Tyco Electronics 69067 Instruction Sheet

Pivot Pin
DYNA-CRIMP*
Hydraulic Crimping
Head 69067
Quick-Disconnect Coupler,
Cylinder Half (Mates With
Coupler on Hose or Handle
Control)
Figure 1

1. INTRODUCTION

This instruction sheet provides application and
maintenance and Inspection Procedures for
DYNA–CRIMP Crimping Head 69067. The tool is
used to crimp SOLISTRAND* Terminals, Flag
Terminals, and Splices onto 8–4/0 AWG wire. See
Instruction Sheet 408–9785.
The crimping head is designed for DYNA–CRIMP
tools:
S
Hydraulic Power Unit 69120–[ ] (409–1950)
S
Hydraulic Hand Pump 314979–1 (409–5860)
Read these instructions, and all applicable
references, before inserting any die assemblies and
crimping any terminals or splices.
NOTE
All dimensions on this document are in metric
units [with inches in brackets]. Figures and
i
illustrations are for reference only and are not
drawn to scale.
Reasons for reissue are provided in Section 8,
REVISION SUMMARY.
E
2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Hydraulic Crimping Head 69067

2. DESCRIPTION

Yoke
The main components of the crimping head include: a
yoke, which houses the stationary die and retains the
terminal assembly for crimping; a removable latch pin,
which allows pivoting of the yoke on the pivot pin
(typically required for splice terminations); a cylinder
which contains the head's hydraulic chamber; a piston
(ram) which holds and controls the moving die; and a
quick–connect/disconnect coupler (cylinder half),
Latch Pin
which mates with the coupler on the hose or handle
control to release or supply pressure.
DANGER

3. CRIMPING HEAD INSTALLATION

Dust
Cap
Each crimping head is shipped with a coating of
lubricating oil to prevent rust and corrosion. Wipe the
oil off before installing the crimping head on the power
unit. Note that the crimping head is shipped without
oil inside the cylinder. To install crimping head,
proceed as follows:
DANGER
1. Remove protective dust caps from both
quick–connect/disconnect couplers.
2. Hold hose or handle control in vertical position
to prevent oil spillage. Attach hose or handle
control to coupling section on head. THREAD
PROPERLY AND TIGHTEN SECURELY.
CAUTION
!
NOTE
i
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Instruction Sheet
408-2454
25 AUG 08
(Figures 1 and 4)
To avoid personal injury when using
DYNA-CRIMP equipment, observe the following
precautions:
D
Do NOT modify the crimping equipment in any
way.
D
Use only dies, terminals, and wire specified for
the head.
MAKE SURE that hydraulic pressure to hose or
handle control is released and that power supply
is disconnected from electric unit, if applicable.
Oil flow must be unobstructed between power
unit and crimping head. Make sure that all
couplers are fully mated and tightened.
If crimping head must be removed after being in
production, pressure must be released in the
hydraulic system before head is moved.
D
If using Hydraulic Power Unit 69120-[ ],
DISCONNECT POWER UNIT FROM POWER
SUPPLY.
D
If using Hydraulic Hand Pump 314979-1,
depress pressure release lever.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
www.tycoelectronics.com
visit our website at
Rev B
1
of 4
LOC B