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Related Manuals for molex 63816-0270
Summary of Contents for molex 63816-0270
- Page 1 Battery Crimping Tool BATTERY CRIMPING TOOL Operation Manual Order No. 63816-0270 (110V) Order No. 63816-0280 (220V) Doc. No: 638160270 Release Date: 05-14-18 UNCONTROLLED COPY Page 1 of 32 Revision: A Revision Date: 05-14-18...
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Page 2: Table Of Contents
Battery Crimping Tool Table of Contents Introduction ........................3 Product Specification ..................... 3 Conformity ........................3 Understanding the Operating Instruction ................3 Safety ..........................4 Warnings and Safety Precautions in this Operating Instruction ..........4 Safety Precautions ......................4 Responsibilities ......................5 Designed Use ........................ -
Page 3: Introduction
The tool is especially developed for industrial applications. Because of the interchangeable tool heads as well as the crimp die sets of the Molex crimp system, which can easily be adapted, a wide range of different contacts can be crimped. Adapters, tool heads and die sets can easily be exchanged without any additional tooling. -
Page 4: Safety
Battery Crimping Tool The user is responsible for supplementing the operating instruction with any instructions resulting from current national regulations for accident prevention and protection of the environment. Safety Warnings and Safety Precautions in this Operating Instruction The following warnings and safety-related cautionary notices in the individual chapters alert you to various levels of danger: DANGER ... -
Page 5: Responsibilities
Due to the risk of hand or finger injury, never try to reach into the battery crimping tool before having assured that the battery has been removed. Before commissioning the tool, it is always important to check if a Molex-approved adapter, tool head or die set is installed and is functioning correctly. ... -
Page 6: Designed Use
The battery crimping tool is designed for use with Molex-approved adapters or tool heads. The adapter or tool head should only be used with the tool heads or dies specified by Molex. Users are only allowed to use the battery crimping tool together with the adapter, tool head and die set for the preparation of crimp connections. -
Page 7: Packing Contents
Battery Crimping Tool Dimensions Length: Approximately 410mm (16”) Width: Approximately 460mm (18”) Height: Approximately 120mm (5”) Gross weight: Approximately 5 kg (11 lbs) Figure 3.1 Packing Contents Quantity Description Battery crimping tool with battery (without adapter, tool head and die set) Battery charger Operating instructions Tool case with foam insert... -
Page 8: Technical Description
Battery Crimping Tool Technical Description Overview Battery Crimping Tool Figure 4.1 Item Description Holding device for adapter or tool head, 360° rotation Locking pins Trigger LED for illumination of the workplace 10.8V Li-Ion battery Unlocking device for the battery Slider for manual retraction in case of an error or emergency Service light Battery charge level button Battery charge level... -
Page 9: Tool Identification
Battery Crimping Tool Tool Identification Item Description Serial Number Seal Address Figure 4.2 Overview Battery Charger Item Description Charger connected to power supply and carries voltage Charger defect Charging Battery fully charged Battery defect Battery too hot or too cold Figure 4.3 Technical Data Dimension... -
Page 10: Tool Head Holding Device
Battery Crimping Tool 4.5.2 Tool Head Holding Device The tool head holding device may be rotated by hand 360° relative to the body, offering the operator the possibility to adjust the tool head to a suitable working position. Figure 4.5 Transport The weight of the battery crimping tool is approximately 1.3 kg (2.9 lbs). -
Page 11: Battery Charge Level
Before commissioning the tool, it is always important to check whether a Molex-approved adapter, tool head or die set is installed and is functioning correctly. The crimp tool is only allowed to be used with a mounted, Molex-approved adapter with tool head or tool head with die set. ... -
Page 12: Commissioning
TYPE 4D TYPE 4E Note: The above modular crimp heads and battery powered crimp adapters are sold separately and are not included with the 63816-0270 (110V) or 63816-0280 (220V) battery crimping tool. Doc. No: 638160270 Release Date: 05-14-18 UNCONTROLLED COPY... -
Page 13: Mounting A Tool Head Or Adapter On The Tool
The battery crimping tool may only be set up and operated in perfect technical conditions, observing all the safety regulations and considering any possible dangers. Before commissioning the tool, it is always important to check if a Molex-approved adapter, tool head or die set is installed and is functioning correctly. ... -
Page 14: Turning The Led Light On/Off For Illumination Of The Workplace
Battery Crimping Tool After having mounted the Figure 7.4 Figure 7.5 adapter or tool head, lock the pins (1) of the holding device. Mounting of Tool Head Turning the LED Light On/Off for Illumination of the Workplace 7.3.1 Turn On the LED ... -
Page 15: Normal Operation: Production Cycle
The battery crimping tool may only be set up and operated in perfect technical conditions, observing all the safety regulations and considering any possible dangers. Before commissioning the tool, it is always important to check if a Molex-approved adapter, tool head or die set is installed and functioning correctly. ... -
Page 16: Overview
Battery Crimping Tool Overview Modular crimp heads, power crimp heads, adapters and dies are easily and quickly interchanged between the hand crimp tools and the battery powered tools. Refer to the following compatibility chart: Battery Powered Crimp Tool and Adapters for Hand Crimp Tools Type RHT Type 4A Type 2C... -
Page 17: 63816-0600 Power Crimp Adapter For Type 4A Hand Crimp Tools
The 63816-0600 power crimp adapter was created for use with the Type 4A modular crimp heads when used with the battery powered tool (Order No. 63816-0270 or 63816-0280). Installation of Type 4A Modular Crimp Heads onto the Power Crimp Adapter To mount the Type 4A modular crimp heads to the 63816-0600 modular crimp adapter, slide the locking pins outward until they stop. - Page 18 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
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Page 19: 63816-0300 Power Crimp Head For Type 2C And 4C Hand Crimp Tools
The 63816-0300 power crimp head was created for use with the Type 2C and 4C crimp dies and locator kits when used with the battery powered tool (Order No. 63816-0270 or 63816-0280). Installation of Type 2C or 4C Crimp Tool Kit into the Power Crimp Head Remove the crimp tool kit from the Type 2C or 4C hand crimp tool. - Page 20 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
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Page 21: 63816-0800 Power Crimp Head For Type 4D Hand Crimp Tools
Scope The 63816-0800 power crimp head was created for use with Type 4D crimp dies and locator when used with the battery powered tool (Order No. 63816-0270 or 63816-0280). Installation for Type 4D Crimp Tooling Installation Into Power Crimp Head... - Page 22 Battery Crimping Tool POWER CRIMP HEAD MATCH UP MARKINGS M3 BHCS X 8 LONG Figure 8.10 WIRE GAUGE Figure 8.9 IDENTIFICATIONS FRONT BACK SHOWING M3 BHCS X 14 LONG Installing the Locator in the Power Crimp Head MAKE SURE CENTER OF LOCATOR IS IN THE 1.
- Page 23 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
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Page 24: 63816-1600 Power Crimp Head For Type 4E Hand Crimp Tools
Scope The 63816-1600 power crimp head was created for use with Type 4E crimp dies and locator when used with the battery powered tool (Order No. 63816-0270 or 63816-0280). Installing the Type 4E Crimp Tooling Into the Power Crimp Head First, remove the locator and the crimp tooling from the Type 4E hand crimp tool. - Page 25 Battery Crimping Tool marks should be aligned and facing out on the side of the crimp head with the two button head screws on the ram. 4. Install the M4 x 30 long BHCS, and lightly tighten in place. Note: Make sure the longer screw only goes into the lower dies. 5.
- Page 26 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
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Page 27: 63816-0900 Power Crimp Head Adapter For Type At Air Crimp Heads
The 63816-0900 power adapter was created to adapt the 64005 and 64007 series Type AT crimp heads for use in the 63816-0270 and 63816-0280 battery powered tools. The addition, customers who have Type RHT hand crimp tools along with a Type AT crimp head can load the RHT dies and locator into the AT crimp head and then into the battery powered tool. - Page 28 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
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Page 29: Maintenance
The battery crimping tool may only be set up and operated in perfect technical conditions, observing all the safety regulations and considering any possible dangers. Before commissioning the tool, it is always important to check if a Molex-approved adapter, tool head or die set is installed and is functioning correctly. ... -
Page 30: Problem Handling/Service Light
The battery crimping tool may only be set up and operated in perfect technical conditions, observing all the safety regulations and considering any possible dangers. Before commissioning the tool, it is always important to check if a Molex-approved adapter, tool head or die set is installed and functioning correctly. ... -
Page 31: Removal From Service, Demounting And Disassembly
Store and transport the battery crimping tool in the carrying case to protect it against damage. 13 Disposal For the disposal of the battery crimping tool, return the tool to Molex. 14 Manufacturing This product is made for Molex by WEZAG GmbH. -
Page 32: Parts List
Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 638160270...
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