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molex 35477 Series Specification Sheet

Hand crimp tool
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Tool Kit for Bulb Socket Wedge Crimp Terminals
Tool Kit
Order No. 63819-5370
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Bulb Socket Wedge Terminal for 0.50 to 0.85mm² wire used with 35903-0096 Wire Seal.
Terminal Series No.
35477
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6381953HM Release Date: 01-06-09
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel Only
35477-9002
Customer to cut off terminal from reel: 0.15mm (.006") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
Revision Date: 10-07-10
Insulation
Wire Size and Type
Diameter
mm² (AVSS)
mm
0.50 to 0.85
2.0 – 2.3 .079-.091 5.00 – 5.50 .197 - .217
SEAM
SEAL
INSULATION CRIMP
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63819-5300
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 9

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Summary of Contents for molex 35477 Series

  • Page 1 Tool Kit for Bulb Socket Wedge Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-5370 Order No. 63819-5300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Bulb Socket Wedge Crimp Terminals JAWS OPEN Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. LOCATOR To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place.

  • Page 4: Maintenance

    Tool Kit for Bulb Socket Wedge Crimp Terminals 6. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire. The terminal locator can be in either position. 7. Visually inspect the crimped terminal for proper crimp location. Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

  • Page 5: Warranty

    This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS 1.
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Bulb Socket Wedge Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63819-5370 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Bulb Socket Wedge Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63819-5370 Tool Kit with Locator 63819-5375 Locator (only) LOCATOR ONLY...

  • Page 9: Power Head Parts List

    Power Crimp Head 63819-5370 63819-5370 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381953HM Release Date: 01-06-09 Page 9 of 9 Revision: B Revision Date: 10-07-10...

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63819-5300

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