking force regulator (ALB) Check the brake pressure: connect a pressure gauge to the test connection on the brake cylinder. if the brake pressure deviates from the required values, set the brake pressure on the ALB via the eye bolts.
Page 208: Parking Brake
Cleaning, maintenance and repairs 14.6 Parking brake On new implements, the brake cables for the parking brake can stretch. Readjust the parking brake • if three-quarters of the spindle tensioning distance is required to firmly apply the parking brake. • if you have just fitted new brake linings.
Page 209: Tyres / Wheels
Cleaning, maintenance and repairs 14.7 Tyres / wheels • Required tightening torque for wheel nuts or bolts: 510 Nm To assemble the wheels, use: (1) conical rings in front of the wheel nuts. (2) only rims with a fitting countersink for the conical ring. •...
Page 210: Mounting Tyres (Workshop Work)
Cleaning, maintenance and repairs • Check the tyre pressure regularly when the tyres are cold, i.e. before starting to drive, see page 55. • The difference in pressure between the tyres on one axle must be no greater than 0.1 bar. •...
Page 211: Check The Coupling Device
Cleaning, maintenance and repairs 14.8 Check the coupling device DANGER! • Replace a damaged drawbar with a new one immediately - for road traffic safety reasons. • Repairs may only be carried out by the manufacturer factory. • For safety reasons, it is forbidden to weld on and drill holes in the drawbar.
Page 212: Towing Device
Cleaning, maintenance and repairs 14.9 Towing device Check the bolts for tight fit. Observe the specified tightening torques. 14.10 Hydropneumatic spring suspension Check the bolts for tight fit. Observe the specified tightening torques. UX01 Super CP Plus BAG0157.3 03.18...
Page 213: Hydraulic System
• Replace the hydraulic hose lines if they are damaged or worn. Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connec- tions are subject to natural aging, thus limiting the length of use.
Page 214: 14.11.1 Labelling Of Hydraulic Hose Lines
Cleaning, maintenance and repairs 14.11.1 Labelling of hydraulic hose lines The valve chest identification provides the following information: (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (02 04 = February 2004) (3) Maximum approved operating pressure (210 BAR).
Page 215: 14.11.4 Installation And Removal Of Hydraulic Hose Lines
14.11.4 Installation and removal of hydraulic hose lines You must • only use genuine AMAZONE replacement hoses. These re- placement hoses withstand the chemical, mechanical and ther- mal strains. • always use hose clamps made from V2A for fitting hoses.
Page 216: 14.11.5 Oil Filter
Cleaning, maintenance and repairs 14.11.5 Oil filter • Oil filter for Profi-folding • Oil filter for hydraulic pump drive Hydraulic oil filter (1) with contamination indicator (2). • Green Filter is working • Red Replace filter Checking the oil filter for contamination The hydraulic oil must have reached operating temperature.
Page 217: Settings On The Unfolded Sprayer Boom
Cleaning, maintenance and repairs 14.12 Settings on the unfolded sprayer boom Alignment parallel to the ground When the sprayer boom is unfolded and correctly adjusted, all of the spraying nozzles must have the same parallel distance from the ground. If this is not the case, align the unfolded sprayer boom using counterweights (1) with the vibration compensation unlocked.
Page 218: Electro Hydraulic Boom
Cleaning, maintenance and repairs 14.13 Electro hydraulic boom WARNING Risk of injury due to accidental movement of the sprayer boom in automatic mode when entering the radiation area of the radar sensor. Lock the sprayer boom • Before leaving the tractor. •...
Page 219: Pump
Cleaning, maintenance and repairs 14.14 Pump 14.14.1 Check the oil level • Only use branded oil 20W30 or multi-purpose oil 15W40! • Check that the oil level is correct! Damage may be caused both by the oil level being too low or too high.
Page 220: Checking And Replacing The Suction And Pressure-Side Valves (Workshop Work)
Cleaning, maintenance and repairs 14.14.4 Checking and replacing the suction and pressure-side valves (workshop work) • Pay attention to the respective installation position of the valves on the suction and pressure sides before removing the valve group (5). • When reassembling, ensure that the valve guide (9) is not dam- aged.
Page 221: Checking And Replacing The Piston Diaphragm (Workshop Work)
Cleaning, maintenance and repairs 14.14.5 Checking and replacing the piston diaphragm (workshop work) • At least once a year, check that the piston diaphragm (8) is in perfect condition by removing it. • Pay attention to the respective installation position of the valves on the suction and pressure sides before removing the valve group (5).
Page 222: 14.14.6 Swivelling Flushing Water Pump
Cleaning, maintenance and repairs Replacing the piston diaphragm • Ensure the correct position for the recesses and/or holes on the hydraulic cylinders. • Secure the piston diaphragm (8) with a washer disc and a bolt (11) on the piston (9), so that the rim shows on the cylinder head side (7).
Page 223: Eliminating Limescale In The System
Cleaning, maintenance and repairs 14.16 Eliminating limescale in the system Indications that there may be lime deposits: • The nozzle body does not open or close. • Error messages on the control terminal To eliminate limescale, use special acidification agents (e.g. PH FIX 5 from Sudau Agro).
Page 224: Metering The Field Sprayer
Cleaning, maintenance and repairs 14.17 Metering the field sprayer Test the field sprayer by metering • before the start of the season. • each time the nozzles are changed. • to check the setting information in the spray tables. • in the case of deviations between the actual and required application rate [l/ha].
Page 225 Cleaning, maintenance and repairs Example: Noz. size '06' Intended forward speed 7 km/h Nozzle output on the left boom section: 0.85 l/30s Nozzle output in the middle 0.84 l/30s Nozzle output on the right boom section: 0.86 l/30s 0.85 l/30s → 1.7 l/min Calculated average value: 1.
Page 226: Nozzles
Cleaning, maintenance and repairs 14.18 Nozzles From time to time, check the seating of the shut- ter (7). • To do this, insert the shutter into the nozzle body (2) as far as possible using moderate thumb pressure. Do not insert the slider up to the stop when in a new condition under any circumstances.
Page 227: Line Filter
Cleaning, maintenance and repairs 14.19 Line filter • Clean the line filters (1) every 3 - 4 months depending on oper- ating conditions. • Change damaged filter inserts. UX01 Super CP Plus BAG0157.3 03.18...
Page 228: Instructions On Testing The Field Sprayer
Cleaning, maintenance and repairs 14.20 Instructions on testing the field sprayer • Only authorised centres are permitted to carry out spray tests. • According to law, a spray test must be carried out: ο 6 months after commissioning (if not performed at time of purchase) at the latest, then ο...
Page 229 Cleaning, maintenance and repairs Pump test - testing pump performance (delivery capacity, pressure) 1. Loosen the union nut (1). 2. Put on the hose connection. 3. Tighten the union nut. Flow meter test 1. Remove all spray lines from the part-width section valves (1).
Page 230: Bolt Tightening Torques
Cleaning, maintenance and repairs 14.21 Bolt tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050...
Page 231: Disposing Of The Field Sprayer
Cleaning, maintenance and repairs 14.22 Disposing of the field sprayer Clean the entire field sprayer thoroughly (from the inside and outside) before disposing of the field sprayer. The following components can be used for energy recovery*: spray liquid tank, induction bowl, flushing water tank, hand wash tank, hos- es and plastic fittings.
Page 232: Liquid Circuit
Liquid circuit Liquid circuit Single nozzle control: Part-width section control / flushing water pump: BWA010 Spray line pressure KWA010 Spray line valve BWA011 Spray line flow sensor KWA011 Application rate control valve BWA020 Return flow sensor KWA020 Return flow quantity control valve BWA030 HighFlow flow sensor KWA021...
Page 233 Liquid circuit BEL001 Spray liquid pump speed KWA073 Quick emptying BEL004 Flushing water pump speed KWA074 Filling the flushing water tank BEL082 Induction bowl suction setpoint de- KWA075 Pressure filling spray fluid tank vice BEL092 Induction bowl position KWA076 Pressure filling of the flushing water tank KWA077 Spray liquid pump to the induction...
Page 234 Liquid circuit Actuators and sensors UX01 Super CP Plus BAG0157.3 03.18...
Page 235: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram Basic implement UX01 Super CP Plus BAG0157.3 03.18...
Page 236 Hydraulic diagram Profi-folding: ContourControl and SwingStop UX01 Super CP Plus BAG0157.3 03.18...
Page 237 Hydraulic diagram Hydraulic folding Electro hydraulic folding UX01 Super CP Plus BAG0157.3 03.18...
Page 238: Spray Table
Spray table Spray table 17.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm • The application rates [l/ha] listed in the spray tables are only valid for water. To convert the application rates given into AUS, multiply these by 0.88 and, for NP solutions, by 0.85.
Page 239 Selecting the nozzle type Table 1 Example: Required application rate: 200 l/ha Intended operational speed: 8 km/h coarse-dropped (fine drift- Required atomisation characteristic for the crop protection measure: ing) Required nozzle type: Required nozzle size: Required spray pressure: ? bar Required individual nozzle output for calibrating the field sprayer: ? l/min...
Page 240 Spray table Determining the nozzle type, nozzle size, spray pressure and individual nozzle output 1. Determine the working point for the required application rate (200 l/ha) and the intended operational speed (8 km/h). 2. At the working point, trace a line down the table. Depending on the position of the working point, this line will run through the cells for various nozzle types.
Page 241 UX01 Super CP Plus BAG0157.3 03.18...
Page 242: Spraying Nozzles For Liquid Fertiliser
3- jet agrotop 7- hole TeeJet Lechler Drag hose AMAZONE 17.2.1 Spray table for three-ray nozzle, spraying height 120 cm AMAZONE - spray table for three-ray nozzles (yellow) AUS application rate (l/ha) Pres- Nozzle output / km/h sure Water (bar) (l/min) 0.36...
Page 243 AMAZONE - spray table for three-ray nozzles (blue) AUS application rate (l/ha) Pres- Nozzle output / km/h sure Water (bar) (l/min) 0.86 0.76 0.94 0.83 1.05 0.93 1.11 0.98 1.15 1.01 1.20 1.06 1.26 1.12 1.32 1.17 1.36 1.20 AMAZONE - spray table for three-ray nozzles (white)
Page 244: Spray Table For 7-Hole Nozzles
Spray table 17.2.2 Spray table for 7-hole nozzles AMAZONE spray table for 7-hole nozzle SJ7-02VP (yellow) Pres- Nozzle output AUS application rate (l/ha) sure / km/h per nozzle Water (bar) (l/min) 0.55 0.49 0.64 0.57 0.72 0.64 0.80 0.71 0.85 0.75...
Page 245: Spray Table For Fd Nozzles
AMAZONE spray table for 7-hole nozzle SJ7-06VP (grey) Pres- Nozzle output AUS application rate (l/ha) sure / km/h per nozzle Water (bar) (l/min) 1.77 1.57 2.01 1.78 2.19 1.94 2.35 2.08 2.61 2.31 AMAZONE spray table for 7-hole nozzle SJ7-08VP (white)
Page 246 Spray table AMAZONE spray table for FD-06 nozzle Pres- Nozzle output AUS application rate (l/ha) sure / km/h per nozzle Water (bar) (l/min) 1.70 1.49 1.96 1.72 2.19 1.93 2.40 2.11 2.77 2.44 AMAZONE spray table for FD-08 nozzle Pres-...
Page 247: Spray Table For Drag Hose Unit
17.2.4 Spray table for drag hose unit AMAZONE Spray table with dosing disc 4916-26, (dia. 0.65 mm) Pres- Nozzle output AUS application rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0.20 0.18 0.22 0.19 0.24 0.21 0.26 0.23...
Page 248 Spray table AMAZONE Spray table for dosing disc 4916-39, (dia. 1.0 mm) (standard) Pres- Nozzle output AUS application rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0.43 0.38 0.47 0.41 0.53 0.47 0.58 0.51 0.61 0.53 0.64 0.56...
Page 249: Conversion Table For Spraying Ammonium Nitrate / Urea Solution (Aus) Liquid Fertiliser
17.3 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser UX01 Super CP Plus BAG0157.3 03.18...

This manual is also suitable for:

Ux 5201 super Ux 4201 super

Amazone UX 6201 Super Operating Manual

1 User Information

2 General Safety Instructions

3 Loading and Unloading

4 Product Description

5 Layout and Function of the Basic Implement

6 Layout and Function of the Sprayer Boom

7 Comfort Package Plus

8 Start-Up

9 Coupling and Uncoupling the Implement

10 Road Transport

11 Use of the Implement

12 Cleaning the Implement after Operation

13 Faults

14 Cleaning, Maintenance and Repairs

15 Liquid Circuit

16 Hydraulic Diagram

17 Spray Table

Quick Links

Need help?

Questions and answers

Related Manuals for Amazone UX 6201 Super

Summary of Contents for Amazone UX 6201 Super