Related Manuals for PERMASTEEL PG-40402S0L
Summary of Contents for PERMASTEEL PG-40402S0L
- Page 1 PARTIAL STAINLESS STEEL GAS BBQ GRILL USER’S MANUAL MODEL NUMBER: PG-40402S0L CUSTOMER SERVICE: (888)-287-0735 FOR OUTDOOR USE ONLY...
- Page 2 Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA.
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Page 3: Table Of Contents
TABLE OF CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS PAGE 1 SAFETY SYMBOLS PAGE 1 INSTALLATION & SAFETY PRECAUTIONS PAGE 2 PROPANE & GAS WARNING PAGE 2 ASSEMBLY PARTS PAGE 3 STEP I PAGE 7 STEP II PAGE 8 STEP Ⅲ... -
Page 4: Message To Our Users
MESSAGE TO OUR USERS Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully. -
Page 5: Installation/Safety Precautions
This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void. -
Page 6: Parts
GRILL PARTS LIST DESCRIPTION DESCRIPTION Sideburner Lid Back Panel Rotate Rod, Sideburner Lid Door Bracket Sideburner Grid Right Door Pin Bracket Sideburner Left Door Pin Bracket Ignitor Wire, Sideburner Top Door Magnet Sideburner Base Back Rail Right Side Shelf Grease Cup Fascia, Right Side Shelf Grease Cup Clip Electronic Ignition Module... - Page 7 GRILL PARTS DIAGRAM Notice: This part list is for your reference only, some parts will be different, please subject to the actual appliance in carton.
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Page 8: Step
ASSEMBLY INSTRUCTIONS PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Required: ■ Adjustable wrench (not provided) ■ Screwdriver (not provided) ■ 7/16” Combination wrench (not provided) ■ The following hardware is provided in blister pack: M4X10 screw Qty: 20 pcs M5X10 screw M5 flat washer... - Page 9 ASSEMBLY INSTRUCTIONS STOP! Before proceeding further, follow the instructions below! Open shipping box by slicing down its edges with a box cutter. Remove all packed grill parts and packing materials from the styrofoam support pieces. Obtain the aid of an assistant to remove the grill head from the support pieces.
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Page 10: Step Ipage
ASSEMBLY INSTRUCTIONS STEP I: Bottom Shelf ■ Turn bottom shelf upside down. Attach the wheels to bottom shelf with (16) M6x15 screws, ■M6 lock washers and M6 flat washers (Dia 12). Note: The casters with brakes should be mounted on the side with cutout holes. ■Turn bottom shelf right side up. -
Page 11: Step Ii
ASSEMBLY INSTRUCTIONS STEP II: Cart ■ To attach side panels, align side panel leg holes with leg holes on each side of bottom shelf. Left side panel has match holder attachment. ■ Attach left and right side panels to sides of bottom shelf with (4) M6x13 screws, M6 lock washers and M6 flat washers (Dia 16). -
Page 12: Step Ⅲ
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS STEP Ⅲ: Front Doors ■ Remove the (4) M4x10 screws pre-assembled to the door handle ends, and use them to attach handles to doors. ■ Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in door pin bracket, and release pin so that it inserts in hole. -
Page 13: Step Ⅳ
ASSEMBLY INSTRUCTIONS STEP Ⅳ: Grill Head to Cart ■ This step requires two people to lift and position grill head onto cart. ■ Remove the tie wraps securing regulator hose to underside of grill head. Pull hose and ignite wires out to side of grill head. ■... - Page 14 ASSEMBLY INSTRUCTIONS STEP Ⅴ: Left Side Shelf ■ Slide 4 hooks onto push bar in orientation shown below. (A). Hook ends must face away from grill in operation position. (D). Remove the (2) M5x10 screws, M5 lock washers and M5 flat washers pre-assembled to the push bar ends, and use them to attach push bar to shelf.
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Page 15: Step Vi
ASSEMBLY INSTRUCTIONS STEP VI: Right Side Shelf ■ Remove side burner grate from side burner before assembling and attaching the right side shelf. ■ Attach fascia to right side shelf with (2) M5x10 screws, M5 lock washers and M5 flat washers .(A) ■... -
Page 16: Step Ⅶ
ASSEMBLY INSTRUCTIONS STEP Ⅶ: Side burner ■ Loosen side burner in side shelf. To loosen, unscrew and remove two front screws and washers holding side burner in place. Note: Do not loosen electrode screw. ■ Remove knob and bezel from side burner control valve. To remove, pull knob straight out from valve stem. - Page 17 ASSEMBLY INSTRUCTIONS...
- Page 18 ASSEMBLY INSTRUCTIONS STEP Ⅷ: Heat Diffusers, Cooking Grate and Warming Rack Place heat diffusers over burners by inserting tabs into slots in front and back of firebox.. Place cooking grates onto grate rests. Insert warming rack into brackets at top of firebox as shown.. STEP Ⅸ: Grease Cup Clip, Grease Cup and LP tank ■...
- Page 19 ASSEMBLY INSTRUCTIONS REGULATOR REPLACE STEP Ⅹ: DANGER: Regulator replacing MUST BE HANDLE BY A TECHNICIAN, failure to comply could result in property damage, personal injury or death. Noted: Regulator replacing only can be handle by a technician Technician replace regulator please follow as below (TOOLS REQUIRED: Two wrench); 1.Remove regulator Hold the three channel connector by Wrench A and remove the hose of the regulator with Wrench B.
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Page 20: Gas Connection
GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. - Page 21 GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT: - THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140℉（60℃）. - THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE. - THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.
- Page 22 GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
- Page 23 GAS CONNECTION WARNING Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer.
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Page 24: Leak Testing
LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. -
Page 25: Final Installation Checklist
LEAK TESTING SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE. -
Page 26: Grill Lighting Instruction
GRILL LIGHTING INSTRUCTION VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer. - Page 27 GRILL LIGHTING INSTRUCTION 1) Read instructions before lighting. 2) Turn all knobs to “OFF” then open the LP tank valve. Always keep your face and body as far from the grill as possible when lighting. 3) Open lid during lighting. 4) Push down the safety valve switch button and hold on with right hand, allowing the gas to reach the burner.
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Page 28: Operating Instruction
OPERATING INSTRUCTION CAUTION Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. NEVER leave the grill unattended while using. Do not use water to extinguish the grease fire, it may cause body injury. Turn knobs off and LP tank off in case grease fire occurs. - Page 29 OPERATING INSTRUCTION TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-40402S0L grill with all burners on “HI”: Main burners 30,000 Btu/hr Searing burner 12,000 Btu/hr Side burner 13,000 Btu/hr Total 55,000 Btu/hr GENERAL USE OF THE GRILL: The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris.
- Page 30 OPERATING INSTRUCTION WARNING ELECTRICAL GROUNDING INSTRUCTIONS This grill is equipped with a three-prong (grounding) plug on rotisserie motor, for your protection against shock, it should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong. Keep any electrical supply cords and the fuel supply hose away from any heated surfaces.
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Page 31: Care & Maintenance
CARE & MAINTENANCE MAINTENANCE 1) Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed. 3) Visually check burner flames as following: - Remove cooking grids and flame tamers. - Page 32 CARE & MAINTENANCE GRILL BURNER CLEANING - Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool. - Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper.
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Page 33: Trouble Shooting
TROUBLE SHOOTING BEFORE CALLING FOR SERVICE Please check the following problems/solutions before contact our service center. -
Page 34: Food Safety Tm
FOOD SAFETY FOOD SAFETY: 1) Always follow the following tips to enjoy safe and healthy outdoor grilling. 2) Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat. 3) Always separate raw meat from cooked foods to avoid cross-contamination. 4) Always use clean utensils to handle the food. -
Page 35: Product Registration
Product Registration form and (1) fax the form and a copy of your receipt to FAX # 909-287-0733, or (2) mail the form and a copy of your receipt to PERMASTEEL INC 14125 FERN AVE. CHINO, CA 91710. - Page 36 PERMASTEEL, INC. 14231 Fern Ave, Building 10 CHINO, CA 91710 TEL: (888)-287-0735 FAX: (909)-287-0733 EMAIL: SERVICE@PERMASTEEL.NET...
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