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PERMASTEEL Grill Zone PG-4020200LA User Manual

Gas bbq grill
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GAS BBQ GRILL USER'S MANUAL
MODEL NUMBER: PG-4020200LA
CUSTOMER SERVICE: (888)-287-0735
DANGER
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
FOR OUTDOOR USE ONLY
WARNING
1.
Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
2.
An LP cylinder not connected for use
TM
shall not be stored in the vicinity of this
or any other appliance.

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Summary of Contents for PERMASTEEL Grill Zone PG-4020200LA

  • Page 1 FOR OUTDOOR USE ONLY GAS BBQ GRILL USER’S MANUAL MODEL NUMBER: PG-4020200LA CUSTOMER SERVICE: (888)-287-0735 DANGER WARNING If you smell gas: Do not store or use gasoline or other Shut off gas to the appliance. flammable liquids or vapors in the Extinguish any open flame.
  • Page 2 Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS PAGE 1 SAFETY SYMBOLS PAGE 1 INSTALLATION & SAFETY PRECAUTIONS PAGE 2 PROPANE & GAS WARNING PAGE 2 ASSEMBLY PARTS LIST PAGE 3 PARTS DIAGRAM PAGE 4 BEFORE ASSEMBLE PAGE 5 STEPS PAGE 8 POST ASSEMBLY...

  • Page 4: Message To Our Users

    MESSAGE TO OUR USERS Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully.

  • Page 5: Installation/Safety Precautions

    This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void.
  • Page 6 GRILL PARTS LIST Description Description Gas Valve Cotter Pin Manifold Rotate Pin, Lid Control Panel Bezel, Lid Handle Electronic Ignition Module Temp. Gauge Knob Bezel Name Plate Knob Heat Shield, Lid Handle Regulator Lid Handle Grease Cup Clip Front Silicone Rubber Bumper Grease Cup Push Bar Tank Holder...

  • Page 7: Parts Diagram

    GRILL PARTS DIAGRAM Notice: This part list is for your reference only, some parts will be different, please subject to the actual appliance in carton.

  • Page 8: Before Assemble

    BEFORE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Once you open the top of the shipping box, slice down its four edges with a box cutter. Take out the Hardware Pack, manual and bottom shelf from top.
  • Page 9 BEFORE ASSEMBLY Step 2: With the aid of an assistant, turn grill head over on its side as shown in the first figure below, and remove the top styrofoam piece. Next, take out the side panels.
  • Page 10 BEFORE ASSEMBLY Step 3: With the aid of an assistant, lift the grill head out of the bottom styrofoam piece. Place it upright on a flat surface. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing materials, and remove all parts from boxes.
  • Page 11 ASSEMBLY INSTRUCTIONS CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES. Tools Required: Adjustable wrench (not provided) Screwdriver (not provided) 7/16” Combination wrench (not provided) The following hardware is provided in a blister pack for convenient use. M4X10 Screws: 22 pcs M6X13 Screws: 24 pcs Battery (AAA) : 1 pc M6 x12 Shoulder Bolt: 8...
  • Page 12 ASSEMBLY INSTRUCTIONS STEP I: Bottom Shelf Turn bottom shelf upside down. Position casters in a cutout at the back of the bottom shelf, insert axle rod through the cutouts and casters, and attach with nut on end of rod. Tighten securely. Screw one foot into the bottom shelf clockwise by hand, using the included positioning gauge as shown or a ruler to set the foot height to 1-5/8”, as shown in the figure below.

  • Page 13: Steps

    ASSEMBLY INSTRUCTIONS STEP II: Pedestal Wall： Align cart support angle bar holes with holes on left side panel. Attach them with (2) M4x10 screws. Attach front panel to left side panel with (4) M4x10 screws. Align cart support angle bar holes with holes on right side panel. Attach them with (2) M4x10 screws.
  • Page 14 ASSEMBLY INSTRUCTIONS STEP III: Cart： Turn bottom shelf right side up. Attach pedestal wall to bottom shelf with (8) M6x13 screws. Make sure to lift the tank holder bar out of the way. Align cart support angle bar holes with holes on bottom shelf. Attach them with (4) M4x10 screws.
  • Page 15 ASSEMBLY INSTRUCTIONS STEP IV: Grill Head to Cart: Remove any wire ties holding the regulator and gas hose under the firebox, making sure the hose hangs freely. Carefully lower the grill head onto the cart. Attach head to cart with (4) M6x13 screws underneath the grill head.
  • Page 16 ASSEMBLY INSTRUCTIONS STEP IV: Push Bar: Insert (4) M4x13 screws through the mounting holes of the push bar, place (4) M6 fiber washers onto the screws, and attach the push bar to the rear panel with the screws, as shown.
  • Page 17 ASSEMBLY INSTRUCTIONS STEP IV: Side Shelf Support Bracket: Attach the 4 side shelf support brackets to firebox with (8) M6x13 screws, as shown. There is a location label on each bracket.
  • Page 18 ASSEMBLY INSTRUCTIONS STEP V: Left Side Shelf Screw (2) M6x12 shoulder screws into the lower holes of two left side shelf support brackets. Hang shelf onto brackets on left side of firebox. Hold the shelf in position while performing the next step. Screw (2) M6x12 shoulder screws into the upper holes of two left side shelf support brackets through slot holes underneath shelf.
  • Page 19 ASSEMBLY INSTRUCTIONS STEP VI: Right Side Shelf: Screw (2) M6x12 shoulder screws into the lower holes of two left side shelf support brackets. Hang shelf onto brackets on left side of firebox. Hold the shelf in position while performing the next step. Screw (2) M6x12 shoulder screws into the upper holes of two left side shelf support brackets through slot holes underneath shelf.
  • Page 20 ASSEMBLY INSTRUCTIONS STEP VII: Heat Diffusers, Cooking Grids, Warming Rack: Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Fit tabs in firebox front through slots in diffuser tips. Fit diffuser tips inside tabs in firebox rear. Place cooking grates onto grate rests.
  • Page 21 ASSEMBLY INSTRUCTIONS STEP IX: Lighting Rod, Grease Cup: Insert the nylon wire clamp into the hole in the right side panel and push it in unit it is secure, and attach the match holder to it. LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank.

  • Page 22: Gas Connection

    GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 23 GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT: - THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140℉（60℃）. - THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE. - THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.
  • Page 24 GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 25 GAS CONNECTION WARNING Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer.

  • Page 26: Leak Testing

    LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.

  • Page 27: Final Installation Checklist

    LEAK TESTING SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE.

  • Page 28: Grill Lighting Instruction

    GRILL LIGHTING INSTRUCTION VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer.

  • Page 29: Operating Instruction

    OPERATING INSTRUCTION CAUTION Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. NEVER leave the grill unattended while using. Do not use water to extinguish the grease fire, it may cause body injury. Turn knobs off and LP tank off in case grease fire occurs.
  • Page 30 OPERATING INSTRUCTION TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-4020200LA grill with all burners on “HI”: Main burners 24,000 Btu/hr Total 24,000 Btu/hr GENERAL USE OF THE GRILL: The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris.

  • Page 31: Care & Maintenance

    CARE & MAINTENANCE MAINTENANCE 1) Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed. 3) Visually check burner flames as following: - Remove cooking grids and flame tamers.
  • Page 32 CARE & MAINTENANCE 3) GRILL BURNER CLEANING - Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool. - Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper.

  • Page 33: Trouble Shooting

    TROUBLE SHOOTING BEFORE CALLING FOR SERVICE Please check the following problems/solutions before contact our service center.

  • Page 34: Food Safety

    FOOD SAFETY FOOD SAFETY: 1) Always follow the following tips to enjoy safe and healthy outdoor grilling. 2) Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat. 3) Always separate raw meat from cooked foods to avoid cross-contamination. 4) Always use clean utensils to handle the food.
  • Page 35 Product Registration form and (1) fax the form and a copy of your receipt to FAX # 909-287-0733, or (2) mail the form and a copy of your receipt to PERMASTEEL INC 14231 FERN AVE. CHINO, CA 91710.
  • Page 36 PERMASTEEL, INC. 14231 Fern Ave, Building 10 CHINO, CA 91710 TEL: (888)-287-0735 FAX: (909)-287-0733 EMAIL: SERVICE@PERMASTEEL.NET...

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