molex 63823-5700 Specification Sheet
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molex 63823-5700 Specification Sheet

Application tooling , hand crimp tool
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Hand Crimp Tool for HNF Female Terminals
Tool Kit
Order No. 63823-5770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: HNF Female Terminals for 1.0-2.5mm2 Standard thick wall Insulation Metric wires.
Terminal Series No.
94518
DEFINITION OF TERMS
BELL MOUTH
WIRE
CONDUCTOR
CRIMP HEIGHT
CUT-OFF TAB
Doc No: ATS-6382357HM Release Date: 07-15-11
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form Only
94518-0200
94518-0201
94518-0220
94518-0221
Customer to cut off terminal from reel: 0.60mm (.024") maximum Cut-off Tab.
STRIP LENGTH
BRUSH
Revision Date: 07-15-11
Wire Size
Insulation Diameter
AWG mm²
mm
-
1.00
-
1.50
2.60-3.80 .102-.150 5.00-5.50 .197-.217
-
2.50
INSULATION
CRIMP
▲SEE NOTE
SEAM
WIRE
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63823-5700
Strip Length
In.
mm
In.
BEND UP
ROLLING
BEND DOWN
TYPE 4C
TWISTING
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Summary of Contents for molex 63823-5700

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-5770 Order No. 63823-5700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Installation

    Hand Crimp Tool for HNF Female Terminals POWER INSTALLATION CRIMP HEAD To install the Tool Kit into the Power Crimp Head follow the steps below: PUNCHES M4 X 18 LONG BHCS Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest.
  • Page 4 Hand Crimp Tool for HNF Female Terminals TERMINAL SWING OPEN TERMINAL Figure 4 IN PLACE PUSH HERE TO LOCATOR LATCH LOCATOR OPEN WIRE STOP IN OPEN POSITION 4. Return the locator to closed position. Make sure the locator latch is in lock position. Insert the proper wire over the terminal.

  • Page 5: Maintenance

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Hand Crimp Tool for HNF Female Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63823-5770 Tool Kit with Locator 63823-5775 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm LONG BHCS...

  • Page 8: Power Head Parts List

    63823-5770 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382357HM Release Date: 07-15-11 Page 8 of 8 Revision: A Revision Date: 07-15-11...

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638235700

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