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PROPER U E GUIDELINE
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Flag erminal Die Set ( ypical)
Nest
DIE
PRODUCT
PRODUCT
NE T
696675-1
1752682-1
696679-1
1752682-2
322727-[ ]
1752680-8
321576
1752680-7
321060
1752680-6
321064
1752680-5
321066
1752680-4
321584
1752680-3
327887
1752680-2
321259-[ ]
1752680-1
1. INTRODUCTION
This instruction sheet provides application
instructions, maintenance, and inspection procedures
for the dies listed in Figure 1. These dies crimp
2004 Tyco Electronics Corporation, Harrisburg, PA
All nternational Rights Reserved
AMP and Tyco are trademarks.
*Trademark
Other products, logos, and company names used are the property of their respective owners.
OLI TRAND*
Flag Terminal
Crimping Dies
ools Using Crimping Dies for
SOLIS RAND Flag erminals
ndenter
NOMINAL WIRE
IZE
2
INDENTER
MM
AWG
1752681-2
7-8
8
13-15
6
1752681-3
21
4
34-35
2
59-60
1/0
67-70
2/0
1752681 1
1752681-1
80-95
3/0
100-125
4/0
Figure 1
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT NFO number.
Hydraulic Head
1490746-1
2
MM
(CMA)
(
)
RANGE
HYDRAULIC
HEAD
6 637 10 539
6.637-10.539
[13 100-20 800]
[13,100-20,800]
10.539-16.771
[20,800-33,100]
16.771-26.653
[33,100-52,600]
26.653-42.411
1490746-1
[52,600-83,700]
42.411-60.511
[83,700-119,500]
60.551-72.259
[119,500-150,500]
72.259-96.274
[150,500-190,000]
96.274-117.049
[190,000-231,000]
SOLISTRAND Flag Terminals to solid or stranded
copper wire (also listed in Figure 1).
The dies are used in Hydraulic Head 1490746–1 and
Hydraulic Hand Tool 1490749–1. Refer to Figure 1.
TOOL NG ASS STANCE CENTER 1-800-722-1111
FAX/PRODUCT NFO 1-800-522-6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
nstruction Sheet
408-8908
24 SEP 04
Rev O
Hydraulic
Hand Tool
1490749-1
–
–
–
–
–
–
TOOLING
HYDRAULIC
HAND TOOL
1490749-1
1
of 6
LOC B
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Summary of Contents for Tyco Electronics 696675-1
- Page 1 Hydraulic Hand Tool 1490749–1. Refer to Figure 1. This controlled document is subject to change. TOOL NG ASS STANCE CENTER 1-800-722-1111 2004 Tyco Electronics Corporation, Harrisburg, PA of 6 For latest revision, call the FAX/PRODUCT NFO number. FAX/PRODUCT NFO 1-800-522-6752...
- Page 2 08-8908 SOLISTRAND Flag Terminal Crimping Dies ll dimensions on this document are in metric 5. Depress the release button. NOTE units [with U. S. customary units in brackets]. 6. Slide the indenter into position in the ram. See Figures are for reference only and are not drawn to scale.
-
Page 3: Maintenance And Inspection
08-8908 SOLISTRAND Flag Terminal Crimping Dies Hydraulic Head (Typical) Strip Length Wire Barrel Die Set Crimped Flag Terminal Terminal NOMINAL WIRE SIZE STRIP LENGTH PRODUCT PRODUCT MINIMUM MAXIMUM 696775-1 696779-1 9.53 [.375] 11.18 [.440] 322727-[ ] 321576 13-15 12.70 [.500] 14.27 [.562] 321060 13.82 [.554]... - Page 4 08-8908 SOLISTRAND Flag Terminal Crimping Dies ACCEPT REJECT LAG TERMINAL Wire ange Stamped Here Wire ange Stamped Here 1. Crimped off end of terminal. 1. Crimps centered. Crimps may be off center but NOT off end of wire barrel. 2. Wire size being used does not match wire size or range 2.
- Page 5 08-8908 SOLISTRAND Flag Terminal Crimping Dies B. Gaging the Crimping Chamber (Figures 7 and 8) the crimping chamber without using force. The GO element must pass completely through the This inspection requires the use of a plug gage crimping chamber. conforming to the dimensions in Figure 7.
-
Page 6: Replacement Parts
CUSTOMER SERVICE (38–35) TYCO ELECTRONICS CORPORATION Refer to Figure 1 when replacement of a die becomes P. O. BOX 3608 necessary, contact your local Tyco Electronics HARRISBURG, PA 17105–3608 Representative; call 1–800–526–5142; send a facsimile of your purchase order to 1–717–986–7605;...
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