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Table of Contents
Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.00mm (.079") Pitch Male Crimp Terminals, 14 - 18 AWG.
Terminal
Terminal Order No.
Series No.
Loose
50638-9128 50638-9028
50638
50638-9149 50638-9049
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638235600
Revision: A
HAND CRIMP TOOL
Specification Sheet
Order No. 63823-5600
Wire Size and Type Insulation Diameter (Maximum
Reel
AWG
14 - 18 2.21- 0.81
BELL MOUTH
INSULATION
CRIMP
Release Date: 03-08-10
Revision Date: 03-08-10
mm²
mm
3.80
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Strip Length
In.
mm
In.
.150
3.90 – 4.40 .154-.173
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63823-5600
- Page 1 Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No. 63823-5600 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 .157 88.2 19.8 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles LOCATOR together. At the end of the closing stroke, the...
- Page 3 Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals TOOLING 4. Release the locator button, allowing the locator to return to the PARTIALLY crimping position. CLOSED 5. Close the tool handle until the first ratchet position engages. See PARTIALLY Figure 4.
- Page 4 Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp.
- Page 5 Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals MATCH 4. Do the same thing with the lower tooling and tighten UP MARKS the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638235600 Release Date: 03-08-10 Page 7 of 7 Revision: A Revision Date: 03-08-10...
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