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D205WB / D206WB
Large
Pusher Plate
EN98-032
Die Series
Adapter cone insert enables
you quickly to change to
EN98-020 die series
D205WB / D206WB SERIES HYDRAULIC CRIMPER
Updated 01/2018
Service Hose Crimper
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Th
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The D206-WB hose crimper with the Micrometer Style Adjustment and 80 ton
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D206
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hose
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cylinder has the capacity to crimp hoses up to: 1-¼" 4SP (with standard EN98-020
dies) and up to 2" 4SP (with optional EN98-032 dies).
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fi ttings.
• Utilizes existing NP60 and DE60 die sets.
OPERATORS MANUAL
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Table of Contents
Related Manuals for Custom Crimp D205WB Series
Summary of Contents for Custom Crimp D205WB Series
- Page 1 D205WB / D206WB Service Hose Crimper The D206-WB hose crimper with the Micrometer Style Adjustment and 80 ton D206 hose rimp mper with icro rome stme cylinder has the capacity to crimp hoses up to: 1-¼" 4SP (with standard EN98-020 dies) and up to 2"...
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Page 2: Safety Precautions
SAFETY PRECAUTIONS MODELS COVERED: This manual is applicable to a number of variations of the D205WB Series Crimpers. A “Standard”, “Metric” and “DC” Micrometer is available on different models. A 1HP-110Volt and a 2 HP-220 Volt ValPower pump are used on different models. -
Page 3: Table Of Contents
D205WB / D206WB Service Hose Crimper TABLE OF CONTENT SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4 D205WB / D206WB FEATURES------------------------------------------------------------------------------------------------------------------5 INITIAL SET UP & MAINTENANCE------------------------------------------------------------------------------------------------------------6 EN98-032 DIE SERIES LUBRICATION PROCEDURE----------------------------------------------------------------------------7 EN98-020 DIE SERIES LUBRICATION PROCEDURE--------------------------------------------------------------------------8 CRIMPING WITH EN98-020 DIE SERIES-----------------------------------------------------------------------------------------------9 CRIMPING WITH EN98-030 DIE SERIES--------------------------------------------------------------------------------------------10 INCLUDED ACCESSORIES--------------------------------------------------------------------------------------------11 AVAILABLE ACCESSORIES--------------------------------------------------------------------------------------------12... -
Page 4: Component Parts & Technical Data
D205WB / D206WB Service Hose Crimper COMPONENT PARTS & TECHNICAL DATA Technical Data Powerful 80 Ton 80 Ton 80 Ton Hydraulic Cylinder EN98-020 Dies EN98-032 Dies 29" 29" Built-in Work Lamp 1-¼" - 1 - 2 Wire 2" - 1 - 2 Wire 1HP/110V/Single Removable Pusher 1-¼"... -
Page 5: D205Wb / D206Wb Features
D205WB / D206WB Service Hose Crimper D205WB / D206WB FEATURES • The D205WB / D206WBVVV Series Crimper comes with standard features which increase accuracy and improve productivity for jobs which require repeat crimps of similar or identical assemblies. (Optional accessories available). •... -
Page 6: Initial Set Up & Maintenance
D205WB / D206WB Service Hose Crimper INITIAL SET UP & MAINTENANCE FOLLOW THESE STEPS BEFORE YOU USE THE CRIMPER FOR THE FIRST TIME. • Mount the crimper on a sturdy workbench in a well-lit area. Workbench should be able to support the crimper and components weight. •... -
Page 7: En98-032 Die Series Lubrication Procedure
D205WB / D206WB Service Hose Crimper EN98-032 LUBRICATION PROCEDURE Grease Point # 1 Place a thin layer of CrimpX grease (supplied with crimper) or a high pressure molybdenum high pressure grease on the surface of the bottom fl ange. (as shown in photo # 1). Photo # 1 Grease Point # 2 Before sliding the large pressure plate over the correct dies,... -
Page 8: En98-020 Die Series Lubrication Procedure
D205WB / D206WB Service Hose Crimper EN98-020 LUBRICATION PROCEDURE Grease Point # 1 Place a thin layer of CrimpX grease (supplied with crimper) or a high pressure molybdenum high pressure grease on the surface of the adapter cone inert. (as shown in photo # 1). Photo # 1 Grease Point # 2 Before sliding the standard pusher plate or the bent tube push-... -
Page 9: Crimping With En98-020 Die Series
D205WB / D206WB Service Hose Crimper CRIMPING WITH EN98-020 DIE SERIES Lubricate all contact surfaces Lubricate die fi ngers, all contact Alignment of the hose and of the cone insert and place surfaces and die cones. fi tting in the die set is shown. it squarely in the base of the WARNING: Failure to lubricate Reference hose and fi... -
Page 10: Crimping With En98-030 Die Series
D205WB / D206WB Service Hose Crimper CRIMPING WITH EN98-030 DIE SERIES Crimping with CC032 series dies is essentially identical to crimping with the CC020 series dies except that the Cone Insert is removed from the crimper base Remove the Cone Insert from Insert the die set and Pusher Align the hose and coupling the crimper base and lubricate... -
Page 11: Included Accessories
D205WB / D206WB Service Hose Crimper INCLUDED ACCESSORIES Removable Pusher Large Pusher Plate (Included) Standard Pusher Plate Bent Tube Pusher Plate (Included) P/N:100818 P/N:EN94-030 P/N:EN97-058 P/N:EN96-027 Adapter cone Pneumatic Pendent Switch Work Lamp Installed D205WB/D206WB Coupling P/N:EN94-027-C (Included) P/N:101349 P/N:668-02 Stop P/N:101631 CRIMPX Lubricant Grease (5) Screws for die series EN98-020... -
Page 12: Available Accessories
D205WB / D206WB Service Hose Crimper AVAILABLE ACCESSORIES D205/D206 Die Storage Shelf Mobile Cart Screws for die series EN98-032 Die Removal Magnet (Optional) P/N:101625 (Optional) P/N:101956 P/N:EN00-061 P/N:104679 Springs for die series EN98-032 P/N:LC 032E 04 M CustomCrimp ® Notched Digital Caliper IN/MM P/N:CC-Caliper... -
Page 13: T R O U B L E S H O O T I N
D205WB / D206WB Service Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 220 volt single phase (D205WB) or a 115 volt single phase circuit. -
Page 14: Component Parts Breakdown
D205WB / D206WB Service Hose Crimper COMPONENT PARTS BREAKDOWN D205WB/D206WB Crimper Head Assembly (102263) ITEM PART NUMBER DESCRIPTION 100679 80-Ton Cone Base 100642 Strain Rod 90500A040 Heavy Hex Nut 1 1/4-12 Gd.8 100661 Limit Switch Bracket 91251A146 6-32 X 3/8 SHCS 903 Switch Limit Switch 100692... - Page 15 D205WB / D206WB Service Hose Crimper COMPONENT PARTS BREAKDOWN...
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Page 16: Customcrimp® "No-Nonsense" Warranty Statement
D205WB / D206WB Service Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material. -
Page 17: Customcrimp ® Contact Information
D205WB / D206WB D205WB / D206WB Service Hose Crimper Service Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773...
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