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Related Manuals for PERMASTEEL PG-4021800L
Summary of Contents for PERMASTEEL PG-4021800L
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Page 2: Table Of Contents
Table of Contents Important Safety Information ......................3 Safety Symbols..........................3 Installation /Safety Precautions.....................4 Propane & Gas Warning.........................4 Exploded View..........................5 Parts List............................6 Before Assembly..........................7 Hardware & Tools .........................10 Assembly Steps..........................11 Gas Connection ..........................22 Leak Testing...........................24 Final Installation Check Lists......................24 Lighting Instruction........................26 Operating Instruction ........................27 Care &... -
Page 3: Important Safety Information
Important Safety Information Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. • Please contact our customer service at (888)-287-0735 if you have any questions. •... -
Page 4: Installation /Safety Precautions
• This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void. -
Page 5: Exploded View
Exploded View... -
Page 6: Parts List
Caster with Brake 40900213 Tool Hook 30400G34 Caster 40900212 If you are missing any parts or have damage parts please call Not Pictured 888-287-0735 M-F 8:00-5:00 Manual 21800043P Pacific Time, for replacement Hardware Blister Pack 21800044P visit us at www.permasteel.net... -
Page 7: Before Assembly
Before Assembly READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Carefully open the top of the carton with a box cutter, take out all the grill parts, and packing material above the grill. - Page 8 Step 2: With the aid of an assistant, turn grill over on its side as shown below, and remove the top styrofoam endcap. Take out the side shelf carton from it.
- Page 9 Step 3: Remove another styrofoam endcap from the grill and place it upright on the floor. Open the lid, and take out the small boxes packed inside. Remove all packing materials, and take out all parts from boxes.
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Page 10: Hardware & Tools
Hardware The following hardware is provided in a blister pack for convenient use. M4X10 Screw: 35pcs M5X10 Screw: 4pcs M6 x12 Shoulder Bolt: 8pcs M6 x13 Screw: 34pcs M6 Flat Washer: 2pcs M6 x20 Screw: 2pcs Cotter Pin: 1pc Hose Retain Pin: 1pc Battery (AA) : 1pc Tools The following tools are required for assembly:... -
Page 11: Assembly Steps
Assemble Steps Step 1 Turn the bottom panel upside down. Use (16) M6x13 screws to attach four casters to the bottom panel. Note: Casters with brake are amount on the back of bottom panel. Turn the bottom panel upside down. Caster with Brake Back of Bottom... - Page 12 Step 2 Attach the Left Side Panel to Bottom Panel with (3) M6x13 screws. Do not fully tighten them. Attach the Right Side Panel to Bottom Panel with (3) M6x13 screws. Do not fully tighten them. Attach the Back Panel to Left & Right Side Panels and Bottom Panel with (8) M4x10 screws as shown.
- Page 13 Step 3 Attach the Cart Support Angle Bar to Left Side Panel and Bottom Panel with (4) M4x10 screws. Attach the Cart Support Angle Bar to Right Side Panel and Bottom Panel with (4) M4x10 screws. Attach the Door Bracket to Left & Right Side Panels with (4) M4x10 screws. Fully tighten all screws in Step 2.
- Page 14 Step 4 Attach the Left Drip Tray Bracket to the top of Left Side Panel with (4) M4x10 screws. Attach the Right Drip Tray Bracket to the top of Right Side Panel with (4) M4x10 screws.
- Page 15 Step 5 Remove any wire ties holding the regulator and gas hose under the grill head, making sure the hose hangs freely. With the aid of an assistant, carefully lower the grill head onto the pedestal, use (4) M6 x13 screws from sides to attach head to pedestal.
- Page 16 Step 6 Remove the 2 pre-installed screws from two sides of Control Panel. Attach the Front Side Shelf Supports to each sides and reattach with previously removed 2 screws. See A & B. Underneath the firebox, fix the regulator to the right side panel with (1) Hose retain pin and (1) Cotter pin.
- Page 17 Step 7 Attach the 4 side shelf support brackets to firebox with (8) M6x13 screws. There is a location label on each bracket. Note: Attach the front brackets so that the flanges face to the front of the grill. Attach the back brackets so that flanges face to the back of the grill. Left Side after assemble Right Side after assemble Left Back Side Shelf...
- Page 18 Step 8 Place the 6 pcs of tool hooks on each side shelf end and tighten with nuts. See A. Screw (1) M6x12 shoulder screw into the lower hole of each side shelf support bracket. See B & D. For each side shelf, hold the shelf in attachment position on the side of cart. Screw (1) M6x12 shoulder screw through the shelf attachment slot and into the upper hole of each side shelf support bracket.
- Page 19 Step 9 Attach the Door Handle to the Door with (2) Pre-assembled M6x15 Screws. Insert the door bottom pin into the hole in the front of bottom panel. Push down the door top pin, align it with the hole in the door bracket, and release pin so that it insert in hole.
- Page 20 Step 10 Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Place cooking grates onto grate rests. Insert the two attachment tips at the back of the warming rack into the holes in the warming rack brackets. Step 11 Install the drip tray into the cart from back.
- Page 21 Step 12 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom panel with tanking collar opening facing to right side panel as shown. Raise tank holder to hold LP tank securely in place.
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Page 22: Gas Connection
Gas Connection ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. - Page 23 1) Make sure tank valve is in its full off position (turn clockwise to stop). 2) Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81). 3) Make sure all burner knobs are in their off position. 4) Remove the protective cap from LP tank valve.
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Page 24: Leak Testing
Leak Testing GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. - Page 25 SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE.
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Page 26: Lighting Instruction
Lighting Instruction VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer. -
Page 27: Operating Instruction
Turn off the gas supply when the grill is not in use. Always turn off the LP tank completely and detach from the grill before moving. TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-4021800L grill with all burners on “HI”: Main Burners 22,000 Btu/hr... -
Page 28: Care & Maintain
USING THE GRILL: Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. -
Page 29: Food Safety
- Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. - Please note that if insects or other obstructions are blocking the flow of gas through the burner, you will need to call our customer service line. -
Page 30: Trouble Shooting
Trouble Shooting Please check the following problems/solutions before contact our service center. PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with cooking Use clean swab and alcohol to clean. residues Electrode damaged Replace it. Burner won’t light after turning Electrode wires are loose or fall Reconnect or replace with new and pushing the knobs Electrode assembly with wires. -
Page 31: Warranty
Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA. - Page 32 Distributed by Permasteel Inc. 100 Exchange Place Pomona, CA 91768 Made in China Need Assistance? Visit us at: www.permasteel.net Customer Service: 888-287-0735 Email: service@permasteel.net...
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