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Summary of Contents for molex 63801-8550
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Page 1: C-Grid® Sl™ Ffc Termination Kit
C-Grid® SL™ FFC Termination Kit C-Grid® SL™ FFC Termination Kit (For T2 and Terminator Crimp Module) Order No. 63801-8550 Instruction Manual Description Operation Maintenance UNCONTROLLED COPY Doc. No: TM-638018550 Release Date: 03-11-13 Page 1 of 23 Revision: B... -
Page 2: Table Of Contents
C-Grid® SL™ FFC Termination Kit Table of Contents Contents C-Grid® SL™ FFC Termination Kit ..............................1 Safety Warnings and Information ..............................3 Tooling Technical Assistance ................................4 Principal Mechanical Parts of the FFC Termination Kit .......................5 Section 1 .....................................6 General Description ................................6 Description .................................6 Features ..................................6 Technical Specification ..............................6 Delivery Check ................................6... -
Page 3: Safety Warnings And Information
Keep this manual available when using this equipment. Replacement manuals are available for download at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. -
Page 4: Tooling Technical Assistance
Installation in crimp presses with other than standard shut heights can cause severe tool damage. Check the shut height of the crimp press before operating the Crimp Module. Molex will not be liable for any damages as a result of installation in a crimp press with nonstandard or improperly set shut height. -
Page 5: Principal Mechanical Parts Of The Ffc Termination Kit
C-Grid® SL™ FFC Termination Kit Principal Mechanical Parts of the FFC Termination Kit TOOLING LOCATOR GUARD PUNCH PRESS JUMPER CABLE CLAMP LIMIT SWITCH CABLE ASSEMBLY SLIDE INTERLOCK CABLE GUIDES TERMINATION NEST CABLE STOP CABLE GUIDES EXTENSION INSERTION NEST CARRIER BREAK-OFF LIP Figure 1-1 UNCONTROLLED COPY Doc. -
Page 6: Section 1
(FFC) to the 70430 series connectors using Delivery Check the TM-3000 or TM-4000 press This FFC Termination Kit is installed ONLY in the Molex Carefully remove the FFC Termination Kit from its 63801-8500 T2 and Terminator Crimp Module. This shipping container;... -
Page 7: Section 2
C-Grid® SL™ FFC Termination Kit Section 2 Set-Up and Operation Read the following instructions before attempting to terminate FFC product in the Crimp Module. REMOVE M6 BHSC (2) REMOVE KEEP FEED MECHANISM DOWELS IN PLACE (2) M5 x 12mm LONG SCREWS REMOVE TOOLING CLAMP KEEP... -
Page 8: Shut Height
Height Gauge. See Figure 2-1. The gauge is designed to apply the proper load at 135.80mm (5.346") shut height. Molex offers an industry standard shut height gauge (order number 63800-7900) that will fit in the TM-3000 and TM-4000 crimp presses. It is recommended that the crimp press shut... -
Page 9: Ffc Termination Kit Installation In The Crimp Module
C-Grid® SL™ FFC Termination Kit Manually Cycling the TM3000 and TM4000 Presses Insert the hand-cycle T wrench (furnished with the press) through the access hole in the center of the motor’s rear cover and locate it on the motor shaft. See Figure 2-5. Rotate the wrench clockwise. -
Page 10: Crimp Module Installation And Removal
2. Clean the quick change mounting plate of scrap or chips that may interfere with the Crimp Module installation. SLIDE SAFETY Molex recommends a soft brush; do not use compressed SWITCH BRACKET air to clean the equipment. The forces created by M6 x 16MM compressed air can force debris into the tool. -
Page 11: Ffc Crimp Height Adjustment
C-Grid® SL™ FFC Termination Kit 4. Install the side guard on the Crimp Module. Use the (2) M5 x12mm screws (see section 2.1) to fasten the guard on the Crimp Module. See Figure 2-10. 5. Close the press guard door. 6. -
Page 12: Insulation Crimp Height Adjustment
3. Close the guard door and repeat steps 1 – 3 until the desired crimp height is obtained. 4. Additional assessment of the FFC crimp should be done by micro-sectioning the crimped area. Molex does not offer equipment to do this. -
Page 13: Section 3
C-Grid® SL™ FFC Termination Kit 9. Place the second and third fingers of each hand around the handles on the insertion nest. Put the thumbs on the front of the insertion bar. While applying a light pressure with the index fingers on the cable over the carrier strip, squeeze the insertion nest toward the insertion bar. -
Page 14: Section 4
C-Grid® SL™ FFC Termination Kit Section 4 LOCK NUT OPENING FOR TOOL LOCATOR Other Adjustments STOP SCREW 4.1. Punch and Anvil Alignment FFC GUIDE The alignment of the punch and anvil is determined by the tooling locator mounted to the ram. As the tooling locator enters the rectangular opening behind the housing nest, it centers the tooling on the FFC slide to the FFC punch. -
Page 15: Ffc Crimp Punch Installation And Removal
NOTE: Always clean mounting surfaces of crimp tooling and tooling holders before installation. Molex recommends a soft brush; do not use compressed air to clean the Crimp Module. The forces created by compressed air can force debris into the tool or at the operator. -
Page 16: Section 5
Inspect all tooling 25,000 Replace if worn (Punch, anvil etc.) for wear Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive maintenance be kept with the press. UNCONTROLLED COPY Doc. No: TM-638018550... -
Page 17: Spare Parts
C-Grid® SL™ FFC Termination Kit 5.3 Spare Parts Customers are responsible for maintaining the Crimp Module. Spare parts are available. Moving and functioning parts can be damaged or wear out over time and will require replacement. Having some spare parts on-hand will reduce production down time. -
Page 18: Section 6
C-Grid® SL™ FFC Termination Kit Section 6 6.1 Parts List and Assembly Drawing C-Grid® SL™ FFC Termination Kit 63801-8550 Item Order No. Engineering No. Description Quantity Perishable Tooling 62201-4218 62201-4218 Carrier Bar 1 PP 62201-8705 62201-8705 Anvil 1 PP 62201-8709... - Page 19 C-Grid® SL™ FFC Termination Kit C-Grid® SL™ FFC Termination Kit 63801-8550 M4 by 6 Long BHCS M4 by 8 Long FHCS M4 by 8 Long SHCS M4 by 10 Long BHCS M4 by 10 Long SHCS M4 by 12 Long BHCS...
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Page 20: Assembly
C-Grid® SL™ FFC Termination Kit 6.2 Assembly 45 (2) Figure 6-1 UNCONTROLLED COPY Doc. No: TM-638018550 Release Date: 03-11-13 Page 20 of 23 Revision: B Revision Date: 11-23-15... -
Page 21: Guard Assembly
C-Grid® SL™ FFC Termination Kit 6.2 Guard Assembly Figure 6-2 UNCONTROLLED COPY Doc. No: TM-638018550 Release Date: 03-11-13 Page 21 of 23 Revision: B Revision Date: 11-23-15... -
Page 22: Product List
C-Grid® SL™ FFC Termination Kit 6.3 Product List Terminal Terminal Order No. Series No. 15-38-8020 15-38-8027 15-38-8028 15-38-8029 15-38-8030 15-38-8037 15-38-8038 15-38-8039 15-38-8040 15-38-8047 15-38-8048 15-38-8049 15-38-8050 15-38-8057 15-38-8058 15-38-8059 15-38-8060 15-38-8067 15-38-8068 15-38-8069 15-38-8070 15-38-8077 15-38-8078 15-38-8079 15-38-8080 15-38-8087 15-38-8088 15-38-8089 15-38-8090 15-38-8097... - Page 23 15-47-5180 15-47-5182 15-47-5184 15-47-5190 15-47-5192 15-47-5194 15-47-5200 15-47-5202 15-47-5204 15-47-5210 15-47-5212 15-47-5214 15-47-5220 15-47-5222 15-47-5224 15-47-5230 15-47-5232 15-47-5234 15-47-5240 15-47-5242 15-47-5244 15-47-5250 15-47-5252 15-47-5254 704315050 704315080 704315100 704315110 704315200 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No: TM-638018550 Release Date: 03-11-13...
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