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Tool Kit for KK Crimp Terminals
Tool Kit
Order No. 63811-7570
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head, which is installed
%
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool
Many different Tool kits can be used with a single Battery Powered Tool
%
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant as indicated
%
Both black and gray locators are included with hand tool
%
SCOPE
Products: 3.96mm (.156") Pitch KK Crimp Terminal for 18-24 AWG.
Terminal
Series No.
Loose Piece
2477
08-50-0110 08-56-0114 08-50-0109
08-50-0006 08-56-0106 08-50-0001
08`-50-0016 08-56-0154 08-50-0014
08-50-0045 08-58-0104 08-50-0015
08-50-0046 08-58-0115 08-50-0047
08-50-0056 08-58-0122 08-50-0055
08-50-0064 08-65-0115 08-50-0063
08-50-0074 39-00-0345 08-50-0073
08-50-0093 39-00-0344 08-50-0091
08-50-0106 39-00-0346 08-50-0103
08-50-0120 39-00-0348 08-50-0105
2478
08-50-0147 40-01-1120 08-50-0119
08-52-0024 50-29-1762 08-50-0146
08-52-0045 50-30-4428 08-50-0271
08-52-0047 50-30-4429 08-50-0281
08-52-0072
08-52-0074
08-52-0115
08-52-0812
08-53-0812
08-55-0104
08-55-0134
Doc No: ATS-6381175HM
Revision: K
Application Tooling
Specification Sheet
Terminal Order No.
Reel
08-56-0113 18-24 0.80-0.20
08-52-0073
08-52-0114
08-52-0811
08-53-0004
08-53-0811
08-55-0103
08-55-0133
08-56-0105
08-56-0153
08-58-0103
08-58-0114
08-58-0121
08-65-0114
39-00-0286
08-51-0000
39-00-0343
08-51-0720
39-00-0345
08-52-0023
39-00-0347
08-52-0027
40-01-1118
08-52-0044
50-29-1689
08-52-0046
50-29-1768
08-52-0071
Release Date: 12-06-06
Revision Date: 08-03-17
Wire Size
Insulation Diameter
AWG
mm
2
mm
1.39-2.79 .055-.110 2.54-3.17 .100-.125
18-24 0.80-0.20
1.39-2.79 .055-.110 2.54-3.17 .100-.125
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63811-7500
Strip Length
In.
mm
In.
Page 1 of 12
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Related Manuals for molex 63811-7500
Summary of Contents for molex 63811-7500
- Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-7570 Order No. 63811-7500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio...
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Page 2: Definition Of Terms
Tool Kit for KK Crimp Terminals Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Loose Piece Reel 08-50-0116 08-50-0115 08-55-0138 08-52-0127 08-51-0109 08-58-0127 2878 18-20 0.80-0.50 1.52-2.79 .060-.110 2.54-3.17 .100-.125 08-58-0128 08-52-0126 08-65-0118 08-65-0119 08-53-0814 08-50-0132 08-55-0143 08-50-0131 08-55-0142 08-55-0140 08-55-0146 08-55-0125 08-55-0145... - Page 3 Tool Kit for KK Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While OVERLAP the insulation punch profile may appear INSULATION...
- Page 4 Pull force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects because damage can occur to the tool or die.
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Page 5: Operation
Tool Kit for KK Crimp Terminals OPERATION TERMINAL Open the tool by squeezing the handles together. At the end of the Figure 1 closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. SWING OPEN Crimping Terminals PUSH HERE TO LOCATOR... -
Page 6: Maintenance
Tool Kit for KK Crimp Terminals For the Battery Power Tool Operation: 1. Cycle the Battery Power Tool to crimp the terminal to the wire. 2. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire. - Page 7 Tool Kit for KK Crimp Terminals Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing the ratchet release lever. See Figure 7. How to Adjust Tool Preload (See Figure 7) PRELOAD...
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Page 8: Installation
Tool Kit for KK Crimp Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head, follow the steps below: POWER CRIMP HEAD LIFT UP ON PUNCHES THE LOCATOR M4 X 18 LONG BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT... -
Page 9: Warranty
All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. - Page 10 Tool Kit for KK Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order No. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-7570 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...
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Page 11: Hand Tool Parts List
Tool Kit for KK Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-7570 Tool Kit with Locator 63811-7575 *Gray Locator (only) 63811-7576 *Black Locator (only) -
Page 12: Power Head Parts List
Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...
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