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PERMASTEEL Member's Mark PG-40606S0L User Manual

Gas bbq grill
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GAS BBQ GRILL USER'S MANUAL
MODEL NUMBER: PG-40606S0L
DO NOT RETURN UNIT TO STORE: If you have questions or need assistance
during assembly, call 1-888-287-0735 to speak to the grill manufacturer.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
FOR OUTDOOR
USE ONLY
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
TM
or any other appliance.

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Summary of Contents for PERMASTEEL Member's Mark PG-40606S0L

  • Page 1 FOR OUTDOOR USE ONLY GAS BBQ GRILL USER’S MANUAL MODEL NUMBER: PG-40606S0L DO NOT RETURN UNIT TO STORE: If you have questions or need assistance during assembly, call 1-888-287-0735 to speak to the grill manufacturer. WARNING DANGER If you smell gas: 1.
  • Page 2 Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS PAGE 3 SAFETY SYMBOLS PAGE 3 INSTALLATION & SAFETY PRECAUTIONS PAGE 4 PROPANE & GAS WARNING PAGE 4 ASSEMBLY PARTS LIST PAGE 5 PARTS DIAGRAM PAGE 6 BEFORE ASSEMBLE PAGE 7 STEPS PAGE 10 POST ASSEMBLY...

  • Page 4: Message To Our Users

    MESSAGE TO OUR USERS Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully.

  • Page 5: Installation/Safety Precautions

    This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void.

  • Page 6: Parts List

    GRILL PARTS LIST Description Part No. Description Part No. Side Burner Lid 60600054 Door Handle 50600069 Rotate Rod, Side Burner Lid 60600217 Right Door 60600083 Tool Hook 60600206 Left Door 60600079 Grease Box, Searing Burner 40500057 Left Side Panel 60600067 Right Side Shelf 60600056 Cart Support Angle Bar...

  • Page 7: Parts Diagram

    GRILL PARTS DIAGRAM...

  • Page 8: Before Assemble

    BEFORE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Carefully open the top of the carton with a box cutter, take out the warming rack, hardware blister pack, manual, and packing material above the grill.
  • Page 9 BEFORE ASSEMBLY Step 2: Open grill lid, remove all packing material, take out the small box packed within the grill head, and also take out the cooking grates, grease tray. Remove all packing materials, and take out all parts from boxes. Note: To take out the cooking grates, firstly take out the grate in the middle, then slide the side grates to middle and take out.
  • Page 10 BEFORE ASSEMBLY Step 3: Remove the grill from the box base. Open the doors, take out the boxes which secured inside the cart. Open the boxes, take out the side shelves and side burners from the boxes, and take out all parts from boxes. Note: This step requires 2 persons to lift the grill out of the base.
  • Page 11 ASSEMBLY INSTRUCTIONS CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES. Tools Required: Adjustable wrench (not provided) Screwdriver (not provided) 7/16” Combination wrench (not provided) The following hardware is provided in a blister pack for convenient use. M4X10 Screw: 2 pcs M4X12 Thread Forming Battery (AA) : 2 pcs Screw: 4 pcs...
  • Page 12 ASSEMBLY INSTRUCTIONS STEP I: Left Side Shelf Assembly Attach the key hole of shelf to the two pre-installed M6x13 screws on left side of firebox, and push it down to attach the whole shelf assembly. Attach shelf to firebox from inside with (3) M6x13 screws and (3) M6 flat washers.
  • Page 13 ASSEMBLY INSTRUCTIONS STEP I: Left Side Shelf Assembly (continued) Attach shelf to firebox from outside with (1) M6x13 screw at back and (1) M4x10 screw at front. Tighten the two pre-installed M6x13 screws which hold the shelf.

  • Page 14: Steps

    ASSEMBLY INSTRUCTIONS STEP II: Right Side Shelf Assembly Attach the key hole of shelf to the two pre-installed M6x13 screws on right side of firebox, and push it down to attach the whole shelf assembly. Attach shelf to firebox from inside with (3) M6x13 screws and (3) M6 flat washers.
  • Page 15 ASSEMBLY INSTRUCTIONS STEP II: Right Side Shelf Assembly (continued) Attach shelf to firebox from outside with (1) M6x13 screw at back and (1) M4x10 screw at front. Tighten the two pre-installed M6x13 screws which hold the shelf.
  • Page 16 ASSEMBLY INSTRUCTIONS STEP III: Left Side Burner: Remove plastic packaging from side burner valve. Remove side burner grate within side burner shelf. Loosen the side burner to insert gas valve. To loosen, remove the two screws on bottom panel and set them aside. (A) Connect flat igniter wire tip to the igniter pin on the side burner valve.
  • Page 17 ASSEMBLY INSTRUCTIONS...
  • Page 18 ASSEMBLY INSTRUCTIONS STEP IV: Right Side Searing Burner Remove plastic packaging from searing burner valve. Remove searing burner grate within searing burner shelf. Connect flat igniter wire tip to the igniter pin on the searing burner valve. (A) Remove the 2 pre-installed screws from the valve stem and set them aside. (B) Loosen the searing burner to insert gas valve.
  • Page 19 ASSEMBLY INSTRUCTIONS...
  • Page 20 ASSEMBLY INSTRUCTIONS STEP V: Tank Baffle Assembly: Use (4) M4x10 screws to attach two tank baffle bars to back panel and bottom shelf.
  • Page 21 ASSEMBLY INSTRUCTIONS STEP VI: Grease Tray and Grease Box: From back of grill, slide grease tray onto grease tray brackets underneath firebox. Make sure grease drainage hole is on left side from front, and the tray sit inside the brackets well. Slide grease box into grease box bracket as shown.
  • Page 22 ASSEMBLY INSTRUCTIONS STEP VII: Heat Diffusers, Cooking Grate and Warming Rack: Place heat diffusers over burners. The heat diffusers will fit in firebox in either direction. Fit tabs in firebox front through slots in diffuser tips. Fit diffuser tips inside tabs in firebox rear. Place cooking grates onto grate rests.
  • Page 23 ASSEMBLY INSTRUCTIONS STEP VIII: Gas Tank Installation: LP tank is sold separately. Place LP tank onto fuel gauge with tank collar opening facing to the left as shown. First hang tank collar opening over hook in face of gauge. Then rotate gauge latch down over collar and tighten wing nut to secure collar in place.
  • Page 24 ASSEMBLY INSTRUCTIONS STEP IX: Lock Caster Brakes: When the grill in the desired location, lock the caster brakes; this will help the grill stay in place for safe operation.

  • Page 25: Gas Connection

    GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 26 GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT: - THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 125℉ ℉ ℉ ℉ （ （ （ （ 51℃ ℃ ℃ ℃ ） ） ） ） . - THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE.
  • Page 27 GAS CONNECTION WARNING Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer.

  • Page 28: Leak Testing

    LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.

  • Page 29: Final Installation Checklist

    LEAK TESTING SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE.

  • Page 30: Grill Lighting Instruction

    GRILL LIGHTING INSTRUCTION VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer.
  • Page 31 GRILL LIGHTING INSTRUCTION Light the Side Burner by match Usage: Light the Searing Burner by match 1) Read instructions before lighting. 2) Open the lid during lighting. 3) Simply place a lighted match between the coils on the end of the lighting rod and hold next to the burner to ignite.

  • Page 32: Operating Instruction

    OPERATING INSTRUCTION CAUTION Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. NEVER leave the grill unattended while using. Do not use water to extinguish the grease fire, it may cause body injury. Turn knobs off and LP tank off in case grease fire occurs.
  • Page 33 OPERATING INSTRUCTION TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-40606S0L grill with all burners on “HI”: Main Burners 60,000 Btu/hr Side Burner 13,000 Btu/hr Searing Burner 12,000 Btu/hr Total 85,000 Btu/hr GENERAL USE OF THE GRILL: The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris.
  • Page 34 CARE & MAINTENANCE MAINTENANCE 1) Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed. 3) Visually check burner flames as following: - Remove cooking grids and flame tamers.

  • Page 35: Care & Maintenance

    CARE & MAINTENANCE 3) GRILL BURNER CLEANING - Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool. - Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper.

  • Page 36: Trouble Shooting

    TROUBLE SHOOTING BEFORE CALLING FOR SERVICE Please check the following problems/solutions before contact our service center. PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with cooking Use clean swab and alcohol to clean. residues Electrode damaged Replace it. Burner won’t light after turning Electrode wires are loose or fall Reconnect or replace with new and pushing the knobs...

  • Page 37: Food Safety

    FOOD SAFETY FOOD SAFETY: 1) Always follow the following tips to enjoy safe and healthy outdoor grilling. 2) Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat. 3) Always separate raw meat from cooked foods to avoid cross-contamination. 4) Always use clean utensils to handle the food.
  • Page 38 PRODUCT REGISTRATION Thank you for purchasing this PermaSteel Grill. In order to register your product to receive streamlined customer service, please fill out the following Product Registration form and (1) fax the form and a copy of your receipt to FAX # 909-287-0733, or (2) mail the form and a copy of your receipt to PERMASTEEL INC.
  • Page 39 PERMASTEEL, INC. 100 EXCHANGE PLACE, UNIT A, POMONA, CA 91768 POMONA, CA 91768 TEL: (888)-287-0735 FAX: (909)-287-0733 EMAIL: SERVICE@PERMASTEEL.NET...

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Member's mark pg-40606s0l-1

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