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Summary of Contents for PERMASTEEL PG-4030400LG
- Page 1 Outdoor Outdoor 3 Burner Burner Gas Grill Grill Use & Care Guide MODEL NUMBER: PG-4030400LG 4030400LG ITEM NUMBER: PG-40301-BK PG-40301-MO PG-40301-AZ...
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Page 2: Table Of Contents
Table of Contents Important Safety Information ......................3 Safety Symbols..........................3 Installation /Safety Precautions.....................4 Propane & Gas Warning.........................4 Exploded View..........................5 Parts List............................6 Before Assembly..........................7 Hardware & Tools .........................10 Assembly Steps..........................11 Gas Connection ..........................21 Leak Testing...........................23 Final Installation Check Lists......................24 Lighting Instruction........................25 Operating Instruction ........................26 Care &... -
Page 3: Important Safety Information
Important Safety Information Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. • Please contact our customer service at (888)-287-0735 if you have any questions. •... -
Page 4: Installation /Safety Precautions
• This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void. -
Page 5: Exploded View
Exploded View... -
Page 6: Parts List
30400051 Caster with Brake 40900212 Manifold 30400G16 Caster 40900213 If you are missing any parts or have Not Pictured damage parts please call Manual 30400G30P 888-287-0735 M-F 8:00-5:00 Hardware Blister Pack 30400G31P Pacific Time, for replacement visit us at www.permasteel.net... -
Page 7: Before Assembly
Before Assembly READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Carefully open the top of the carton with a box cutter, take out all the grill parts, and packing material above the grill. - Page 8 Step 2: With the aid of an assistant, turn grill over on its side as shown below, and remove the top styrofoam endcap. Take out the side panels, front panel and warming rack from the styrofoam.
- Page 9 Step 3: Remove another styrofoam endcap from the grill and place it upright on the floor. Open the lid, and take out the small boxes packed inside. Remove all packing materials, and take out all parts from boxes.
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Page 10: Hardware & Tools
Hardware The following hardware is provided in a blister pack for convenient use. M4X10 Screw: 26 pcs M6 x12 Shoulder Bolt: 8 pcs M6X13 Screw: 36 pcs Battery (AA): 1 pc Tools The following tools are required for assembly: Adjustable wrench (not provided) Screwdriver (not provided) 7/16”... -
Page 11: Assembly Steps
Assemble Steps Step 1 Turn the bottom panel upside down. Use (16) M6x13 screws to attach four casters to the bottom panel. Note: Casters with brake are amount on the back of bottom panel. Turn the bottom panel upside down. Caster with Brake Back of Bottom... - Page 12 Step 2 Attach the panel support angle bar to left side panel with (2) M4x10 screws. Attach the front panel to left side panel with (4) M4x10 screws as shown. Attach another panel support angle bar to right side panel with (2) M4x10 screws. Attach the front panel to right side panel with (4) M4x10 screws as shown.
- Page 13 Step 3 Use (8) M6x13 screws as shown to attach pedestal panels to bottom shelf. Use (4) M4x10 screws as shown to attach each panel support angle bar to bottom shelf. Use (4) M4x10 screws as shown to attach back bracket to pedestal panels. Back Bracket...
- Page 14 Step 4 Caution: To avoid possible injury, two people are required to perform this step. Remove any wire ties holding the regulator and gas hose under the grill head, making sure the hose hangs freely. With the aid of an assistant, carefully lower the grill head onto the pedestal. While your assistant steadies the grill head on the pedestal, use (4) M6x13 screws from underneath grill head to attach head to pedestal.
- Page 15 Step 5 Pre-install (2) M4x10 screws into the right drip tray bracket but don’t fully tighten. Leave a 1/8” gap beneath screw heads for attachment to right side panels. Slide screws through and down into keyhole slots in right side panel. Insert (1) M4x10 screw through back of tray bracket and tighten to panel.
- Page 16 Step 6 Attach the 4 side shelf support brackets to firebox with (8) M6x13 screws. There is a location label on each bracket. Note: Attach the front brackets so that the flanges face to the front of the grill. Attach the back brackets so that the flanges face to the back of the grill.
- Page 17 NOTE: To raise shelf to use position, lift shelf from long side. To lower shelf, grasp by front and back short sides and raise up slightly, then guide shelf down to collapsed position.
- Page 18 Step 8 Install the drip tray into the cart from back. Install the drip cup into the drip tray from back.
- Page 19 Step 9 Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Fit tabs in firebox front through slots in diffuser tips. Fit diffuser tips between tabs in firebox rear. Place cooking grates onto grate rests. Insert the two attachment tips at the back of the warming rack into the holes in the top of the firebox rear panel.
- Page 20 Step 10 Place the hose holder into the slot of the side panel. LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom shelf with tanking collar opening facing to left side panel as shown.
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Page 21: Gas Connection
Gas Connection ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. - Page 22 CONNECTION OF THE TANK VALVE PER ANSIZ21.81. 1) Make sure tank valve is in its full off position (turn clockwise to stop). 2) Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81). 3) Make sure all burner knobs are in their off position. 4) Remove the protective cap from LP tank valve.
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Page 23: Leak Testing
Leak Testing GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. -
Page 24: Final Installation Check Lists
SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE. -
Page 25: Lighting Instruction
Lighting Instruction VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer. -
Page 26: Operating Instruction
Turn off the gas supply when the grill is not in use. Always turn off the LP tank completely and detach from the grill before moving. TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-4030400LG grill with all burners on “HI”: Main Burners 30,000 Btu/hr... -
Page 27: Care & Maintain
USING THE GRILL: Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. -
Page 28: Food Safety
- Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. - Please note that if insects or other obstructions are blocking the flow of gas through the burner, you will need to call our customer service line. -
Page 29: Trouble Shooting
Trouble Shooting Please check the following problems/solutions before contact our service center. PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with cooking Use clean swab and alcohol to clean. residues Electrode damaged Replace it. Burner won’t light after turning Electrode wires are loose or fall Reconnect or replace with new and pushing the knobs Electrode assembly with wires. -
Page 30: Warranty
Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA. - Page 31 Distributed by Permasteel Inc. 100 Exchange Place Pomona, CA 91768 Made in China Need Assistance? Visit us at: www.permasteel.net Customer Service: 888-287-0735 Email: service@permasteel.net...
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